A raw material impurity removal device for ceramic production

Abstract

This application relates to the technical field of impurity filtration devices, and discloses a raw material impurity removal device for ceramic production, comprising a mounting belt, a filter assembly, and a connector. The mounting belt is bent into a loop to form a placement area; the filter assembly is disposed in the placement area; and the connector connects both ends of the mounting belt, with the mounting belt mounted on a vibration unit via the connector. This application facilitates the filtration of impurities in raw materials.

Description

Technical Field

[0001] This application relates to the field of impurity filtration devices, and in particular to a raw material impurity removal device for ceramic production. Background Technology

[0002] The raw materials for ceramic products are typically solidified and stored after pre-production. Before use, the solidified raw materials are melted in a slurry tank and stirred evenly. Subsequently, the melted raw materials are poured into a transfer tank, which transports them to the molding machine.

[0003] However, during the storage of raw materials, some impurities can easily get mixed in. When the raw materials are stirred and melted, these impurities will adhere to them and coat their surface with a thick layer of material, forming large granular solid impurities. When using raw materials containing these impurities to make white ceramic products, irregular red and brown spots and raised foreign objects are likely to appear on the product surface, which seriously affects the quality of the product. Utility Model Content

[0004] To facilitate the filtration of impurities in raw materials, this application provides a raw material impurity removal device for ceramic production.

[0005] The technical solution of the raw material impurity removal device for ceramic production provided in this application is as follows:

[0006] A raw material impurity removal device for ceramic production includes a mounting belt, a filter assembly, and connectors, wherein:

[0007] The mounting strip is bent into a ring shape and forms a placement area;

[0008] The filter assembly is located in the placement area;

[0009] The connector connects the two ends of the mounting strip, and the mounting strip is mounted on the vibration unit through the connector.

[0010] Optionally, a support member is provided on the side wall of the mounting strip, and the support member is located in the placement area;

[0011] The filtration assembly includes a filter screen;

[0012] The carrier supports the filter screen.

[0013] Optionally, a blocking element is provided on the side wall of the mounting strip, and the blocking element is located in the placement area;

[0014] The filter assembly also includes a ring-shaped mounting bracket;

[0015] The mounting bracket is positioned between the support member and the blocking member, and the support member and the blocking member clamp the mounting bracket.

[0016] The filter screen is mounted on the mounting bracket.

[0017] Optionally, the outer ring wall of the mounting bracket is provided with a coaxial annular placement groove;

[0018] The support member is disposed in the placement groove, and the top of the support member is in contact with the top of the inner wall of the placement groove.

[0019] Optionally, the blocking element is arranged in a ring shape;

[0020] The inner diameter of the blocking member is smaller than the inner wall diameter of the mounting bracket.

[0021] Optionally, the connector includes a first connecting plate and a second connecting plate, wherein:

[0022] The first connecting plate is installed at one end of the mounting strip, and the second connecting plate is installed at the other end of the second connecting plate;

[0023] An anti-loosening component is provided between the first connecting plate and the second connecting plate;

[0024] The end of the first connecting plate away from the mounting strip is disposed on the vibration unit.

[0025] Optionally, the anti-loosening component includes a pair of latches with openings;

[0026] Both the first connecting plate and the second connecting plate are placed in the limiting area of ​​the buckle through the opening of the buckle.

[0027] Optionally, the buckle includes a first limiting rod, a second limiting rod, and a third limiting rod, wherein:

[0028] The second limiting rod is located at one end of the first limiting rod, and the third limiting rod is located at the other end of the first limiting rod;

[0029] The distance between the second limiting rod and the third limiting rod gradually decreases along the direction from near the first limiting rod to far away from the first limiting rod, forming an opening.

[0030] Optionally, the second connecting plate has a snap-fit ​​strip on the side away from the first connecting plate;

[0031] The end of the second limiting rod is provided with an abutment surface, which contacts the side wall of the first connecting plate;

[0032] The snap-fit ​​strip is located between the first limiting rod and the third limiting rod.

[0033] In summary, this application includes at least one of the following beneficial technical effects:

[0034] 1. By installing the mounting belt on the vibrating unit, the filter assembly vibrates during operation, effectively changing the flow direction and speed of the raw material and creating vortices. This vibration significantly improves the ease of separating impurities from the raw material. Compared to traditional vibration-free filtration methods, impurities are less likely to adhere to the inside of the raw material due to surface tension, thereby improving filtration efficiency and the purity of the raw material.

[0035] 2. The vibration of the vibration unit not only improves the filtration effect but also effectively reduces the possibility of clogging of the filter assembly. Simultaneously, the load-bearing and blocking components on the mounting belt work together to support and clamp the mounting frame and filter screen of the filter assembly, ensuring the filter assembly remains stable during vibration, further improving the working stability and service life of the filter assembly.

[0036] 3. The filter assembly is placed within the mounting belt's designated area, a design that reduces the risk of damage during installation. Furthermore, the design of the connectors and anti-loosening components allows for easy deformation of the mounting belt, thereby adjusting the placement area and facilitating the removal and replacement of the filter assembly. This convenient installation and removal method not only improves maintenance efficiency but also reduces potential damage to the filter assembly caused by frequent disassembly, thus lowering maintenance costs. Attached Figure Description

[0037] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application.

[0038] Figure 2 This is a schematic diagram illustrating the installation belt structure in the embodiments of this application.

[0039] Figure 3 This is a schematic diagram illustrating the structure of the filtering component in an embodiment of this application.

[0040] Explanation of reference numerals in the attached figures:

[0041] 1. Mounting strap; 11. Bearing component; 12. Blocking component; 2. Filter assembly; 21. Mounting bracket; 211. Placement slot; 22. Filter screen; 3. Connecting component; 31. First connecting plate; 32. Second connecting plate; 321. Snap-fit ​​strip; 4. Anti-loosening component; 41. Buckle; 42. First limiting rod; 43. Second limiting rod; 44. Third limiting rod. Detailed Implementation

[0042] The following is in conjunction with the appendix Figures 1-3 This application will be described in further detail.

[0043] This application discloses a raw material impurity removal device for ceramic production.

[0044] A raw material impurity removal device for ceramic production includes a mounting belt 1, a filter assembly 2, and a connector 3. The mounting belt 1 is bent into a loop to form a placement area, the filter assembly 2 is disposed in the placement area, the connector 3 connects the two ends of the mounting belt 1, and the mounting belt 1 is mounted on a vibration unit through the connector 3.

[0045] After the filter assembly 2 is placed in the placement area of ​​the mounting belt 1, the mounting belt 1 with the filter assembly 2 is installed on the vibrating unit. When filtering impurities, the molten raw material is poured onto the filter assembly 2, and the filter assembly 2 filters the molten raw material. Because the mounting belt 1 is installed on the vibrating unit, during the operation of the filter assembly 2, the vibrating unit causes the filter assembly 2 to vibrate, causing the raw material at the filtration point of the filter assembly 2 to continuously change its flow direction and speed, forming vortices, thereby improving the ease of separating impurities from the raw material. Compared to a filter assembly 2 without vibration, where the raw material can only flow slowly through the filter assembly 2, impurities are easily adhered to the inside of the raw material due to surface tension and are difficult to filter out. At the same time, the vibrating filter assembly 2 reduces the possibility of clogging, ensuring the filtration efficiency of the filter assembly 2.

[0046] Because the filter assembly 2 is placed in the placement area of ​​the mounting belt 1, damage to the filter assembly 2 during installation is reduced. When the filter assembly 2 needs to be replaced, it can be replaced directly, or the mounting belt 1 and the filter assembly 2 can be pre-assembled and then the filter assembly 2 and the mounting belt 1 can be disassembled and replaced as a whole when replacing the filter assembly 2. In this embodiment, the vibration unit is a vibration motor.

[0047] A support member 11 is provided on the side wall of the mounting belt 1, and the support member 11 is fixedly installed in the placement area. The support member 11 can be a plurality of blocks distributed circumferentially along the axial direction of the mounting belt 1, or it can be strips distributed axially along the axial direction of the mounting belt 1. In the embodiment of this application, the support member 11 is arranged in strip shape.

[0048] The filter assembly 2 includes a filter screen 22, which is mounted on a support member 11. The support member 11 supports the filter screen 22, thereby improving the ease of placement and operational stability of the filter screen 22.

[0049] A blocking element 12 is provided on the side wall of the mounting belt 1, and the blocking element 12 is disposed in the placement area. The blocking element 12 can be a plurality of blocks distributed circumferentially along the axial direction of the mounting belt 1, or it can be strips distributed axially along the axial direction of the mounting belt 1. In the embodiment of this application, the blocking element 12 is arranged in the shape of a strip.

[0050] The filter assembly 2 also includes a ring-shaped mounting bracket 21, located between the support member 11 and the blocking member 12. The support member 11 and the blocking member 12 cooperate to clamp the mounting bracket 21, improving the ease of placement and stability of the mounting bracket 21. A filter screen 22 is mounted on the inner wall of the mounting bracket 21. In this embodiment, the filter screen 22 is a metal filter mesh with a mesh size of 60 mesh.

[0051] The blocking element 12 is arranged in a ring shape, and the inner diameter of the blocking element 12 is smaller than the inner wall diameter of the mounting frame 21. When the raw material is poured onto the filter screen 22, the strip-shaped blocking element 12 blocks the poured raw material, reducing the possibility of the raw material leaking between the mounting frame 21 and the mounting belt 1 during the pouring process.

[0052] The outer ring wall of the mounting bracket 21 is coaxially provided with an annular placement groove 211. The support member 11 is disposed in the placement groove 211, and the top of the support member 11 contacts the top of the inner wall of the placement groove 211. When placing the mounting bracket 21, the mounting bracket 21 is placed in the placement area of ​​the mounting belt 1, and the support member 11 is placed in the placement groove 211. The inner wall of the placement groove 211 supports and positions the support member 11, thereby improving the placement stability of the mounting bracket 21.

[0053] The connector 3 includes a first connecting plate 31 and a second connecting plate 32. The first connecting plate 31 is installed at one end of the mounting belt 1, and the second connecting plate 32 is installed at the other end of the mounting belt 1. An anti-loosening component 4 is provided between the first connecting plate 31 and the second connecting plate 32. The end of the first connecting plate 31 away from the mounting belt 1 is located on the vibration unit.

[0054] Workers use the first connecting plate 31 and the second connecting plate 32 to deform the installation belt 1, thereby adjusting the placement area of ​​the installation belt 1 to facilitate the disassembly and assembly of the mounting frame 21 and improve the convenience of disassembling and assembling the mounting frame 21 and replacing the filter screen 22.

[0055] After the mounting bracket 21 is installed on the mounting belt 1, the first connecting plate 31 and the second connecting plate 32 are limited by the anti-loosening component 4, which reduces the possibility that the placement area of ​​the mounting belt 1 may suddenly increase during operation, causing the mounting bracket 21 to fall off.

[0056] The first connecting plate 31 is fixedly connected to the vibration unit. When it is necessary to change the mesh size of the filter screen 22, simply disconnect the first connecting plate 31 from the vibration unit.

[0057] The anti-loosening component 4 includes a pair of latches 41 with openings, and the first connecting plate 31 and the second connecting plate 32 are both placed in the limiting area of ​​the latches 41 through the openings of the latches 41.

[0058] After placing the mounting bracket 21 in the placement area of ​​the mounting belt 1, the first connecting plate 31 and the second connecting plate 32 are placed in the buckle 41 through the opening of the buckle 41. The buckle 41 limits the first connecting plate 31 and the second connecting plate 32, reducing the possibility of relative movement of the first connecting plate 31 and the second connecting plate 32 during operation.

[0059] The buckle 41 includes a first limiting rod 42, a second limiting rod 43, and a third limiting rod 44. The second limiting rod 43 is located at one end of the first limiting rod 42, and the third limiting rod 44 is located at the other end of the first limiting rod 42. The distance between the second limiting rod 43 and the third limiting rod 44 gradually decreases in the direction from near the first limiting rod 42 to far away from the first limiting rod 42, thus forming an opening.

[0060] When placing the first connecting plate 31 and the second connecting plate 32, the first connecting plate 31 and the second connecting plate 32 are placed in the buckle 41 through the opening formed by the second limiting rod 43 and the third limiting rod 44.

[0061] The first limiting rod 42, the second limiting rod 43, and the third limiting rod 44 are integrally formed and can undergo elastic deformation. When the first connecting plate 31 and the second connecting plate 32 are placed between the second limiting rod 43 and the third limiting rod 44, the end distance between the second limiting rod 43 and the third limiting rod 44 is slightly increased so that the second limiting rod 43 and the third limiting rod 44 can be installed on the first connecting plate 31 and the second connecting plate 32 by the elastic force of the second limiting rod 43 and the third limiting rod 44.

[0062] The second connecting plate 32 is provided with a snap-fit ​​strip 321 on the side away from the first connecting plate 31, and the end of the second limiting rod 43 is provided with an abutment surface, which contacts the side wall of the first connecting plate 31. The snap-fit ​​strip 321 is provided between the first limiting rod 42 and the third limiting rod 44.

[0063] The openings of the two latches 41 are set with one facing upward and the other facing downward, so that the latches 41 can clamp the first connecting plate 31 and the second connecting plate 32 simultaneously in the vertical direction, reducing the possibility of misalignment of the first connecting plate 31 and the second connecting plate 32 in the vertical direction.

[0064] The implementation principle of a raw material impurity removal device for ceramic production according to an embodiment of this application is as follows: In the raw material impurity removal device for ceramic production, the filter assembly 2 is first placed in the placement area of ​​the mounting belt 1, and then the mounting belt 1 is installed on the vibration unit through the connector 3. During the filtration process, the molten raw material is poured into the filter assembly 2, and the vibration unit causes the filter assembly 2 to vibrate, causing the raw material to form a vortex in the filter assembly 2, thereby improving the convenience of impurity separation and reducing the possibility of clogging. The carrier 11 and the blocking 12 on the mounting belt 1 support and clamp the filter screen 22 and the mounting frame 21 of the filter assembly 2, respectively, to ensure their stability. The first connecting plate 31 and the second connecting plate 32 in the connector 3 are limited by the buckle 41 of the anti-loosening component 4 to prevent loosening or misalignment during operation, thereby ensuring the efficient operation of the entire impurity removal device.

[0065] The above are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A raw material impurity removal device for ceramic production, characterized in that: Includes mounting tape, filter assembly, and connectors, wherein: The mounting strip is bent into a ring shape and forms a placement area; The filter assembly is located in the placement area; The connector connects the two ends of the mounting strip, and the mounting strip is mounted on the vibration unit through the connector.

2. The raw material impurity removal device for ceramic production according to claim 1, characterized in that: The mounting strip has a support member on its side wall, and the support member is located in the placement area; The filtration assembly includes a filter screen; The carrier supports the filter screen.

3. The raw material impurity removal device for ceramic production according to claim 2, characterized in that: The mounting strip has a blocking element on its side wall, and the blocking element is located in the placement area; The filter assembly also includes a ring-shaped mounting bracket; The mounting bracket is positioned between the support member and the blocking member, and the support member and the blocking member clamp the mounting bracket. The filter screen is mounted on the mounting bracket.

4. The raw material impurity removal device for ceramic production according to claim 3, characterized in that: The outer ring wall of the mounting bracket is provided with a coaxial annular placement groove; The support member is disposed in the placement groove, and the top of the support member is in contact with the top of the inner wall of the placement groove.

5. A raw material impurity removal device for ceramic production according to claim 3, characterized in that: The blocking element is arranged in a ring shape; The inner diameter of the blocking member is smaller than the inner wall diameter of the mounting bracket.

6. A raw material impurity removal device for ceramic production according to claim 1, characterized in that: The connector includes a first connecting plate and a second connecting plate, wherein: The first connecting plate is installed at one end of the mounting strip, and the second connecting plate is installed at the other end of the second connecting plate; An anti-loosening component is provided between the first connecting plate and the second connecting plate; The end of the first connecting plate away from the mounting strip is disposed on the vibration unit.

7. A raw material impurity removal device for ceramic production according to claim 6, characterized in that: The anti-loosening component includes a pair of latches with openings; Both the first connecting plate and the second connecting plate are placed in the limiting area of ​​the buckle through the opening of the buckle.

8. A raw material impurity removal device for ceramic production according to claim 7, characterized in that: The buckle includes a first limiting rod, a second limiting rod, and a third limiting rod, wherein: The second limiting rod is located at one end of the first limiting rod, and the third limiting rod is located at the other end of the first limiting rod; The distance between the second limiting rod and the third limiting rod gradually decreases along the direction from near the first limiting rod to far away from the first limiting rod, forming an opening.

9. A raw material impurity removal device for ceramic production according to claim 8, characterized in that: The second connecting plate has a snap-fit ​​strip on the side away from the first connecting plate; The end of the second limiting rod is provided with an abutment surface, which contacts the side wall of the first connecting plate; The snap-fit ​​strip is located between the first limiting rod and the third limiting rod.

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