A ceramic material cleaning machine

Abstract

This utility model relates to the field of ceramic technology and provides a ceramic material cleaning machine, including a main frame, a water supply pipe above the main frame, a spray head below the water supply pipe, an outer cleaning roller rotatably connected to the inner side of the main frame, a loading and unloading plate above the outer cleaning roller, and loading and unloading holes on the side of the loading and unloading plate, with an inner cleaning roller detachably connected to the inner side of the loading and unloading holes. This utility model utilizes multiple loading and unloading holes on the surface of the loading and unloading plate to flexibly adjust the installation position of the inner cleaning roller. Simultaneously, a drive motor moves along a guide rail via a sliding plate, and a ball screw, in conjunction with a sliding structure of a support frame and a limiting plate, allows for overall adjustment of the position of the loading and unloading plate and the inner cleaning roller. This dual adjustment mechanism enables the equipment to adapt to ceramic materials of different sizes, effectively solving the problem of limited versatility caused by the fixed structure of traditional cleaning equipment.

Description

Technical Field

[0001] This utility model relates to the field of ceramic technology, specifically a ceramic material cleaning machine. Background Technology

[0002] In the entire ceramic production process, various impurities that affect performance and processing are inevitably introduced. From the raw material stage, powders such as clay and alumina may contain metal ions and carbonates. If not cleaned, these can lead to defects such as uneven coloring and bubbles during sintering. The surface of the formed green body may retain mold release agents, grease, or abrasive particles, directly affecting the adhesion of subsequent processes such as glazing and coating. Although sintered ceramics are densified, they may still contain glassy phases formed by sintering aids, alkali metal ions such as Na⁺ / K⁺, or processing debris clogging the porous structure. Cleaning is not only about removing visible stains, but also about full-scale control from macroscopic particles to microscopic ions. It directly determines core indicators such as mechanical strength, dielectric properties, and surface quality of ceramics, making it a crucial process for ensuring product qualification rates and application reliability.

[0003] Chinese patent application number CN202421811353.5 discloses a ceramic production cleaning device, comprising a housing. The beneficial effects of this utility model are: by setting an outer cleaning roller and an inner cleaning roller, the inner cleaning roller cleans the inner wall of the ceramic, while the outer cleaning roller cleans the outer surface of the ceramic, simultaneously cleaning both the inner wall and outer surface of the ceramic, thus improving cleaning efficiency; by setting a positioning plate and auxiliary wheels, the auxiliary wheels on one side of the positioning plate limit the ceramic outside the inner cleaning roller, and the auxiliary wheels guide the rotation of the ceramic during cleaning, improving stability; by setting gears and racks, the output end of the second hydraulic cylinder drives the rack to move and adjust, and the rack's movement drives the meshing gears to rotate, thereby rotating the rotating disk and ceramic clamping plate, facilitating cleaning of various positions.

[0004] However, existing technologies are difficult to adapt to ceramic parts with different inner or outer diameters, resulting in the inability to effectively limit the positioning of small-sized ceramic parts and limiting the versatility of the equipment.

[0005] In summary, this utility model provides a ceramic material cleaning machine to solve the above problems. Utility Model Content

[0006] This invention provides a ceramic material cleaning machine, which solves the problem of limited equipment versatility in the prior art by setting up a flexibly adjustable inner cleaning roller.

[0007] The specific technical solution of this utility model is as follows:

[0008] A ceramic material cleaning machine includes a main frame, a water supply pipe above the main frame, a spray head below the water supply pipe, an outer cleaning roller rotatably connected to the inner side of the main frame, a loading and unloading plate above the outer cleaning roller, a loading and unloading hole on the side of the loading and unloading plate, an inner cleaning roller detachably connected to the inner side of the loading and unloading hole, a slide fixedly connected above the loading and unloading plate, a ball screw on the side of the slide, a first rotating wheel fixedly connected to one end of the ball screw, a drive belt drivingly connected to the side of the first rotating wheel, a second rotating wheel drivingly connected to the side of the drive belt away from the first rotating wheel, a drive motor on the side of the second rotating wheel, and the output end of the drive motor fixedly connected to the second rotating wheel.

[0009] In this invention, a water pipe is used to introduce cleaning liquid into the ceramic material and spray it downwards through a spray head for cleaning. Multiple sets of outer cleaning rollers are arranged in a semi-circle within the main frame to support the ceramic material above and clean its exterior through rotation. The loading / unloading plate has multiple loading / unloading holes, allowing adjustment of the inner cleaning roller's installation position according to the ceramic material's size, thus adapting to the cleaning needs of ceramic materials of different sizes and solving the problem of limited equipment versatility in existing technologies. The inner cleaning roller is inserted into the ceramic material; its shape and size can be freely selected. When the ceramic material is affected by the rotation of the outer cleaning roller, the inner cleaning roller generates relative movement within the ceramic material, thereby cleaning its interior. The inner cleaning roller also prevents the ceramic material from excessively moving and detaching from the device, thus enhancing the device's stability. A slide table and ball screw are used to move the loading / unloading plate and the inner cleaning roller, and a drive motor provides the power source for the ball screw's rotation.

[0010] In a preferred embodiment, a sliding plate is fixedly connected to the bottom of the drive motor, a guide rail is slidably connected to the bottom of the sliding plate, and the side of the guide rail is fixedly connected to the main frame.

[0011] In a preferred embodiment, a support frame is rotatably connected to the side of the ball screw, a limit plate is slidably connected to one side of the support frame, and the side of the limit plate away from the support frame is fixedly connected to the main frame.

[0012] In this invention, the sliding plate and the support frame can move relative to the main frame, thereby changing the position of the loading and unloading plate and the inner cleaning roller, allowing the inner cleaning roller to move flexibly inside the main frame, further expanding the applicability of the device.

[0013] In a preferred embodiment, a water outlet is provided on one side of the bottom of the main frame.

[0014] In a preferred embodiment, a feed inlet is provided on one side of the top of the main frame.

[0015] In a preferred embodiment, a sprocket is fixedly connected to one end of the outer cleaning roller, a transmission chain is driven to the side of the sprocket, and a rotating rod is driven to the side of the transmission chain away from the sprocket.

[0016] In a preferred embodiment, the middle part of the rotating rod is rotatably connected to the main frame, a drive belt is driven to the side of the rotating rod away from the transmission chain, a drive wheel is driven to the side of the drive belt away from the rotating rod, a servo motor is provided on the side of the drive wheel, and the output end of the servo motor is fixedly connected to the drive wheel.

[0017] In this invention, the servo motor provides the power source for the rotation of the outer cleaning roller; the transmission chain can simultaneously drive multiple sets of outer cleaning rollers to rotate.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. This utility model features multiple loading and unloading holes on the surface of the loading and unloading plate, allowing the inner cleaning roller to be flexibly adjusted in position using these holes. Simultaneously, the drive motor moves along the guide rail via a sliding plate, and the ball screw, in conjunction with the sliding structure of the support frame and the limiting plate, allows for overall adjustment of the position of the loading and unloading plate and the inner cleaning roller. This dual adjustment mechanism enables the equipment to adapt to ceramic materials of different sizes, effectively solving the problem of limited versatility caused by the fixed structure of traditional cleaning equipment.

[0020] 2. This utility model uses a multi-group semi-circular layout for the outer cleaning roller, which both supports the ceramic material and cleans its outer surface by rotating it; the inner cleaning roller is inserted into the ceramic material and cleans the inner surface by using the relative motion of the outer cleaning roller when it rotates; the structure of inner and outer double rollers working together realizes the synchronous cleaning of the inner and outer surfaces of the ceramic material. Compared with traditional equipment that cleans only one side, it has higher cleaning efficiency and more comprehensive coverage. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0022] Figure 2 This is a schematic diagram of the loading and unloading plate of this utility model.

[0023] Figure 3 This is a schematic diagram of the support frame of this utility model.

[0024] Figure 4 This is a schematic diagram of the outer cleaning roller of this utility model.

[0025] The attached diagram is labeled as follows: 1. Main frame; 2. Water supply pipe; 21. Spray head; 3. Outer cleaning roller; 31. Sprocket; 32. Transmission chain; 33. Rotating rod; 34. Drive belt; 35. Drive wheel; 4. Loading / unloading plate; 41. Loading / unloading hole; 5. Inner cleaning roller; 6. Slide table; 61. Ball screw; 62. First rotating wheel; 63. Transmission belt; 64. Second rotating wheel; 65. Drive motor; 66. Sliding plate; 67. Guide rail; 68. Support frame; 69. Limiting plate; 7. Servo motor; 11. Water outlet angle; 12. Feed inlet. Detailed Implementation

[0026] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0027] like Figure 1-4 As shown, this utility model provides a ceramic material cleaning machine, including a main frame 1, a water supply pipe 2 above the main frame 1, a spray head 21 below the water supply pipe 2, an outer cleaning roller 3 rotatably connected to the inner side of the main frame 1, a loading and unloading plate 4 above the outer cleaning roller 3, a loading and unloading hole 41 on the side of the loading and unloading plate 4, an inner cleaning roller 5 detachably connected to the inner side of the loading and unloading hole 41, a slide table 6 fixedly connected above the loading and unloading plate 4, a ball screw 61 on the side of the slide table 6, a first rotating wheel 62 fixedly connected to one end of the ball screw 61, a transmission belt 63 drivingly connected to the side of the first rotating wheel 62, a second rotating wheel 64 drivingly connected to the side of the transmission belt 63 away from the first rotating wheel 62, a drive motor 65 on the side of the second rotating wheel 64, and the output end of the drive motor 65 fixedly connected to the second rotating wheel 64.

[0028] A sliding plate 66 is fixedly connected to the bottom of the drive motor 65, and a guide rail 67 is slidably connected to the bottom of the sliding plate 66. The side of the guide rail 67 is fixedly connected to the main frame 1.

[0029] A support frame 68 is rotatably connected to the side of the ball screw 61. A limit plate 69 is slidably connected to one side of the support frame 68. The side of the limit plate 69 away from the support frame 68 is fixedly connected to the main frame 1.

[0030] A water outlet 11 is provided on one side of the bottom of the main frame 1.

[0031] A feed inlet 12 is provided on one side of the top of the main frame 1.

[0032] One end of the outer cleaning roller 3 is fixedly connected to a sprocket 31, and a transmission chain 32 is driven to the side of the sprocket 31. A rotating rod 33 is driven to the side of the transmission chain 32 away from the sprocket 31.

[0033] The middle part of the rotating rod 33 is rotatably connected to the main frame 1. The side of the rotating rod 33 away from the transmission chain 32 is connected to the drive belt 34. The side of the drive belt 34 away from the rotating rod 33 is connected to the drive wheel 35. A servo motor 7 is provided on the side of the drive wheel 35. The output end of the servo motor 7 is fixedly connected to the drive wheel 35.

[0034] The working principle of this utility model is as follows: Ceramic material is placed on the semi-circular bearing surface composed of outer cleaning rollers 3 through the feed port 12 at the top of the main frame 1. At the same time, the inner cleaning roller 5 can be removed or replaced through the loading and unloading hole 41, and its installation distance on the loading and unloading plate 4 can be adjusted so that the inner cleaning roller 5 can be inserted into the ceramic material. According to the size of the ceramic material, the drive motor 65 is started, and its output end drives the second rotating wheel 64 to rotate. Through the transmission belt 63, the first rotating wheel 62 and the ball screw 61 are driven to rotate. The ball screw 61 cooperates with the nut pair of the slide table 6, so that the slide table 6 moves along the screw axis, driving the loading and unloading plate 4 and the inner cleaning roller 5 to move horizontally to the target position.

[0035] The water supply pipe 2 introduces the cleaning solution, which is then sprayed downwards through the spray head 21 to perform a preliminary rinse on the surface of the ceramic material.

[0036] The servo motor 7 starts, and its output drives the drive wheel 35 to rotate. This drives the rotating rod 33 to rotate via the drive belt 34. The rotating rod 33 is linked to the sprocket 31 at one end of each outer cleaning roller 3 via the transmission chain 32, causing multiple sets of outer cleaning rollers 3 to rotate synchronously. The ceramic material rolls under the friction of the outer cleaning rollers 3, and the cleaning structure on the surface of the outer cleaning rollers 3 brushes its outer surface.

[0037] When the ceramic material rolls, the inner cleaning roller 5 remains relatively stationary because it is fixed to the loading and unloading plate 4, creating relative movement between the inner wall of the ceramic and the inner cleaning roller 5. The cleaning structure on the surface of the inner cleaning roller 5 performs friction cleaning on the inner surface of the ceramic. At the same time, the inner cleaning roller 5 can limit the excessive rolling of the ceramic material, enhancing the stability of the cleaning process.

[0038] The waste liquid generated during cleaning flows out through the inclined water outlet 11 at the bottom of the main frame 1. After cleaning is completed, the servo motor 7, drive motor 65 and water supply pipe 2 are turned off in sequence, and the ceramic material is taken out through the feed inlet 12, thus completing the cleaning process.

[0039] The embodiments of this utility model are given for the purpose of illustration and description. Although embodiments of this utility model have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting this utility model. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of this utility model.

Claims

1. A ceramic material washing machine characterized by: Includes a main frame (1), a water supply pipe (2) is provided above the main frame (1), a spray head (21) is provided below the water supply pipe (2), an outer cleaning roller (3) is rotatably connected to the inner side of the main frame (1), a loading and unloading plate (4) is provided above the outer cleaning roller (3), a loading and unloading hole (41) is provided on the side of the loading and unloading plate (4), an inner cleaning roller (5) is detachably connected to the inner side of the loading and unloading hole (41), and a slide table (6) is fixedly connected above the loading and unloading plate (4). The slide (6) is provided with a ball screw (61) on its side. One end of the ball screw (61) is fixedly connected to a first wheel (62). The side of the first wheel (62) is connected to a transmission belt (63). The side of the transmission belt (63) away from the first wheel (62) is connected to a second wheel (64). The side of the second wheel (64) is provided with a drive motor (65). The output end of the drive motor (65) is fixedly connected to the second wheel (64).

2. A ceramic material washing machine according to claim 1, characterized in that: The bottom of the drive motor (65) is fixedly connected to a sliding plate (66), and the bottom of the sliding plate (66) is slidably connected to a guide rail (67). The side of the guide rail (67) is fixedly connected to the main frame (1).

3. A ceramic material washing machine according to claim 1, characterized in that: The ball screw (61) is rotatably connected to a support frame (68), and a limiting plate (69) is slidably connected to one side of the support frame (68). The side of the limiting plate (69) away from the support frame (68) is fixedly connected to the main frame (1).

4. A ceramic material cleaning machine according to claim 1, characterized in that: The main frame (1) has a water outlet (11) on one side of its bottom.

5. A ceramic material cleaning machine according to claim 1, characterized in that: The main frame (1) has a feed inlet (12) on one side of its top.

6. A ceramic material cleaning machine according to claim 1, characterized in that: One end of the outer cleaning roller (3) is fixedly connected to a sprocket (31), and a transmission chain (32) is driven to the side of the sprocket (31). A rotating rod (33) is driven to the side of the transmission chain (32) away from the sprocket (31).

7. A ceramic material cleaning machine according to claim 6, characterized in that: The middle part of the rotating rod (33) is rotatably connected to the main frame (1). The side of the rotating rod (33) away from the transmission chain (32) is connected to a drive belt (34). The side of the drive belt (34) away from the rotating rod (33) is connected to a drive wheel (35). A servo motor (7) is provided on the side of the drive wheel (35). The output end of the servo motor (7) is fixedly connected to the drive wheel (35).

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