Efficient multi-section type vibration spraying quartz cleaning machine

Abstract

The utility model discloses an efficient multi-section type vibration spraying quartz cleaning machine, which belongs to the technical field of quartz raw material cleaning equipment, and comprises a pretreatment tank, a main cleaning tank and a slag discharging and water collecting component, the pretreatment tank and the main cleaning tank are respectively connected with a first vibration source and a second vibration source, and the bottom surface of the inner wall of the pretreatment tank comprises a climbing cleaning section and a slag leaking section; a first overflow port and a drainage port are respectively formed in the top and the bottom of one end, far away from the main cleaning tank, of the pretreatment tank, and are connected with the deslagging and water collecting assembly; a leakage plate is fixedly connected into the main cleaning tank and divides the main cleaning tank into a cleaning cavity and a water return cavity which are arranged up and down, a spraying pipe network is arranged at the top of the cleaning cavity, and the water return cavity and the slag leakage section are both connected with the slag discharging and water collecting assembly. According to the efficient multi-section type vibration spraying quartz cleaning machine adopting the structure, manual intervention can be reduced, the automation degree is high, the cleaning effect is good, and the efficiency is high.

Description

Technical Field

[0001] This utility model belongs to the technical field of quartz raw material cleaning equipment, and in particular relates to a high-efficiency multi-stage vibrating spray quartz cleaning machine. Background Technology

[0002] Quartz is a core raw material in industries such as semiconductors, photovoltaics, and optical glass, and its surface cleanliness directly affects the quality of subsequent processed products. Currently, the cleaning of quartz raw materials is mostly done manually. The quartz is poured into a basin, and impurities and contaminants are removed by manual turning and constantly changing the water. This method has the following problems: 1. High labor intensity: Manual turning is time-consuming and labor-intensive. When cleaning large batches of raw materials at a time, multiple people are needed to complete the task, resulting in high labor costs. 2. Serious water waste: The cleaning process requires frequent water changes, and the cleaning water is mostly discharged directly after a single use, resulting in huge water consumption. 3. Poor cleaning effect: Manual turning cannot guarantee uniform cleaning force, and some small impurities and contaminants in the quartz crevices are difficult to remove. Residual impurities and contaminants will affect the quality of the crystal material products after high-pressure autoclave crystallization. 4. Low efficiency: Manual cleaning of a single batch of raw materials is time-consuming, which cannot match the pace of large-scale production and restricts the overall production line capacity.

[0003] Therefore, there is an urgent need for a quartz raw material cleaning equipment with a high degree of automation, good cleaning effect and reduced manual intervention, in order to solve the shortcomings of the existing manual cleaning methods. Utility Model Content

[0004] The purpose of this invention is to provide a high-efficiency multi-stage vibrating spray quartz cleaning machine to solve the problems existing in the prior art.

[0005] To achieve the above objectives, this utility model provides a high-efficiency multi-stage vibrating spray quartz cleaning machine, including a pretreatment tank, a main cleaning tank, and a slag discharge and water collection assembly. The pretreatment tank and the main cleaning tank are respectively connected to a first vibration source and a second vibration source. The bottom surface of the inner wall of the pretreatment tank includes a climbing cleaning section and a slag leakage section. The top of the climbing cleaning section is connected to the slag leakage section. The top and bottom of the end of the pretreatment tank away from the main cleaning tank are respectively provided with a first overflow port and a drain port. Both the first overflow port and the drain port are connected to the slag discharge and water collection assembly.

[0006] A strainer plate is fixedly connected inside the main cleaning tank. The strainer plate divides the main cleaning tank into a cleaning chamber and a return water chamber arranged vertically. The cleaning chamber is connected to the pretreatment tank. A spray pipe network is provided at the top of the cleaning chamber. The return water chamber and the slag leakage section are both connected to the slag discharge and water collection assembly. The end of the main cleaning tank away from the pretreatment tank is provided with a discharge port that communicates with the cleaning chamber.

[0007] Preferably, the slag discharge and water collection assembly includes an overflow trough, a slag receiving overflow box, and a drainage trough. The overflow trough is connected to the pretreatment tank through the first overflow port. The overflow trough and the drainage port are respectively connected to the drainage trough through an overflow drainage pipe and a water exchange drainage pipe. A valve is provided in the water exchange drainage pipe. The top opening of the slag receiving overflow box is correspondingly located below the outlet of the return water chamber and the discharge port of the slag leakage section. The top of one side wall of the slag receiving overflow box is connected to the drainage trough through a second overflow port.

[0008] Preferably, the bottom of the slag overflow box is provided with rollers, and one side of the slag overflow box is provided with a push-pull handle.

[0009] Preferably, the bottom plates of the pretreatment tank and the main cleaning tank are respectively connected to a bracket, and the slag overflow box is located between the two brackets.

[0010] Preferably, the inclination angle of the climbing and cleaning section is 5-8 degrees.

[0011] Preferably, an extension plate is fixedly connected to one end of the slag leakage section away from the climbing cleaning section, the end of the extension plate extends into the cleaning chamber, and an movable gap is provided between the extension plate and the main cleaning tank.

[0012] Preferably, the slag-discharging plate is horizontally positioned and lower than the slag-discharging section.

[0013] Preferably, the valve is a solenoid valve, and a pressure sensor is provided in the spray pipe network. The solenoid valve, the pressure sensor, the first vibration source, and the second vibration source are all connected to the PLC controller.

[0014] Therefore, the high-efficiency multi-stage vibratory spray quartz cleaning machine of this utility model with the above-mentioned structure has the following beneficial effects:

[0015] 1. Improved cleaning effect: The two-stage cleaning process of "pretreatment-main cleaning" is adopted. Vibration stripping is achieved by using the first and second vibration sources, and high-pressure spraying is achieved by using the spray pipe network. The surface cleanliness of the quartz raw material can reach more than 99%, with no debris and stains left, which meets the requirements of subsequent high-precision processing.

[0016] 2. Reduced labor intensity: The entire process is highly automated, enabling mechanized vibration conveying and cleaning. There is no need for manual washing and frequent water changes. A single unit can replace 5-8 workers, significantly reducing labor costs.

[0017] 3. Improved operational efficiency: The integrated automatic conveying and automatic slag removal functions reduce the cleaning time by more than 70% compared to manual methods, and can match the pace of large-scale production lines.

[0018] 4. High equipment stability: There are no easily damaged conveying parts such as rollers. The pretreatment tank and the first vibration source are integrated, and the main cleaning tank and the second vibration source are integrated, resulting in a low failure rate.

[0019] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and embodiments. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of an embodiment of the high-efficiency multi-segment vibrating spray quartz cleaning machine of this utility model;

[0021] Figure 2 This is a schematic diagram of another embodiment of the high-efficiency multi-segment vibrating spray quartz cleaning machine of this utility model;

[0022] Figure 3 This is a cross-sectional view of an embodiment of the present invention: a high-efficiency multi-segment vibrating spray quartz cleaning machine.

[0023] In the diagram: 1. Pretreatment tank; 2. Main cleaning tank; 3. Slag discharge and water collection assembly; 31. Overflow tank; 32. Slag receiving overflow box; 33. Drainage tank; 4. First vibration source; 5. Second vibration source; 6. Inclined cleaning section; 7. Slag leakage section; 8. First overflow port; 9. Drainage port; 10. Leaking plate; 11. Cleaning chamber; 12. Return water chamber; 13. Spray pipe network; 14. Discharge port; 15. Overflow drain pipe; 16. Water replacement drain pipe; 17. Second overflow port; 18. Water guide plate; 19. Roller; 20. Push-pull handle; 21. Support; 22. Extension plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0026] Example

[0027] Reference Figures 1-3As shown, this embodiment provides a high-efficiency multi-stage vibrating spray quartz cleaning machine, including a pretreatment tank 1, a main cleaning tank 2, and a slag discharge and water collection assembly 3. The pretreatment tank 1 and the main cleaning tank 2 are respectively connected to a first vibration source 4 and a second vibration source 5. The bottom surface of the inner wall of the pretreatment tank 1 includes an inclined cleaning section 6 and a slag leakage section 7, with the top of the inclined cleaning section 6 connected to the slag leakage section 7. The top and bottom of the end of the pretreatment tank 1 away from the main cleaning tank 2 are respectively provided with a first overflow port 8 and a drain port 9, both of which are connected to the slag discharge and water collection assembly 3.

[0028] A strainer plate 10 is fixedly connected inside the main cleaning tank 2, dividing the main cleaning tank 2 into a cleaning chamber 11 and a return water chamber 12, which are arranged vertically. The cleaning chamber 11 is connected to the pretreatment tank 1, and a spray pipe network 13 is provided at the top of the cleaning chamber 11. The return water chamber 12 and the slag leakage section 7 are both connected to the slag discharge and water collection assembly 3. The end of the main cleaning tank 2 away from the pretreatment tank 1 is provided with a discharge port 14 that communicates with the cleaning chamber 11.

[0029] In operation, a water injection pipe is installed at the pretreatment tank 1. The first vibration source 4 consists of two vibration motors connected to a frequency converter, enabling the first vibration source 4 to have two modes: vertical vibration and inclined vibration. The vertical vibration mode is used to drive the pretreatment tank 1 to vibrate and clean the quartz raw material within the pretreatment tank 1. The inclined vibration mode is used to drive the pretreatment tank 1 to vibrate and transport the quartz raw material uphill within the pretreatment tank 1. The second vibration source 5 also consists of two vibration motors connected to a frequency converter, enabling the second vibration source 5 to have a horizontal vibration function, thereby driving the main cleaning tank 2 to vibrate and slowly tumble and move the quartz raw material within the main cleaning tank 2.

[0030] The operating steps for the entire device are as follows:

[0031] 1. Pour a certain amount of bagged quartz raw material into the pretreatment tank 1. The quartz raw material is distributed on the ramp washing section 6.

[0032] 2. Open the valve on the water injection pipe and inject tap water into the pretreatment tank 1. Adjust the water injection volume so that the tap water can continuously overflow into the slag discharge and water collection assembly 3 through the first overflow port 8.

[0033] 3. Maintain a continuous supply of tap water and activate the vertical vibration mode of pretreatment tank 1. Through high-frequency vibration, the quartz raw material undergoes initial cleaning, causing impurities and contaminants floating on the water surface to be discharged from the first overflow port 8 with the overflow water flow. At this time, the quartz raw material tumbles up and down in the vertical vibration mode, facilitating the removal of surface impurities and contaminants.

[0034] 4. Switch the first vibration source 4 to the climbing vibration mode and drive the quartz raw material to move slowly forward along the climbing cleaning section 6. When the quartz raw material passes through the slag leakage section 7, smaller gravel and impurities will fall through the slag leakage section 7 to the slag discharge and water collection component 3, and the remaining qualified raw material will move forward to the cleaning chamber 11 in the main cleaning tank 2.

[0035] 5. The second vibration source 5 activates the horizontal vibration function of the main cleaning tank 2, and at the same time opens the spray pipe network 13. Pure water evenly rinses the surface of the quartz raw material. Under the action of vibration, the quartz raw material slowly rolls and moves, and finally falls from the discharge port 14 to complete the cleaning.

[0036] 6. Fine impurities, gravel, and other pollutants generated during the cleaning process in the main cleaning tank 2, as well as spray wastewater, will move through the return water chamber 12 to the slag discharge and water collection assembly 3 to complete the slag discharge and water return operation.

[0037] 7. A dedicated container is set at the discharge port 14 for filling and using in buckets as needed.

[0038] In a further optimized design, the slag discharge and water collection assembly 3 includes an overflow trough 31, a slag receiving overflow box 32, and a drainage trough 33. The overflow trough 31 is connected to the pretreatment tank 1 via a first overflow port 8, and is used to collect impurities and pollutants floating on the water surface discharged from the first overflow port 8 with the overflow water flow. The overflow trough 31 and the drainage port 9 are respectively connected to the drainage trough 33 via an overflow drainage pipe 15 and a water replacement drainage pipe 16. The overflow drainage pipe 15 and the water replacement drainage pipe 16 are used to collect water in the pretreatment tank 1 into the drainage trough 33 to achieve wastewater recycling. The water replacement drainage pipe 16 is equipped with a valve to facilitate the discharge of water from the pretreatment tank 1, thereby facilitating water replacement operations in the pretreatment tank 1. The top opening of the slag receiving overflow box 32 is correspondingly located below the outlet of the return water chamber 12 and the discharge port of the slag leakage section 7. The slag receiving overflow box 32 is used to collect fine impurities, pollutants, gravel, and spray wastewater from the quartz raw materials during the cleaning process. The top of one side wall of the slag receiving overflow box 32 is connected to the drainage trough 33 through the second overflow port 17. The second overflow port 17 can keep the fine impurities, pollutants and gravel in the quartz raw material in the slag receiving overflow box 32, and can guide the spray wastewater into the drainage trough 33 for collection and recycling. If necessary, a water guide plate 18 can be installed at the second overflow port 17 to prevent the liquid from dripping onto the ground.

[0039] In a further optimized design, the bottom of the slag overflow box 32 is equipped with rollers 19, and one side of the slag overflow box 32 is equipped with a push-pull handle 20. The rollers 19 and the push-pull handle 20 facilitate the movement of the slag overflow box 32.

[0040] In a further optimized design, the bottom plates of the pretreatment tank 1 and the main cleaning tank 2 are each connected to a support 21, and the slag overflow box 32 is located between the two supports 21. The two supports 21 can lift the pretreatment tank 1 and the main cleaning tank 2, thereby providing space for the slag overflow box 32.

[0041] Further optimization of the scheme: the inclination angle of the inclined cleaning section 6 is 5-8 degrees. The inclination angle of 5-8 degrees can enable the quartz raw material to achieve good tumbling vibration and inclined conveying.

[0042] In a further optimized design, an extension plate 22 is fixedly connected to the end of the slag leakage section 7 away from the climbing cleaning section 6. The end of the extension plate 22 extends into the cleaning chamber 11, and a movable gap is provided between the extension plate 22 and the main cleaning tank 2. The extension plate 22 can prevent gaps from appearing between the pretreatment tank 1 and the main cleaning tank 2, thereby preventing the quartz raw material from getting stuck and leaking out. The movable gap can effectively prevent mutual interference of vibrations between the pretreatment tank 1 and the main cleaning tank 2.

[0043] Further optimization of the design involves setting the slag-slip plate 10 horizontally and below the slag-slip section 7, which facilitates the quartz raw material in the pretreatment tank 1 falling into the main cleaning tank 2.

[0044] A further optimized design incorporates solenoid valves, with a pressure sensor installed within the spray pipe network 13. The solenoid valves, pressure sensor, first vibration source 4, and second vibration source 5 are all connected to a PLC controller. During operation, the pressure sensor and PLC controller control the water pressure within the spray pipe network 13. The PLC controller controls the opening of the solenoid valves to drain water from the pretreatment tank 1, and also controls the start / stop and mode switching of the first and second vibration sources 4 and 5, thereby improving the overall automation level of the equipment.

[0045] Therefore, the high-efficiency multi-segment vibrating spray quartz cleaning machine of this utility model with the above structure can reduce manual intervention, has a high degree of automation, and has good cleaning effect and high efficiency.

[0046] In the description of this utility model, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0047] The embodiments described above are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.

Claims

1. A high-efficiency multi-stage vibrating spray quartz cleaning machine, characterized in that: The system includes a pretreatment tank (1), a main cleaning tank (2), and a slag discharge and water collection assembly (3). The pretreatment tank (1) and the main cleaning tank (2) are respectively connected to a first vibration source (4) and a second vibration source (5). The bottom surface of the inner wall of the pretreatment tank (1) includes a climbing cleaning section (6) and a slag leakage section (7). The top of the climbing cleaning section (6) is connected to the slag leakage section (7). The top and bottom of the end of the pretreatment tank (1) away from the main cleaning tank (2) are respectively provided with a first overflow port (8) and a drain port (9). The first overflow port (8) and the drain port (9) are both connected to the slag discharge and water collection assembly (3). A strainer plate (10) is fixedly connected inside the main cleaning tank (2). The strainer plate (10) divides the main cleaning tank (2) into a cleaning chamber (11) and a return water chamber (12) arranged above and below. The cleaning chamber (11) is connected to the pretreatment tank (1). A spray pipe network (13) is provided at the top of the cleaning chamber (11). The return water chamber (12) and the slag leakage section (7) are both connected to the slag discharge and water collection assembly (3). The end of the main cleaning tank (2) away from the pretreatment tank (1) is provided with a discharge port (14) that communicates with the cleaning chamber (11).

2. The high efficiency multi-stage vibratory rinse quartz cleaning machine of claim 1, wherein: The slag discharge and water collection assembly (3) includes an overflow trough (31), a slag receiving overflow box (32), and a drainage trough (33). The overflow trough (31) is connected to the pretreatment tank (1) through the first overflow port (8). The overflow trough (31) and the drainage port (9) are connected to the drainage trough (33) through an overflow drainage pipe (15) and a water exchange drainage pipe (16), respectively. A valve is provided in the water exchange drainage pipe (16). The top opening of the slag receiving overflow box (32) is located below the outlet of the return water chamber (12) and the discharge port of the slag leakage section (7). The top of one side wall of the slag receiving overflow box (32) is connected to the drainage trough (33) through a second overflow port (17).

3. The high-efficiency multi-stage vibrating spray quartz cleaning machine according to claim 2, characterized in that: The bottom of the slag overflow box (32) is provided with rollers (19), and a push-pull handle (20) is provided on one side of the slag overflow box (32).

4. The high-efficiency multi-stage vibrating spray quartz cleaning machine according to claim 2, characterized in that: The bottom plates of the pretreatment tank (1) and the main cleaning tank (2) are respectively connected to a bracket (21), and the slag overflow box (32) is located between the two brackets (21).

5. The high-efficiency multi-stage vibrating spray quartz cleaning machine according to claim 1, characterized in that: The inclination angle of the climbing and cleaning section (6) is 5-8 degrees.

6. The high-efficiency multi-stage vibrating spray quartz cleaning machine according to claim 1, characterized in that: An extension plate (22) is fixedly connected to one end of the slag leakage section (7) away from the climbing cleaning section (6). The end of the extension plate (22) extends into the cleaning chamber (11), and there is an movable gap between the extension plate (22) and the main cleaning tank (2).

7. The high-efficiency multi-stage vibrating spray quartz cleaning machine according to claim 1, characterized in that: The slag-leaking plate (10) is set horizontally and is lower than the slag-leaking section (7).

8. The high-efficiency multi-stage vibrating spray quartz cleaning machine according to claim 2, characterized in that: The valve is a solenoid valve, and a pressure sensor is provided in the spray pipe network (13). The solenoid valve, the pressure sensor, the first vibration source (4) and the second vibration source (5) are all connected to the PLC controller.

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