Steel belt leveling equipment

Abstract

The utility model discloses steel belt leveling equipment which comprises a leveling machine body, the leveling machine body comprises a machine frame, a plurality of lower pressing rollers are arranged on the machine frame, a protective cover is arranged on the machine frame, an upper pressing roller is arranged above the lower pressing rollers in a matched mode, the upper pressing roller is arranged in the protective cover in a lifting mode, a feeding frame is arranged at the front end of the machine frame, and a feeding roller is arranged on the feeding frame. Wherein two limiting rollers are symmetrically arranged between the two feeding rollers, a movable adjusting structure matched with the two limiting rollers is arranged on the feeding frame, an electric push rod is arranged at the front end of the protective cover, an air blowing box is arranged at the bottom end of the electric push rod, and an air blowing opening is formed in the air blowing box in an obliquely downward mode. And meanwhile, stable and accurate feeding is achieved.

Description

Technical Field

[0001] This utility model relates to the field of steel strip leveling technology, and more specifically, to a steel strip leveling device. Background Technology

[0002] A steel strip screed is a specialized piece of equipment that uses multiple sets of staggered rollers to apply repeated bending stress to the steel strip, thereby eliminating internal residual stress and unevenness defects. The equipment mainly consists of an uncoiling device, a guiding mechanism, a screed main unit (including upper and lower working roller sets), a drive system, tension control, and a winding device. By adjusting parameters such as roller gap, pressure, and screed speed, it can effectively correct deformations such as wavy edges and warping of the steel strip. Advanced screeds are also equipped with intelligent control systems and segmented pressure adjustment functions, adapting to the processing needs of steel strips of different materials and thicknesses. They are widely used in industries such as metal products, automobiles, and electronics, ensuring that the steel strip meets the flatness requirements for subsequent precision processing.

[0003] During the production and processing of steel strip, the transfer and unfolding conveying stages easily lead to the accumulation of various contaminants on its surface. Due to the electrostatic adsorption properties of the steel strip surface, dust particles from the environment will adhere during storage, stacking, and transportation; simultaneously, the friction between the steel strip and the equipment rollers during uncoiling and unfolding will generate trace amounts of metal debris. These contaminants mainly include suspended particles in the air and iron powder generated by equipment wear. If they are not effectively cleaned, these impurities will be pressed into the steel strip surface during the subsequent leveling process, not only affecting the leveling effect of the leveling rollers and causing uneven leveling, but also potentially causing defects such as scratches and indentations on the steel strip surface. More seriously, hard particles may damage the working surface of the precision leveling rollers during high-pressure leveling, shortening the service life of the equipment. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the problems existing in the prior art, this utility model provides a steel strip leveling device to solve the technical problem mentioned in the background art that the surface of the steel strip is not easy to clean before leveling, which affects the leveling effect of the steel strip.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A steel strip leveling device includes a leveling machine body, which includes a frame. Multiple lower pressure rollers are mounted on the frame, and a protective cover is mounted on the frame. An upper pressure roller is mounted above the lower pressure rollers and is vertically adjustable within the protective cover. A feeding frame is located at the front end of the frame, and feeding rollers are mounted on the feeding frame. Two limiting rollers are symmetrically arranged between two feeding rollers. A movable adjustment structure is provided on the feeding frame in conjunction with the two limiting rollers. An electric push rod is located at the front end of the protective cover, and an air blowing box is located at the bottom end of the electric push rod. An air blowing port is obliquely downwards from the air blowing box.

[0009] The present invention is further configured such that a suction hood is provided at the front end of the blower box, a dust suction pipe is connected to the suction hood, a dust collection box is connected to the tail end of the dust suction pipe, and a negative pressure fan is provided on the dust collection box. When the negative pressure fan is started, a negative pressure is generated at the suction hood, which can absorb the surface dust blown out by the blower box and prevent the dust from falling back onto the steel belt. The dust will be transported to the dust collection box for collection through the dust suction pipe. The dust collection box is a known existing device, and its structure will not be described in detail in the present invention.

[0010] The present invention is further configured such that a flexible air supply hose is provided between the output end of the negative pressure fan and the air blowing box. In this way, the airflow output by the negative pressure fan can be transported to the air blowing box through the flexible air supply hose and blown onto the steel belt to be leveled through the air outlet, thereby cleaning the dust on the surface of the steel belt. This realizes multiple uses of a set of equipment, improves the utilization effect of the equipment, and reduces the equipment cost.

[0011] The present invention is further configured such that the movable adjustment structure includes a bidirectional screw, which is mounted on the feeding frame via bearings, and an adjustment motor is driven to one end. An adjustment block is provided at the bottom end of the limiting roller, and the adjustment block is threaded onto the bidirectional screw. When the adjustment motor is started, the bidirectional screw is rotated by the adjustment motor. The movement of the limiting roller can be controlled by the cooperation between the bidirectional screw and the adjustment block, so as to realize the flexible adjustment of the installation position of the limiting roller, thereby realizing the limiting of steel strips of different widths during feeding. Here, a limiting rod can be set on the feeding frame so that the adjustment block slides on the limiting rod for limiting the movement of the adjustment block. At the same time, the limiting roller is rotatably mounted on the adjustment block.

[0012] The present invention is further configured such that a hydraulic cylinder is provided inside the protective cover, a pressing frame is provided at the bottom end of the hydraulic cylinder, and the upper pressure roller is provided on the pressing frame. The hydraulic cylinder can control the lifting and lowering of the pressing frame, and the lifting and lowering of the pressing frame can control the lifting and lowering adjustment of the upper pressure roller, thereby realizing the adjustment of the leveling pressure during the leveling process of the steel strip.

[0013] The present invention is further configured such that the protective cover has an installation groove, and the side of the pressing frame slides within the installation groove. This allows for better installation of the pressing frame and improves the cooperation effect between the upper and lower pressure rollers.

[0014] The present invention is further configured such that a limiting slide bar is provided on the side wall of the mounting groove, and a limiting slide groove is provided on the side wall of the clamping frame. The limiting slide bar slides within the limiting slide groove. When the clamping frame moves, the limiting slide bar moves within the limiting slide groove. The cooperation between the limiting slide bar and the limiting slide groove can improve the movement stability of the clamping frame, thereby improving the cooperation stability between the upper pressure roller and the lower pressure roller.

[0015] The present invention is further configured such that an induction heating element is provided at the front end of the clamping frame, wherein the induction heating element is an induction coil module, which generates eddy currents on the surface of the steel strip through a high-frequency induction coil, and quickly heats it to the target temperature. This can reduce the material hardness, reduce residual stress, improve the leveling accuracy and extend the equipment life.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides a steel strip leveling device, which has the following beneficial effects:

[0018] 1. This utility model has a feeding frame at the front end of the frame, and feeding rollers are provided on the feeding frame. Two limiting rollers are symmetrically arranged between the two feeding rollers. A movable adjustment structure is provided on the feeding frame in conjunction with the two limiting rollers. The movable adjustment structure includes a bidirectional screw, an adjusting motor, and an adjusting block that cooperate with each other. In use, the adjusting motor is started, and the bidirectional screw is rotated by the adjusting motor. The movement of the limiting rollers can be controlled by the cooperation of the bidirectional screw and the adjusting block, so as to flexibly adjust the installation position of the limiting rollers and thus limit the movement of steel strips of different widths during feeding. Here, a limiting rod can be provided on the feeding frame so that the adjusting block slides on the limiting rod for limiting the movement of the adjusting block.

[0019] 2. This utility model has an electric push rod at the front end of the protective cover, and an air blowing box at the bottom end of the electric push rod. The air blowing box has an air blowing port at an angle downward. During the feeding process before the steel strip is leveled, the airflow is delivered to the air blowing box and blown out through the air blowing port to clean the surface of the steel strip, thereby reducing dust on the surface of the steel strip and avoiding scratches or affecting the leveling effect.

[0020] 3. Simultaneously, this utility model is equipped with a suction hood in conjunction with the blower box, and also includes a suction pipe, a dust collection box, a negative pressure fan, and a flexible air supply hose. In use, activating the negative pressure fan creates negative pressure at the suction hood, which absorbs the surface dust blown out by the blower box, preventing it from falling back onto the steel belt. The dust is then transported to the dust collection box via the suction pipe for collection. The airflow output from the negative pressure fan is delivered to the blower box via the flexible air supply hose and blown onto the steel belt to be leveled through the air outlet, achieving the cleaning of dust from the steel belt surface. This allows for multiple uses of a single device, improving equipment utilization and reducing equipment costs. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of a steel strip leveling device according to the present invention. Figure 1 ;

[0022] Figure 2 This is a schematic diagram of the overall structure of a steel strip leveling device according to the present invention. Figure 2 ;

[0023] Figure 3 This is a cross-sectional view of the overall structure of this utility model;

[0024] Figure 4 This is a schematic diagram of the bottom structure of the clamping frame in this utility model;

[0025] Figure 5 This is a schematic diagram of the cooperation structure between the blower box and the suction hood in this utility model;

[0026] Figure 6 This is a schematic diagram of the installation structure of the limiting roller in this utility model.

[0027] In the diagram: 1. Leveling machine body; 2. Frame; 3. Lower pressure roller; 4. Protective cover; 5. Upper pressure roller; 6. Feeding rack; 7. Feeding roller; 8. Limiting roller; 9. Electric push rod; 10. Air blowing box; 11. Air blowing outlet; 12. Suction hood; 13. Dust suction pipe; 14. Dust collection box; 15. Negative pressure fan; 16. Air supply hose; 17. Bidirectional screw; 18. Adjusting motor; 19. Adjusting block; 20. Hydraulic cylinder; 21. Pressing frame; 22. Mounting groove; 23. Limiting slide bar; 24. Limiting slide groove; 25. Induction heating element. Detailed Implementation

[0028] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0029] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0030] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0031] Please see Figures 1-5 A steel strip leveling device includes a leveling machine body 1, which includes a frame 2. Multiple lower pressure rollers 3 are arranged on the frame 2. A protective cover 4 is arranged on the frame 2. An upper pressure roller 5 is arranged above the lower pressure rollers 3. The upper pressure roller 5 is vertically adjustable inside the protective cover 4. A feeding rack 6 is arranged at the front end of the frame 2. Feeding rollers 7 are arranged on the feeding rack 6. Two limiting rollers 8 are symmetrically arranged between two feeding rollers 7. A movable adjustment structure is arranged on the feeding rack 6 in conjunction with the two limiting rollers 8. An electric push rod 9 is arranged at the front end of the protective cover 4. A blower box 10 is arranged at the bottom end of the electric push rod 9. An air outlet 11 is arranged obliquely downward in the blower box 10.

[0032] Please see Figures 1-5 As one embodiment of the blower box 10: a suction hood 12 is provided at the front end of the blower box 10, a dust suction pipe 13 is connected to the suction hood 12, and a dust collection box 14 is connected to the tail end of the dust suction pipe 13. A negative pressure fan 15 is provided on the dust collection box 14. When the negative pressure fan 15 is started, a negative pressure is generated at the suction hood 12, which can absorb the surface dust blown out by the blower box 10 and prevent the dust from falling back onto the steel belt. The dust will be transported to the dust collection box 14 through the dust suction pipe 13 for collection. The dust collection box 14 is a known existing device, and its structure will not be described in detail in this utility model.

[0033] Please see Figures 1-5 As one implementation of the negative pressure fan 15: an air delivery hose 16 is provided between the output end of the negative pressure fan 15 and the air blowing box 10. In this way, the airflow output by the negative pressure fan 15 can be delivered to the air blowing box 10 through the air delivery hose 16, and blown onto the steel belt to be leveled through the air blowing port 11 to achieve the cleaning of dust on the surface of the steel belt. This realizes multiple uses of a set of equipment, improves the utilization effect of the equipment, and reduces the equipment cost.

[0034] Please see Figures 1-5As one implementation of the movable adjustment structure: the movable adjustment structure includes a bidirectional screw 17, which is mounted on the feeding frame 6 via bearings, and one end is connected to an adjustment motor 18. An adjustment block 19 is provided at the bottom of the limiting roller 8, and the adjustment block 19 is threaded onto the bidirectional screw 17. When the adjustment motor 18 is started, the bidirectional screw 17 is rotated. The movement of the limiting roller 8 can be controlled by the cooperation between the bidirectional screw 17 and the adjustment block 19, so as to realize the flexible adjustment of the installation position of the limiting roller 8, thereby realizing the limiting of steel strips of different widths during feeding. Here, a limiting rod can be set on the feeding frame 6 so that the adjustment block 19 slides on the limiting rod for limiting the movement of the adjustment block 19. At the same time, the limiting roller 8 is rotatably mounted on the adjustment block 19.

[0035] Please see Figures 1-5 As one embodiment of the protective cover 4: a hydraulic cylinder 20 is provided inside the protective cover 4, and a pressing frame 21 is provided at the bottom end of the hydraulic cylinder 20. The upper pressure roller 5 is provided on the pressing frame 21. The hydraulic cylinder 20 can control the lifting and lowering of the pressing frame 21, and the lifting and lowering of the upper pressure roller 5 can be controlled by the lifting and lowering of the pressing frame 21, thereby realizing the adjustment of the leveling pressure during the leveling process of the steel strip.

[0036] Please see Figures 1-5 As one embodiment of the protective cover 4: the protective cover 4 is provided with an installation groove 22, and the side of the clamping frame 21 is slidably located in the installation groove 22. In this way, the installation of the clamping frame 21 can be better realized, and the cooperation effect of the upper pressure roller 5 and the lower pressure roller 3 can be improved.

[0037] Please see Figures 1-5 As one embodiment of the mounting groove 22: a limiting slide bar 23 is provided on the side wall of the mounting groove 22, and a limiting slide groove 24 is provided on the side wall of the clamping frame 21. The limiting slide bar 23 slides within the limiting slide groove 24. When the clamping frame 21 moves, the limiting slide bar 23 moves within the limiting slide groove 24. The cooperation between the limiting slide bar 23 and the limiting slide groove 24 can improve the movement stability of the clamping frame 21, thereby improving the cooperation stability between the upper pressure roller 5 and the lower pressure roller 3.

[0038] Please see Figures 1-5 As one embodiment of the clamping frame 21: the front end of the clamping frame 21 is provided with an induction heating element 25, wherein the induction heating element 25 is an induction coil module, which generates eddy currents on the surface of the steel strip through a high-frequency induction coil, and quickly heats it to the target temperature. This can reduce the material hardness, reduce residual stress, improve the leveling accuracy and extend the equipment life.

[0039] In summary:

[0040] This utility model has a feeding frame 6 at the front end of the frame 2, and feeding rollers 7 on the feeding frame 6. Two limiting rollers 8 are symmetrically arranged between the two feeding rollers 7. The feeding frame 6 is equipped with a movable adjustment structure in conjunction with the two limiting rollers 8. The movable adjustment structure includes a bidirectional screw 17, an adjusting motor 18, and an adjusting block 19 that cooperate with each other. In use, the adjusting motor 18 is started, and the bidirectional screw 17 is rotated by the adjusting motor 18. The movement of the limiting rollers 8 can be controlled by the cooperation of the bidirectional screw 17 and the adjusting block 19, so as to realize the flexible adjustment of the installation position of the limiting rollers 8. This allows for the limiting of steel strips of different widths during feeding. Here, a limiting rod can be set on the feeding frame 6 so that the adjusting block 19 slides on the limiting rod for limiting the movement of the adjusting block 19.

[0041] This utility model has an electric push rod 9 at the front end of the protective cover 4, and an air blowing box 10 at the bottom end of the electric push rod 9. The air blowing box 10 has an air blowing port 11 at an angle downward. In the feeding process before the steel strip is leveled, the airflow is delivered to the air blowing box 10 and blown out through the air blowing port 11 to clean the surface of the steel strip, thereby reducing the dust on the surface of the steel strip and avoiding scratches or affecting the leveling effect.

[0042] Meanwhile, this utility model is equipped with a suction hood 12 in conjunction with the blower box 10, and also includes a dust suction pipe 13, a dust collection box 14, a negative pressure fan 15, and an air delivery hose 16. In this way, when in use, the negative pressure fan 15 is started, which creates a negative pressure at the suction hood 12, thereby absorbing the surface dust blown out by the blower box 10 and preventing the dust from falling back onto the steel belt. The dust is transported to the dust collection box 14 through the suction pipe 13 for collection, while the airflow output by the negative pressure fan 15 is transported to the blower box 10 through the air delivery hose 16 and blown onto the steel belt to be leveled through the air outlet 11, thereby cleaning the dust on the surface of the steel belt. This achieves multiple uses for one set of equipment, improves equipment utilization, and reduces equipment costs.

[0043] The process of conveying and leveling the steel strip between the upper pressure roller 5 and the lower pressure roller 3 in this utility model is a known prior art, and will not be described in detail here. The driving method of the upper pressure roller 5 and the lower pressure roller 3 is also a known prior art, and will not be described in detail here.

[0044] In all the solutions mentioned above, the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although the embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

[0045] In all the solutions mentioned above, those involving the operation of electrical components, unless otherwise specified, are controlled by a controller. Since the devices matched with the controllers are common devices, their control principles and circuit connections are existing, well-known, and mature technologies, and their specific circuit structures will not be described in detail here.

[0046] Of all the solutions mentioned above, those involving motors can be combined with reducers if necessary. The connection structure and working principle between the motor and the reducer are existing known technologies, and this utility model will not elaborate on them.

[0047] If any of the technical solutions mentioned above involve a synchronous belt drive structure, and there is no specific structure, they are all existing technologies involving the combination of synchronous belt and synchronous pulley. The connection between the synchronous belt and the shaft structure is a known technology and will not be elaborated upon in this utility model.

[0048] Of all the solutions mentioned above, those involving the connection between solar panels and batteries can be equipped with essential accessories such as inverters, battery charging controllers, cables, fuses, and brackets. Their control principles and circuit connections are all existing, well-known, and mature technologies, and their specific circuit structures will not be elaborated here.

Claims

1. A steel strip leveling device, comprising a leveling machine body (1), the leveling machine body (1) comprising a frame (2), a plurality of lower pressure rollers (3) being arranged on the frame (2), a protective cover (4) being arranged on the frame (2), an upper pressure roller (5) being arranged above the lower pressure rollers (3), the upper pressure roller (5) being vertically and vertically arranged inside the protective cover (4), characterized in that: The front end of the frame (2) is provided with a feeding rack (6), the feeding rack (6) is provided with feeding rollers (7), and two limiting rollers (8) are symmetrically arranged between the two feeding rollers (7). The feeding rack (6) is provided with a movable adjustment structure in conjunction with the two limiting rollers (8). The front end of the protective cover (4) is provided with an electric push rod (9), the bottom end of the electric push rod (9) is provided with a blower box (10), and the blower box (10) is provided with a blower port (11) at an angle downward.

2. The steel strip leveling equipment according to claim 1, characterized in that: The front end of the blower box (10) is provided with a suction hood (12), and a dust suction pipe (13) is connected to the suction hood (12). The tail end of the dust suction pipe (13) is connected to a dust collection box (14), and a negative pressure fan (15) is provided on the dust collection box (14).

3. The steel strip leveling equipment according to claim 2, characterized in that: A flexible air supply hose (16) is provided between the output end of the negative pressure fan (15) and the air blowing box (10).

4. The steel strip leveling equipment according to claim 1, characterized in that: The movable adjustment structure includes a bidirectional screw (17), which is mounted on the feed rack (6) via bearings and is connected to an adjustment motor (18) at one end. An adjustment block (19) is provided at the bottom of the limiting roller (8), and the adjustment block (19) is threaded onto the bidirectional screw (17).

5. The steel strip leveling equipment according to claim 1, characterized in that: A hydraulic cylinder (20) is provided inside the protective cover (4), and a pressing frame (21) is provided at the bottom end of the hydraulic cylinder (20). The upper pressure roller (5) is provided on the pressing frame (21).

6. The steel strip leveling equipment according to claim 5, characterized in that: The protective cover (4) has an installation groove (22), and the side of the clamping frame (21) slides within the installation groove (22).

7. A steel strip leveling device according to claim 6, characterized in that: The mounting groove (22) is provided with a limiting slide (23) on its side wall, and the clamping frame (21) is provided with a limiting slide groove (24) on its side wall. The limiting slide (23) slides within the limiting slide groove (24).

8. A steel strip leveling device according to claim 7, characterized in that: The front end of the clamping frame (21) is provided with an induction heating element (25).

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