Integrally-formed stamping machining equipment

Abstract

The utility model discloses integrally-formed stamping machining equipment, which belongs to the technical field of stamping forming of ceiling fan blades and comprises a base plate, and a one-by-one distributing mechanism used for separating stacked blades one by one and transporting the stacked blades to a feeding station is mounted on the left side of the upper end of the base plate; the one-by-one material distributing mechanism comprises a material distributing assembly and a transferring assembly. The distributing assembly and the transferring assembly are both installed on the left side of the upper end of the base plate. The punching machine is fixedly installed on the rear side of the upper end of the base plate. The movable die is fixedly connected with the movable end of the punching machine; a turnover mechanism facilitating appearance detection is installed on the right side of the upper end of the base plate. By means of the mode, the device can conduct continuous and automatic feeding operation, the extra workload of manual feeding is reduced, and the standby time of equipment is shortened; the device can automatically detect the appearance of the outer contour edge line of the stamped blade, and can automatically remove defective products, so that the yield of the device is improved, and the stamping efficiency of the device is improved.

Description

Technical Field

[0001] This utility model relates to the field of ceiling fan blade stamping technology, specifically to a stamping processing equipment for one-piece molding. Background Technology

[0002] Ceiling fan blade stamping is a method of manufacturing ceiling fan blades through a stamping process. This process typically uses aluminum sheets as raw materials, and uses stamping equipment to process the aluminum sheets into the required blade shape.

[0003] Chinese patent CN222679296U discloses an integrated processing and forming device for ceiling fan blades, including a base and a pressing module. Fixed rods are fixedly installed at the four corners of the top center of the base, and movable plates are slidably installed on the outer periphery of the fixed rods. Two cylinders are symmetrically fixedly installed on the rear side of the top of the base, and limit frames are fixedly installed on the driving ends of the cylinders. A movable plate is slidably installed in the center of the limit frame. However, this device still has the following problems during use:

[0004] Since the blades are generally made of aluminum sheets by stamping, some aluminum sheets may develop dents or bulges on the sides during transportation, causing the blade shape to change during stamping. In this case, manual intervention is required to remove the defective products, resulting in low production efficiency.

[0005] Based on this, the present invention designs an integral stamping processing equipment to solve the above problems. Utility Model Content

[0006] In view of the above-mentioned shortcomings of the existing technology, the present invention provides an integral stamping processing equipment.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] An integral stamping processing equipment includes a substrate, an indexing plate, a sequential feeding mechanism, a stamping machine, and a flipping mechanism. The indexing plate is fixedly installed at the upper middle part of the substrate. Multiple fixed dies are fixedly installed on the movable end of the indexing plate. The fixed dies are evenly distributed in a circular array at equal intervals on the movable end of the indexing plate.

[0009] A material separating mechanism for separating and transporting stacked blades one by one to the loading station is installed on the upper left side of the substrate; the material separating mechanism includes a material separating component and a transfer component; both the material separating component and the transfer component are installed on the upper left side of the substrate.

[0010] The stamping machine is fixedly installed on the upper rear side of the base plate; the moving die is fixedly connected to the movable end of the stamping machine;

[0011] A flipping mechanism is installed on the upper right side of the substrate to flip the stamped workpiece in the inspection station for easy appearance inspection.

[0012] Furthermore, a feeding mechanism for removing the stamped workpiece from the feeding station is installed on the upper front side of the substrate.

[0013] The transfer assembly, flipping mechanism, and unloading mechanism are all equipped with a suction mechanism for fixing the blades; the camera is fixedly mounted on the upper right side of the base plate;

[0014] Furthermore, the material distribution assembly includes a limiting guide rod, a rotating lead screw, a lifting plate, a U-shaped support frame, and a servo motor. The U-shaped support frame is fixedly installed on the upper left side of the substrate; the upper and lower ends of the rotating lead screw are rotatably connected to the upper and lower ends of the U-shaped support frame; multiple limiting guide rods are fixedly installed on the upper left side of the substrate; the lifting plate is slidably connected to the limiting guide rods; the lifting plate is threadedly connected to the rotating lead screw; and the servo motor is fixedly installed on the lower left side of the substrate, with its output end fixedly connected to the rotating lead screw.

[0015] Furthermore, the transfer assembly includes a first linear module, a first vertical moving component, and a mounting plate; the first linear module is fixedly mounted on the upper rear side of the substrate; the first vertical moving component is mounted on the moving end of the first linear module; the mounting plate is fixedly mounted on the movable end of the first vertical moving component; the mounting plate is connected to the suction mechanism.

[0016] Furthermore, the flipping mechanism includes a rotating component, a second linear module, and a second vertical movement component;

[0017] The second linear module is fixedly installed on the upper right side of the substrate; the moving end of the second linear module is equipped with a second vertical moving component, and the movable end of the second vertical moving component is equipped with a rotating component.

[0018] Furthermore, the rotating assembly includes a support plate and a rotating cylinder, and the rotating cylinder is fixedly mounted on the movable end of the second vertical moving assembly; the output end of the rotating cylinder is fixedly connected to the support plate; a suction mechanism is mounted on the support plate;

[0019] Furthermore, the feeding mechanism includes a third linear module, a third vertical moving component, a dual-axis cylinder, and a push plate. The third linear module is fixedly installed on the upper front side of the substrate; the moving end of the third linear module is equipped with the third vertical moving component; the movable end of the third vertical moving component is fixedly equipped with the dual-axis cylinder; the output end of the dual-axis cylinder is fixedly equipped with the push plate; and the push plate is connected to the suction mechanism.

[0020] Furthermore, the suction mechanism includes a fixed plate and suction cups; multiple suction cups are fixedly installed at the lower end of the fixed plate; the suction cups are connected to the air pump;

[0021] The mounting plate, support plate, and push plate are all fixedly equipped with mounting plates.

[0022] Compared with the prior art, the advantages of this utility model are as follows: through the cooperation of the indexing plate, the material distribution component and the transfer component, the device can perform continuous automatic feeding operations, reducing the extra workload of manual feeding and reducing the standby time of the equipment; through the cooperation of the flipping mechanism and the unloading mechanism, the device can automatically perform appearance inspection on the outer contour edge of the stamped blade, and can also automatically remove defective products, thereby improving the yield rate of the device and improving the stamping efficiency of the device. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 This utility model relates to a three-dimensional integral stamping processing equipment. Figure 1 ;

[0025] Figure 2 This is a front view of an integrally formed stamping processing equipment according to the present invention;

[0026] Figure 3 This utility model relates to a three-dimensional integral stamping processing equipment. Figure 2 ;

[0027] Figure 4 for Figure 1 Enlarged view of point A in the middle;

[0028] Figure 5 This utility model relates to a three-dimensional integral stamping processing equipment. Figure 3 .

[0029] The labels in the diagram represent:

[0030] 1. Base plate; 2. Indexing plate; 3. Separate feeding mechanism; 31. Limiting guide rod; 32. Rotating lead screw; 33. Lifting plate; 34. First linear module; 35. First vertical moving component; 36. Mounting plate; 37. U-shaped stand; 38. Servo motor; 4. Stamping machine; 5. Tilting mechanism; 51. Support plate; 52. Rotary cylinder; 53. Second linear module; 54. Second vertical moving component; 6. Unloading mechanism; 61. Third linear module; 62. Third vertical moving component; 63. Dual-axis cylinder; 64. Push plate; 7. Suction mechanism; 71. Fixed plate; 72. Suction cup; 8. Belt conveyor; 9. Fixed mold; 10. Moving mold; 11. Camera. Detailed Implementation

[0031] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0032] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.

[0033] In some embodiments, please refer to the accompanying drawings. Figures 1-5 An integral stamping processing equipment includes a base plate 1, an indexing plate 2, a sequential material distribution mechanism 3, a stamping machine 4, a flipping mechanism 5, a feeding mechanism 6, a suction mechanism 7, and a belt conveyor 8. The indexing plate 2 is fixedly installed in the middle of the upper end of the base plate 1. Multiple fixed dies 9 are fixedly installed on the movable end of the indexing plate 2. The fixed dies 9 are evenly distributed in a circular array at equal intervals on the movable end of the indexing plate 2.

[0034] The front side of indexing plate 2 is set as the unloading station; the left side of indexing plate 2 is set as the loading station; the rear side of indexing plate 2 is set as the stamping station; and the right side of indexing plate 2 is set as the inspection station.

[0035] A material separating mechanism 3 is installed on the upper left side of the substrate 1 to separate the stacked blades one by one and transport them to the loading station.

[0036] The material dispensing mechanism 3 includes a dispensing component and a transfer component; both the dispensing component and the transfer component are installed on the upper left side of the substrate 1.

[0037] The stamping machine 4 is fixedly installed on the upper rear side of the base plate 1; the moving die 10 is fixedly connected to the movable end of the stamping machine 4;

[0038] A flipping mechanism 5 is installed on the upper right side of the substrate 1 to flip the stamped workpiece in the inspection station for easy appearance inspection.

[0039] Belt conveyors 8 are symmetrically arranged on the left and right sides of the upper front end of the substrate 1;

[0040] A feeding mechanism 6 for removing a stamped workpiece from the feeding station is installed on the upper front side of the substrate 1;

[0041] The transfer assembly, the flipping mechanism 5, and the feeding mechanism 6 are all equipped with a suction mechanism 7 for fixing the blades.

[0042] The inspection station is also equipped with a camera 11; the camera 11 is fixedly installed on the upper right side of the substrate 1;

[0043] In this invention, the blades to be stamped are stacked and placed in the material distribution assembly; when the stamping operation begins, the material distribution assembly separates the stacked blades one by one, and the suction mechanism 7 on the transfer assembly fixes the separated blades. Then the transfer assembly places the blades into the fixed mold 9 at the loading station.

[0044] Subsequently, the movable end of the indexing plate 2 rotates, causing the blade to rotate to the stamping station. Then, the stamping machine 4 works, causing the moving die 10 to move downwards to stamp the blade. After stamping, the movable end of the indexing plate 2 continues to rotate, causing the stamped blade to rotate to the inspection station. Then, the material suction mechanism 7 of the inspection station works to fix the blade. Then, the flipping mechanism 5 works and, together with the camera 11, performs visual inspection on the outer contour of the stamped blade. After inspection, the blade is placed back into the fixed die 9 of the inspection station. Then, the movable end of the indexing plate 2 continues to rotate, causing the blade to move to the unloading station.

[0045] If the appearance inspection of the stamped blade is qualified, the suction mechanism 7 of the unloading station will fix the blade, and then the unloading mechanism 6 will move the blade out of the fixed mold 9 and place it on the belt conveyor 8 on the right; then the belt conveyor 8 on the right will move the qualified product to the right.

[0046] If an abnormality is found in the appearance of the blade, the feeding mechanism 6 will move the blade to the left belt conveyor 8, and then the left belt conveyor 8 will work to move the defective product to the left.

[0047] The combination of indexing plate 2, material distribution component and transfer component enables the device to perform continuous automatic feeding operation, reducing the extra workload of manual feeding and reducing the standby time of the equipment; the combination of flipping mechanism 5 and unloading mechanism 6 enables the device to automatically perform appearance inspection on the stamped blades and automatically remove defective products, improving the yield rate of the device and the stamping efficiency of the device.

[0048] like Figures 1-5 As shown, the material distribution assembly includes a limiting guide rod 31, a rotating screw 32, a lifting plate 33, a U-shaped support 37, and a servo motor 38. The U-shaped support 37 is fixedly installed on the upper left side of the base plate 1; the upper and lower ends of the rotating screw 32 are rotatably connected to the upper and lower ends of the U-shaped support 37; multiple limiting guide rods 31 are fixedly installed on the upper left side of the base plate 1; the lifting plate 33 is slidably connected to the limiting guide rods 31; the lifting plate 33 is threadedly connected to the rotating screw 32; the servo motor 38 is fixedly installed on the lower left side of the base plate 1, and the output end of the servo motor 38 is fixedly connected to the rotating screw 32.

[0049] like Figures 1-5 As shown, the transfer assembly includes a first linear module 34, a first vertical moving assembly 35, and a mounting plate 36; the first linear module 34 is fixedly mounted on the upper rear side of the substrate 1; the first vertical moving assembly 35 is mounted on the moving end of the first linear module 34; the mounting plate 36 is fixedly mounted on the movable end of the first vertical moving assembly 35; the mounting plate 36 is connected to the suction mechanism 7.

[0050] like Figures 1-5 As shown, the flipping mechanism 5 includes a support plate 51, a rotary cylinder 52, a second linear module 53, and a second vertical movement assembly 54;

[0051] The second linear module 53 is fixedly installed on the upper right side of the substrate 1; the moving end of the second linear module 53 is equipped with a second vertical moving component 54, and the movable end of the second vertical moving component 54 is fixedly equipped with a rotary cylinder 52; the output end of the rotary cylinder 52 is fixedly connected to the support plate 51; a suction mechanism 7 is installed on the support plate 51.

[0052] like Figures 1-5 As shown, the feeding mechanism 6 includes a third linear module 61, a third vertical moving component 62, a dual-axis cylinder 63, and a push plate 64. The third linear module 61 is fixedly installed on the upper front side of the base plate 1; the third vertical moving component 62 is installed on the moving end of the third linear module 61; the dual-axis cylinder 63 is fixedly installed on the movable end of the third vertical moving component 62; the push plate 64 is fixedly installed on the output end of the dual-axis cylinder 63; and the push plate 64 is connected to the suction mechanism 7.

[0053] like Figures 1-5 As shown, the suction mechanism 7 includes a fixed plate 71 and suction cups 72; a plurality of suction cups 72 are fixedly installed at the lower end of the fixed plate 71; the suction cups 72 are connected to the air pump;

[0054] A fixing plate 71 is fixedly installed on the mounting plate 36, the support plate 51 and the push plate 64;

[0055] The first vertical moving component 35, the second vertical moving component 54, and the third vertical moving component 62 all adopt cylinder guide rail linear moving components;

[0056] In this invention, the blades to be stamped are stacked on the upper end of the lifting plate 33; and the blades are limited by multiple limiting guide rods 31 and rotating screw 32.

[0057] When the stamping operation begins, the first linear module 34 drives the first vertical moving component 35 and the mounting plate 36 to move above the limiting guide rod 31 and the rotating screw 32; the servo motor 38 drives the rotating screw 32 to rotate, so that the lifting plate 33 moves the stacked blades upward along the limiting guide rod 31. Then the suction cup 72 on the mounting plate 36 works to attract and fix the uppermost blade, and the rotating screw 32 stops rotating.

[0058] Then the first linear module 34 works to move the blade above the fixed mold 9 at the loading station; then the first vertical moving component 35 works to move the blade downward until the lower end of the blade contacts the fixed mold 9; then the suction cup 72 puts the blade down; the movable end of the indexing plate 2 rotates to rotate the blade to the stamping station, and the first linear module 34 works to reset the first vertical moving component 35 to perform the clamping operation of the next blade.

[0059] When the blade moves to the stamping station, the stamping machine 4 drives the moving mold 10 to move downward to stamp the blade. After stamping, the movable end of the indexing plate 2 continues to rotate, driving the stamped blade to the inspection station. Then, the suction cup 72 at the inspection station works to pick up the blade. Subsequently, the second vertical moving component 54 works to drive the suction cup 72 to move upward and pull the blade out of the fixed mold 9. The second linear module 53 works to move the blade to the rear of the camera 11. Then, the rotary cylinder 52 works to drive the support plate 51 to rotate. During the rotation, the camera 11 can visually inspect the outer contour line of the stamped blade to check for any dents.

[0060] After the inspection is completed, the second linear module 53 and the second vertical moving component 54 work to place the blade back into the fixed mold 9 of the inspection station, and the movable end of the indexing plate 2 continues to rotate, driving the blade to move to the unloading station.

[0061] If the appearance inspection of the stamped blade is qualified, the suction cup 72 at the unloading station will fix the blade. Then, the third vertical moving component 62 will move the suction cup 72 upward to remove the blade from the fixed mold 9. Then, the dual-axis cylinder 63 will move the push plate 64 backward. Then, the third linear module 61 will move the blade to the top of the right belt conveyor 8. Then, the third vertical moving component 62 will move the blade downward and place it on the belt conveyor 8. Then, the right belt conveyor 8 will move the qualified product to the right.

[0062] If an abnormality is detected in the appearance of the blade, the third linear module 61, the third vertical moving component 62, and the dual-axis cylinder 63 will work to move the blade onto the left belt conveyor 8. Then, the left belt conveyor 8 will work to move the defective product to the left.

[0063] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A one-piece stamping processing equipment, comprising a substrate (1), characterized in that: It also includes an indexing plate (2), a material feeding mechanism (3), a stamping machine (4) and a flipping mechanism (5). The indexing plate (2) is fixedly installed in the middle of the upper end of the base plate (1). Multiple fixed molds (9) are fixedly installed on the movable end of the indexing plate (2). The fixed molds (9) are evenly distributed in a circular array at equal intervals on the movable end of the indexing plate (2). A material separating mechanism (3) for separating stacked blades one by one and transporting them to the loading station is installed on the upper left side of the substrate (1); the material separating mechanism (3) includes a material separating component and a transfer component; both the material separating component and the transfer component are installed on the upper left side of the substrate (1); the stamping machine (4) is fixedly installed on the upper rear side of the substrate (1); the moving mold (10) is fixedly connected to the moving end of the stamping machine (4); A flipping mechanism (5) is installed on the upper right side of the substrate (1) to flip the stamped workpiece in the inspection station for easy appearance inspection.

2. The one-piece stamping processing equipment according to claim 1, characterized in that, A feeding mechanism (6) for removing a stamped workpiece in the feeding station is installed on the upper front side of the substrate (1); The transfer assembly, the flipping mechanism (5) and the feeding mechanism (6) are all provided with a suction mechanism (7) for fixing the blades; the camera (11) is fixedly installed on the upper right side of the base plate (1).

3. The one-piece stamping processing equipment according to claim 2, characterized in that, The material distribution assembly includes a limiting guide rod (31), a rotating screw (32), a lifting plate (33), a U-shaped stand (37), and a servo motor (38). The U-shaped stand (37) is fixedly installed on the upper left side of the base plate (1). The upper and lower ends of the rotating screw (32) are rotatably connected to the upper and lower ends of the U-shaped stand (37). Multiple limiting guide rods (31) are fixedly installed on the upper left side of the base plate (1). The lifting plate (33) is slidably connected to the limiting guide rods (31). The lifting plate (33) is threadedly connected to the rotating screw (32). The servo motor (38) is fixedly installed on the lower left side of the base plate (1), and the output end of the servo motor (38) is fixedly connected to the rotating screw (32).

4. The one-piece stamping processing equipment according to claim 3, characterized in that, The transfer assembly includes a first linear module (34), a first vertical moving assembly (35), and a mounting plate (36); the first linear module (34) is fixedly mounted on the upper rear side of the substrate (1); the first vertical moving assembly (35) is mounted on the moving end of the first linear module (34); the mounting plate (36) is fixedly mounted on the movable end of the first vertical moving assembly (35); the mounting plate (36) is connected to the suction mechanism (7).

5. The one-piece stamping processing equipment according to claim 4, characterized in that, The flipping mechanism (5) includes a rotating component, a second linear module (53), and a second vertical movement component (54); The second linear module (53) is fixedly installed on the upper right side of the substrate (1); the moving end of the second linear module (53) is equipped with a second vertical moving component (54), and the movable end of the second vertical moving component (54) is equipped with a rotating component.

6. The one-piece stamping processing equipment according to claim 5, characterized in that, The rotating assembly includes a support plate (51) and a rotary cylinder (52). The rotary cylinder (52) is fixedly installed on the movable end of the second vertical moving assembly (54). The output end of the rotary cylinder (52) is fixedly connected to the support plate (51). A suction mechanism (7) is installed on the support plate (51).

7. The one-piece stamping processing equipment according to claim 6, characterized in that, The feeding mechanism (6) includes a third linear module (61), a third vertical moving component (62), a dual-axis cylinder (63), and a push plate (64). The third linear module (61) is fixedly installed on the upper front side of the base plate (1). The moving end of the third linear module (61) is equipped with the third vertical moving component (62). The movable end of the third vertical moving component (62) is fixedly equipped with the dual-axis cylinder (63). The output end of the dual-axis cylinder (63) is fixedly equipped with the push plate (64). The push plate (64) is connected to the suction mechanism (7).

8. The one-piece stamping processing equipment according to claim 7, characterized in that, The suction mechanism (7) includes a fixed plate (71) and suction cups (72); multiple suction cups (72) are fixedly installed at the lower end of the fixed plate (71); the suction cups (72) are connected to the air pump; Fixing plates (71) are fixedly installed on the mounting plate (36), support plate (51) and push plate (64).

Images