Wire cutting self-organizing device

Abstract

This utility model relates to the field of linear steel processing technology, specifically a wire cutting and sorting device, including a guide funnel, a sorting mechanism, and a collection frame. The large end of the guide funnel is connected to the discharge end of the cutter, and the small end of the guide funnel is connected to the inlet of the sorting mechanism. The outlet of the sorting mechanism is aligned with the collection frame. The sorting mechanism includes a frame and a vibrating component and an inclined slide mounted on the frame. A guide groove is provided on the bottom plate of the inclined slide, and a distribution platform is connected to the bottom of the inclined slide. The distribution platform includes a positioning groove and an inclined feeding ramp. Limiting side plates are provided on both sides of the feeding ramp. A pushing component for pushing the bars on the positioning groove to the collection frame is also provided on the distribution platform. The bottom plate of the collection frame is inclined, and the feeding ramp of the distribution platform is aligned with the collection frame. This utility model can solve the technical problem that existing bars fall freely into the loading frame and stack randomly, easily causing scratches to operators.

Description

Technical Field

[0001] This utility model relates to the field of linear steel processing technology, specifically to a wire cutting and self-organizing device. Background Technology

[0002] Straightening and cutting wire (linear steel) is a crucial initial step in many manufacturing processes, such as the production of bolts, studs, and nails. Currently, the industry commonly uses automated cutting machines to cut wire to a fixed length, with the cut bars falling freely under gravity into a collection frame for collection. However, this traditional feeding method has the following significant drawbacks:

[0003] 1. In the free-fall mode, the bars are stacked in a disordered state. Especially for longer bars, they are prone to forming an overhead structure due to mutual interlacing after falling, which reduces the actual loading capacity of the loading frame.

[0004] 2. Metal burrs are usually produced on the cut surface of the bar stock. During the free-fall process, the bar stock is usually inserted into the stockpile in a vertical or inclined position, forming sharp protrusions. These burrs are directly exposed in the operating area, which can easily cause cuts to the palms and arms when workers grab or handle them. In addition, the stacking may become unstable during the movement of the loading frame, and the upright bar stock may suddenly tip over, causing puncture injuries.

[0005] Therefore, there is an urgent need to set up a wire cutting and sorting device that can arrange the cut bars in an orderly manner, thereby increasing the storage capacity of the loading frame and effectively preventing workers from being injured by burrs at the ends of the bars during handling, thus improving production safety and efficiency. Utility Model Content

[0006] This utility model provides a wire cutting and sorting device, which can solve the technical problem that existing rods fall freely into the loading frame and stack in a disorderly manner, which can easily cause scratches to operators.

[0007] This application provides the following technical solution:

[0008] A wire cutting and sorting device includes a guide funnel, a sorting mechanism, and a collection frame. The large end of the guide funnel is connected to the discharge end of the cutter, and the small end of the guide funnel is connected to the inlet of the sorting mechanism. The outlet of the sorting mechanism is aligned with the collection frame. The sorting mechanism includes a frame and a vibrating component and an inclined slide mounted on the frame. A guide groove is provided on the bottom plate of the inclined slide, and a distribution platform is connected to the bottom of the inclined slide. The distribution platform includes a positioning groove and an inclined feeding ramp. Limiting side plates are provided on both sides of the feeding ramp. A pushing component is also provided on the distribution platform to push the rods on the positioning groove to the collection frame. The bottom plate of the collection frame is inclined, and the feeding ramp of the distribution platform is aligned with the collection frame.

[0009] Technical principle: During use, the bars cut by the cutting machine first fall into the guide funnel and enter the inclined slide from the bottom of the guide funnel. Under the vibration of the vibrating component, the bars gradually arrange themselves in the guide slide and move downward to the positioning slot of the distribution table. Then, the bar in the positioning slot is pushed out by the pushing component. At this time, the bar enters the collection frame along the feeding slope. The inclined bottom of the collection frame can further guide the falling bars, so that the bars are stacked in an orderly manner in the collection frame in one direction.

[0010] Beneficial effects:

[0011] 1. By using the guide funnel, the guide chute on the inclined slide, the positioning groove and the feeding slope of the distribution table, and combined with the inclined bottom plate of the collection frame, the bars are vibrated and arranged during the entire transmission process, and finally stacked in an orderly manner in one direction in the collection frame. This solves the problem of disordered stacking of existing bars, avoids the scratches caused to operators by random stacking of bars, and improves the safety of operation.

[0012] 2. Because the bars are stacked in an orderly manner, the actual loading capacity of the collection box is increased. On the other hand, the orderly storage of bars facilitates subsequent feeding, which can reduce problems such as feeding jams and tangles caused by messy bars, reduce the risk of equipment failure during the feeding process, and shorten the sorting time before feeding, thereby improving the overall operating efficiency of the production line.

[0013] Furthermore, a partition plate is provided inside the collection frame along its length, dividing the collection frame into multiple collection slots, the width of which is greater than or equal to the width of the feeding inclined surface.

[0014] Beneficial effects: Dividing the collection box into multiple collection slots can confine the falling rods within each collection slot. On the one hand, this helps to make full use of the collection box space and increase the amount collected at one time. On the other hand, the partitions on both sides of the collection slots can further limit the falling rods, reduce the rods from rolling and scattering randomly within the collection box, and further ensure the orderly stacking of the rods.

[0015] Furthermore, a discharge port is provided on the side of the collection frame near the bottom of the base plate, and a baffle for opening and closing the discharge port is also provided on the side wall of the collection frame.

[0016] Beneficial effects: Due to the inclined bottom plate of the collection frame, by setting the discharge port and baffle, it is convenient to open the baffle when the collection frame is transported to the next stage, so that the bar can be automatically discharged under the action of gravity. Furthermore, by controlling the opening of the baffle, the discharge amount can be controlled in an orderly manner.

[0017] Furthermore, the side walls and bottom of the collection box are provided with brackets, the brackets are provided with grooves, and the baffles are slidably disposed in the grooves; the brackets and the baffles are also provided with pin holes, and the baffles are fixed in the grooves by pins.

[0018] Beneficial effects: The connection method is simple and reliable, making it easy to open the baffle for material feeding, while the pin is used for locking when not feeding.

[0019] Furthermore, the bottom of the collection box is equipped with casters.

[0020] Beneficial effect: The collection box is easy to move and transport.

[0021] Furthermore, the material pushing component is a lifting component, which includes a telescopic component and a top plate. The top plate is connected to the telescopic rod of the telescopic component. The bottom of the positioning groove is open, and the top plate is slidably disposed in the positioning groove. The top of the top plate is provided with an inclined surface, and the inclination direction of the inclined surface is consistent with the inclination direction of the material unloading inclined surface of the material distribution table.

[0022] Beneficial effects: When the bar falls into the positioning slot, the telescopic component is activated. The telescopic rod of the component extends, causing the top plate to move up and down, thereby pushing the bar out of the positioning slot and allowing it to fall along the feeding ramp. On the one hand, the design of the ramp at the top of the top plate, which is aligned with the inclination direction of the feeding ramp, ensures that the force direction of the bar when it is pushed out matches the feeding ramp, guaranteeing that the bar can slide smoothly and steadily down the feeding ramp, avoiding jamming or deviation, and improving the stability of bar transmission. On the other hand, the lifting assembly composed of the telescopic component and the top plate can precisely control the pushing action, flexibly adjusting the frequency and time of bar pushing out according to the production rhythm, ensuring that the bar sorting and collection process is efficient and orderly.

[0023] Furthermore, two guide grooves are arranged side by side on the inclined slide, and two sets of positioning grooves corresponding to the guide grooves are provided on the material distribution platform. The two sets of positioning grooves are symmetrically arranged, and a collection frame is provided at the bottom of the material discharge slope corresponding to each positioning groove.

[0024] Beneficial effects: Setting up two sets of guide chutes and positioning slots helps to improve the efficiency of collection and unloading.

[0025] Furthermore, the bottom of the material distribution platform is welded to the inclined slide.

[0026] Beneficial effects: The bottom of the inclined slide is equipped with a vibrating element. By welding it to the distribution table, the vibration can be easily transmitted to the distribution table, allowing the bar to fall more smoothly into the positioning groove of the distribution table.

[0027] Furthermore, it also includes a feeding belt for conveying the collection box, which is arranged on both sides of the inclined slide.

[0028] Beneficial effect: It facilitates the sequential forward conveying of collection boxes, reducing manual handling. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of the structure of the wire cutting and self-organizing device of this utility model;

[0030] Figure 2 This is a side view of the material distribution table;

[0031] Figure 3 This is a schematic diagram of the collection box structure;

[0032] Figure 4 This is a cross-sectional view of the collection box. Detailed Implementation

[0033] The following detailed description illustrates the specific implementation methods:

[0034] The markings in the accompanying drawings include: guide funnel 1, inclined slide 2, guide chute 201, frame 21, vibrating component 22, material distribution platform 3, positioning groove 31, opening 311, material discharge slope 32, limiting side plate 321, lifting assembly 33, top plate 331, telescopic component 332, connecting arm 34, collection frame 4, discharge port 40, partition plate 41, collection trough 42, bracket 43, chute 431, baffle 44, pin 45, pin hole 451.

[0035] Example 1

[0036] like Figure 1 As shown, the wire cutting self-sorting device includes a guide funnel 1, a sorting mechanism, and a collection frame 4. The large end of the guide funnel 1 is connected to the discharge end of the cutter, and the small end of the guide funnel 1 is connected to the inlet of the sorting mechanism. The outlet of the sorting mechanism is aligned with the collection frame 4. Specifically, the sorting mechanism includes a frame 21 and a vibrating element 22 and an inclined slide 2 mounted on the frame 21. The vibrating element 22 uses an existing vibrating motor to drive the inclined slide 2 to vibrate during operation. A guide groove 201 is provided on the bottom plate of the inclined slide 2, and a material distribution platform 3 is welded to the bottom of the inclined slide 2.

[0037] Specifically, in this embodiment, the material distribution platform 3 includes a positioning groove 31 and an inclined feeding ramp 32. Limiting side plates 321 are provided on both sides of the feeding ramp 32. The material distribution platform 3 is also equipped with a pushing component for pushing the bars on the positioning groove 31 to the collecting frame 4. For example... Figure 2 As shown, the pushing component is a lifting component 33, which includes a telescopic member 332 and a top plate 331. The top plate 331 is connected to the telescopic rod of the telescopic member 332. The bottom opening 311 of the positioning groove 31 is provided. The top plate 331 is slidably disposed in the positioning groove 31, and the top of the top plate 331 is provided with an inclined surface. The inclination direction of the inclined surface is consistent with the inclination direction of the material unloading inclined surface 32 of the material distribution table 3. In this embodiment, the telescopic member 332 is a cylinder, and the telescopic member 332 is fixed to the bottom of the material distribution table 3 by a connecting arm 34.

[0038] When the bar falls into the positioning slot 31, the telescopic component 332 is activated. The telescopic rod of the telescopic component 332 extends, driving the top plate 331 to move up and down, thereby pushing the bar out of the positioning slot 31 and causing it to fall along the feeding ramp 32. On the one hand, the ramp design of the top of the top plate 331 and the feeding ramp 32 in the same direction of inclination ensures that the force direction of the bar when it is pushed out is in line with the feeding ramp 32, ensuring that the bar can slide smoothly and steadily down the feeding ramp 32, avoiding jamming, deviation, etc., and improving the stability of bar transmission. On the other hand, the lifting assembly 33 composed of the telescopic component 332 and the top plate 331 can precisely control the pushing action, flexibly adjusting the frequency and time of bar pushing out according to the production rhythm, ensuring that the bar sorting and collection process is efficient and orderly.

[0039] like Figure 3-4 As shown, in this embodiment, the bottom plate of the collection frame 4 is inclined, and the unloading slope 32 of the dispensing platform 3 is aligned with the collection frame 4. In this embodiment, a partition plate 41 is also provided inside the collection frame 4 along its length, dividing the collection frame 4 into multiple collection slots 42, such as... Figure 1 As shown, the width of the collection trough 42 is greater than or equal to the width of the feeding ramp 32. By dividing the collection frame 4 into multiple collection troughs 42, the falling bars can be confined within each collection trough 42. On the one hand, this helps to make full use of the space in the collection frame 4 and increase the amount collected at one time. On the other hand, the partition plates 41 on both sides of the collection trough 42 can further limit the falling bars, reduce the bars from rolling and scattering randomly within the collection frame 4, and further ensure the orderly stacking of the bars.

[0040] Better than Figure 4 As shown, a discharge port 40 is provided on the side of the collection frame 4 near the lower end of the bottom plate, and a baffle 44 for opening and closing the discharge port 40 is also provided on the side wall of the collection frame 4; a caster wheel (not shown in the figure) is also provided at the bottom of the collection frame 4. Specifically, a bracket 43 is provided on the side wall and bottom of the collection frame 4, and a sliding groove 431 is provided on the bracket 43. The baffle 44 is slidably disposed in the sliding groove 431; a pin hole 451 is also provided on the bracket 43 and the baffle 44. The baffle 44 is fixed in the sliding groove 431 by inserting the pin 45 into the pin hole 451. This connection method is simple and reliable, making it easy to open the baffle 44 to discharge materials, and locking it with the pin 45 when not discharging materials.

[0041] In use, the bars cut by the cutting machine first fall into the guide funnel 1, which acts as a protective limiter. Then, they enter the inclined slide 2 from the bottom of the guide funnel 1. Under the vibration of the vibrating component 22, the bars gradually arrange themselves in the guide slide 201 and move downwards into the positioning groove 31 of the material distribution table 3. Then, the bar in the positioning groove 31 is pushed out by the pushing component. At this time, the bar enters the corresponding collection groove 42 of the collection frame 4 along the feeding slope 32. The inclined bottom and the partition plates 41 on both sides of the collection frame 4 can further guide and limit the falling bars, so that the bars are stacked in an orderly manner in the collection frame 4 in one direction.

[0042] Example 2

[0043] The difference between this embodiment and Embodiment 1 is that two guide chutes 201 are arranged side by side on the inclined slide 2, and two sets of positioning slots 31 corresponding to the guide chutes 201 are provided on the distribution platform 3. The two sets of positioning slots 31 are symmetrically arranged, and a collection frame 4 is provided at the bottom of the feeding slope 32 corresponding to each positioning slot 31. In order to facilitate the conveying of the collection frame 4, feeding belts can also be provided on both sides of the inclined slide 2 for automatic forward conveying of the collection frame 4, reducing manual handling.

[0044] The above are merely embodiments of this utility model, and the utility model is not limited to the field covered by this embodiment. Commonly known structures and characteristics in the solutions are not described in detail here. It should be noted that those skilled in the art can make various modifications and improvements without departing from the structure of this utility model, and these should also be considered within the scope of protection of this utility model. These modifications will not affect the effectiveness of the implementation of this utility model or the practicality of the patent. The scope of protection claimed in this application should be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.

Claims

1. A wire cutting and self-organizing device, characterized in that, The device includes a guide funnel, a sorting mechanism, and a collection frame. The large end of the guide funnel is connected to the discharge end of the cutter, and the small end of the guide funnel is connected to the inlet of the sorting mechanism. The outlet of the sorting mechanism is aligned with the collection frame. The sorting mechanism includes a frame and a vibrating component and an inclined slide mounted on the frame. A guide groove is provided on the bottom plate of the inclined slide, and a distribution platform is connected to the bottom of the inclined slide. The distribution platform includes a positioning groove and an inclined feeding ramp. Limiting side plates are provided on both sides of the feeding ramp. A pushing component is also provided on the distribution platform to push the bars on the positioning groove to the collection frame. The bottom plate of the collection frame is inclined, and the feeding ramp of the distribution platform is aligned with the collection frame.

2. The wire cutting and self-organizing device according to claim 1, characterized in that: A partition plate is also provided inside the collection frame along its length, dividing the collection frame into multiple collection slots, the width of which is greater than or equal to the width of the feeding slope.

3. The wire cutting and self-organizing device according to claim 2, characterized in that: The collection frame is also provided with a discharge port on the side near the bottom of the base plate, and a baffle for opening and closing the discharge port is also provided on the side wall of the collection frame.

4. The wire cutting and self-organizing device according to claim 3, characterized in that: The side wall and bottom of the collection frame are provided with a bracket, and the bracket is provided with a sliding groove, and the baffle is slidably disposed in the sliding groove; the bracket and the baffle are also provided with a pin hole, and the baffle is fixed in the sliding groove by the pin.

5. The wire cutting and self-organizing device according to claim 4, characterized in that: The bottom of the collection box is also equipped with casters.

6. The wire cutting and self-organizing device according to any one of claims 1-5, characterized in that: The pushing component is a lifting component, which includes a telescopic component and a top plate. The top plate is connected to the telescopic rod of the telescopic component. The bottom of the positioning groove is open, and the top plate is slidably disposed in the positioning groove. The top of the top plate is provided with an inclined surface, and the inclination direction of the inclined surface is consistent with the inclination direction of the material distribution table unloading inclined surface.

7. The wire cutting and self-organizing device according to claim 6, characterized in that: Two guide grooves are arranged side by side on the inclined slide, and two sets of positioning grooves corresponding to the guide grooves are provided on the material distribution platform. The two sets of positioning grooves are symmetrically arranged, and a collection frame is provided at the bottom of the material discharge slope corresponding to each positioning groove.

8. The wire cutting and self-organizing device according to claim 7, characterized in that: The material distribution platform is welded to the bottom of the inclined slide.

9. The wire cutting and self-organizing device according to claim 8, characterized in that: It also includes a feed belt for conveying the collection box, which is set on both sides of the inclined slide.

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