An auxiliary device for welding the casing of a wind turbine generator.

Abstract

This utility model discloses an auxiliary device for welding wind turbine housings, relating to the field of wind turbine manufacturing technology. It includes an L-shaped support with two symmetrically arranged strip-shaped holes on its horizontal section. Each strip-shaped hole is connected to a fine-adjustment mechanism, and each fine-adjustment mechanism is equipped with a docking component. Each docking component is equipped with an L-shaped support plate, and the top of the vertical section of each L-shaped support plate has a mounting slot. Each L-shaped support plate is equipped with a rotating component, and each rotating component is equipped with a fixing component. In this utility model, the coordinated use of the two fine-adjustment mechanisms, two sets of docking components, two sets of rotating components, and two sets of fixing components allows for the fixing of two components of the wind turbine housing to be welded and the fine-tuning of their positions. This assists in aligning the joints of the two components to be welded, greatly reducing misalignment and improving welding quality.

Description

Technical Field

[0001] This utility model relates to the field of wind turbine manufacturing technology, and in particular to an auxiliary device for welding the casing of a wind turbine. Background Technology

[0002] The wind turbine casing is a crucial structure protecting the internal components of a wind turbine, and its welding quality directly affects the turbine's lifespan and operational safety. Several problems exist in the welding process of wind turbine casings. Currently, effective positioning devices are often lacking during casing welding, making it difficult to align the joints effectively. This can lead to reduced overall accuracy of the welded casing, hindering subsequent assembly. Therefore, this paper presents an auxiliary device for welding wind turbine casings. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides an auxiliary device for welding wind turbine housings. Through the coordinated use of two fine-tuning mechanisms, two sets of docking components, two sets of rotating components, and two sets of fixing components, the device can fix the two components of the wind turbine housing that need to be welded together and fine-tune their positions. This helps to align the joints of the two components to be welded, greatly avoiding misalignment and improving welding quality, thus overcoming the shortcomings of existing technologies.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] An auxiliary device for welding a wind turbine casing includes an L-shaped support. Two strip-shaped holes are symmetrically opened on the horizontal section of the L-shaped support. A fine-adjustment mechanism is connected to each of the two strip-shaped holes. A docking component is installed on each of the two fine-adjustment mechanisms. An L-shaped support plate is installed on each of the two docking components. An installation slot is opened at the top of the vertical section of each of the two L-shaped support plates. A rotating component is installed on each of the two L-shaped support plates. A fixing component is installed on each of the two rotating components.

[0006] The fine-tuning mechanism includes a servo motor fixed to one side of the vertical section of the L-shaped support. A bearing seat is fixed at the upper end of the horizontal section of the L-shaped support and at one end of the strip hole. A threaded rod is rotatably mounted on the bearing seat through a bearing. One end of the threaded rod is connected to the output end of the servo motor. A moving block is screwed onto the threaded rod. The bottom of the moving block is slidably engaged with the strip hole. A support plate is fixed at the upper end of the moving block.

[0007] As a further embodiment of this utility model: the docking assembly includes an electric push rod fixed to one side of the upper end of the tray, and one end of the electric push rod is connected to a movable seat.

[0008] As a further embodiment of this utility model: L-shaped locking blocks are fixed to the bottom of both opposite sides of the movable seat, and the right-angled parts of the two L-shaped locking blocks are respectively slidably engaged with the two ends of the support plate, and the L-shaped support plate is fixed to one side of the movable seat.

[0009] As a further embodiment of this utility model: the rotating assembly includes a rotating plate rotatably mounted at the mounting slot via a support pin, and a first hydraulic push rod is rotatably mounted between one side of the lower end face of the rotating plate and one side of the vertical section of the L-shaped support plate.

[0010] As a further embodiment of this utility model: a second hydraulic push rod is fixed on the other side of the lower end face of the rotating plate, and a pressure block is connected to the lower end of the second hydraulic push rod.

[0011] As a further improvement of this utility model, a rubber pad is provided on the lower end face of the pressure block.

[0012] As a further improvement of this utility model: the second hydraulic push rod is located above the movable seat.

[0013] As a further improvement of this utility model: the lower end face of the horizontal section of the L-shaped support is provided with four legs, which are respectively located at the four corners of the lower end face of the horizontal section of the L-shaped support.

[0014] The beneficial effects of this utility model are as follows:

[0015] By using two fine-tuning mechanisms, two sets of docking components, two sets of rotating components, and two sets of fixing components in combination, the two parts of the wind turbine housing that need to be welded can be fixed and their positions can be fine-tuned. This helps to align the splice of the two parts to be welded, greatly avoiding misalignment and improving welding quality. Attached Figure Description

[0016] Figure 1 This is a first-view overall structural schematic diagram of an auxiliary device for welding the casing of a wind turbine proposed in this utility model.

[0017] Figure 2 This is a second-view overall structural schematic diagram of an auxiliary device for welding the casing of a wind turbine proposed in this utility model.

[0018] Figure 3 This is a third-view overall structural diagram of an auxiliary device for welding the casing of a wind turbine proposed in this utility model.

[0019] Figure 4 This utility model proposes an auxiliary device for welding the casing of a wind turbine. Figure 2 Enlarged structural diagram at point A in the middle.

[0020] In the diagram: 1. L-shaped support; 2. Threaded rod; 3. L-shaped support plate; 4. Rotating plate; 5. Mounting slot; 6. Second hydraulic push rod; 7. Pressure block; 8. Support plate; 9. Electric push rod; 10. Servo motor; 11. Moving seat; 12. Bearing seat; 13. First hydraulic push rod; 14. Strip hole; 15. Moving block; 16. Rubber pad; 17. Support leg; 18. L-shaped locking block. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Example 1, referring to Figure 1-4 An auxiliary device for welding the casing of a wind turbine includes an L-shaped support 1. Two strip holes 14 are symmetrically opened on the horizontal section of the L-shaped support 1. A fine adjustment mechanism is connected to each of the two strip holes 14. A docking component is installed on each of the two fine adjustment mechanisms. An L-shaped support plate 3 is installed on each of the two docking components. An installation slot 5 is opened at the top of the vertical section of each of the two L-shaped support plates 3. A rotating component is installed on each of the two rotating components. A fixing component is installed on each of the two rotating components. Four feet 17 are provided on the lower end face of the horizontal section of the L-shaped support 1, and they are respectively located at the four corners of the lower end face of the horizontal section of the L-shaped support 1.

[0023] The fine-tuning mechanism includes a servo motor 10 fixed on one side of the vertical section of the L-shaped support 1. A bearing seat 12 is fixed at the upper end of the horizontal section of the L-shaped support 1 and at one end of the strip hole 14. A threaded rod 2 is rotatably mounted on the bearing seat 12 via a bearing. One end of the threaded rod 2 is connected to the output end of the servo motor 10. A moving block 15 is screwed onto the threaded rod 2. The bottom of the moving block 15 is slidably engaged with the strip hole 14. A support plate 8 is fixed at the upper end of the moving block 15.

[0024] The docking assembly includes an electric push rod 9 fixed to one side of the upper end of the tray 8, and one end of the electric push rod 9 is connected to a movable seat 11.

[0025] L-shaped locking blocks 18 are fixed to the bottom of opposite sides of the movable seat 11. The right-angled parts of the two L-shaped locking blocks 18 are respectively slidably engaged with the two ends of the support plate 8. The stability of the movable seat 11 can be ensured by the two L-shaped locking blocks 18. The L-shaped support plate 3 is fixed to one side of the movable seat 11.

[0026] The two components of the wind turbine housing that need to be welded are placed on two movable seats 11 respectively. Two electric push rods 9 are controlled to push the two movable seats 11 closer to each other, so that the welding joints of the two components to be welded are joined together. If there is any misalignment at the joint, two servo motors 10 are started. The two servo motors 10 drive the two threaded rods 2 to rotate, which in turn causes the two movable blocks 15 to drive the two support plates 8 to move along the strip hole 14, thereby fine-tuning the position of the two components to be welded and helping to align the joints of the two components to be welded, so as to improve the welding quality.

[0027] Example 2 is an optimization based on Example 1, specifically:

[0028] The rotating assembly includes a rotating plate 4 that is rotatably mounted at the mounting slot 5 via a support pin. A first hydraulic push rod 13 is rotatably mounted between one side of the lower end face of the rotating plate 4 and one side of the vertical section of the L-shaped support plate 3.

[0029] A second hydraulic push rod 6 is fixed to the other side of the lower end face of the rotating plate 4, and a pressure block 7 is connected to the lower end of the second hydraulic push rod 6. A rubber pad 16 is provided on the lower end face of the pressure block 7, and the second hydraulic push rod 6 is located above the movable base 11.

[0030] After the component to be welded is placed on the movable seat 11, the L-shaped support plate 3 is rotated to a horizontal position by the first hydraulic push rod 13, and the pressure block 7 is moved down by the second hydraulic push rod 6 to fix the component. Then the component is moved and connected. After welding is completed, the first hydraulic push rod 13 is retracted to drive the L-shaped support plate 3 to rotate in the opposite direction, so that the second hydraulic push rod 6 and the pressure block 7 are away from the cover, preventing obstruction when removing the cover.

[0031] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. An auxiliary device for welding the casing of a wind turbine generator, comprising an L-shaped support (1), characterized in that, The horizontal section of the L-shaped support (1) is symmetrically provided with two strip holes (14), and each of the two strip holes (14) is connected to a fine adjustment mechanism. Each fine adjustment mechanism is equipped with a docking component, and each docking component is equipped with an L-shaped support plate (3). The top of the vertical section of each of the two L-shaped support plates (3) is provided with an installation slot (5), and each of the two L-shaped support plates (3) is equipped with a rotating component, and each of the two rotating components is equipped with a fixing component. The fine-tuning mechanism includes a servo motor (10) fixed on one side of the vertical section of the L-shaped support (1). A bearing seat (12) is fixed at the upper end of the horizontal section of the L-shaped support (1) and at one end of the strip hole (14). A threaded rod (2) is rotatably mounted on the bearing seat (12) through a bearing. One end of the threaded rod (2) is connected to the output end of the servo motor (10). A moving block (15) is screwed onto the threaded rod (2). The bottom of the moving block (15) is slidably engaged with the strip hole (14). A support plate (8) is fixed at the upper end of the moving block (15).

2. The auxiliary device for welding a wind turbine casing according to claim 1, characterized in that, The docking assembly includes an electric push rod (9) fixed to one side of the upper end of the tray (8), and one end of the electric push rod (9) is connected to a movable seat (11).

3. The auxiliary device for welding a wind turbine casing according to claim 2, characterized in that, L-shaped locking blocks (18) are fixed to the bottom of both sides of the movable seat (11). The right-angled parts of the two L-shaped locking blocks (18) are respectively slidably engaged with the two ends of the support plate (8). The L-shaped support plate (3) is fixed to one side of the movable seat (11).

4. The auxiliary device for welding a wind turbine casing according to claim 2, characterized in that, The rotating assembly includes a rotating plate (4) that is rotatably mounted at the mounting slot (5) via a support pin, and a first hydraulic push rod (13) is rotatably mounted between one side of the lower end face of the rotating plate (4) and one side of the vertical section of the L-shaped support plate (3).

5. The auxiliary device for welding a wind turbine casing according to claim 4, characterized in that, A second hydraulic push rod (6) is fixed on the other side of the lower end face of the rotating plate (4), and a pressure block (7) is connected to the lower end of the second hydraulic push rod (6).

6. The auxiliary device for welding a wind turbine casing according to claim 5, characterized in that, A rubber pad (16) is provided on the lower end face of the pressure block (7).

7. The auxiliary device for welding a wind turbine casing according to claim 5, characterized in that, The second hydraulic push rod (6) is located above the movable seat (11).

8. The auxiliary device for welding a wind turbine casing according to claim 1, characterized in that, The lower end face of the horizontal section of the L-shaped support (1) is provided with a support foot (17), and there are four support feet (17) located at the four corners of the lower end face of the horizontal section of the L-shaped support (1).

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