A machining module with chip removal function
By designing a processing module with chip removal function and adopting a dust collection pipe network and negative pressure equipment, the problem of low dust collection efficiency in the drilling and milling processes of polyurethane door panels was solved, achieving efficient dust treatment and improving the production environment and finished product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG ZHONGYAN INTELLIGENT TECHNOLOGY CO LTD
- Filing Date
- 2025-06-27
- Publication Date
- 2026-05-26
AI Technical Summary
In the current process of polyurethane door panel processing, the dust generated by drilling and milling is difficult to collect efficiently, leading to environmental pollution, safety hazards and finished product quality problems. Traditional collection methods are inefficient and energy-intensive, and cannot meet the needs of high-precision processing.
Design a processing module with chip removal function. Through a dust collection pipe network and negative pressure equipment, it can achieve precise dust collection. By using multiple dust collection pipes and a sliding groove structure, it can ensure that the dust is directly sucked into the vacuum negative pressure equipment and reduce spillage.
It achieves efficient collection of dust from polyurethane door panel processing, reduces the risk of environmental pollution in the production environment, improves processing accuracy and finished product quality, and reduces equipment wear and maintenance costs.
Smart Images
Figure CN224274304U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of door panel processing technology, and in particular to a processing module with a chip removal function. Background Technology
[0002] In the manufacturing of polyurethane door panels, drilling and milling are common key processes. However, both of these processes generate a large amount of dust, which, if not collected and treated in a timely manner, will have a significant impact on the production environment and subsequent processes.
[0003] From a production environment perspective, polyurethane dust is irritating and hazardous. Prolonged suspension in the air not only harms the health of operators but also poses a significant safety hazard, potentially leading to dust explosions within the workshop. Furthermore, dust deposits on equipment surfaces accelerate the wear and tear of mechanical parts, affecting the precision and lifespan of processing equipment and increasing maintenance costs.
[0004] In terms of processing technology, dust that is not collected in time can easily adhere to the surface of the door panel, leading to quality problems in subsequent coating and assembly processes, such as reduced coating adhesion and damaged surface flatness, which seriously affects the finished quality and appearance of the polyurethane door panel.
[0005] Currently, most existing dust collection methods rely on traditional overall workshop ventilation or simple local dust collection devices. However, traditional ventilation methods suffer from low dust capture efficiency and high energy consumption, making it difficult to accurately collect dust from drilling and milling stations. Simple local dust collection devices, on the other hand, have limitations such as small suction range, poor filtration, and the need for frequent cleaning and maintenance, failing to meet the dust collection requirements of large-scale, high-precision polyurethane door panel manufacturing. Therefore, developing an efficient, reliable dust collection device suitable for the drilling and milling processes of polyurethane door panels is of significant practical importance. Utility Model Content
[0006] The purpose of this invention is to address the shortcomings and deficiencies of existing technologies by providing a processing module with chip removal functionality.
[0007] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0008] The present invention discloses a machining module with chip removal function, comprising a machining module and a fixed base frame; the machining module includes a machining lifting linear module, a machining transverse linear module, a machining spindle, and a machining longitudinal linear module;
[0009] The two ends of the longitudinal linear processing module are respectively connected to one end of the transverse linear processing module and the fixed base frame; the other end of the transverse linear processing module is connected to a transverse sliding table; the transverse sliding table is fixed to one end of the lifting linear processing module; the other end of the lifting linear processing module is fixed to a machining spindle; a second dust collection pipe and a connecting pipe are provided on the transverse sliding table; the bottom end of the second dust collection pipe is provided with an air inlet that fits around the machining spindle; the top end of the second dust collection pipe is connected to a flexible hose; the connecting pipe is connected to the flexible hose; a first dust collection pipe is fixed on the transverse linear processing module.
[0010] The top end of the first dust collection pipe is provided with a front top opening groove extending along the conveying direction of the processing transverse linear module; the bottom end of the connecting pipe extends into the inner cavity of the first dust collection pipe from the front top opening groove.
[0011] A third dust collection pipe is fixed on the fixed base frame; the top of the third dust collection pipe has a rear top opening groove that extends along the conveying direction of the longitudinal moving linear module; the bottom end of the first dust collection pipe extends into the inner cavity of the third dust collection pipe from the rear top opening groove.
[0012] Furthermore, a second funnel is provided at the end of the connecting pipe away from the hose; the width of the outlet of the second funnel is smaller than the width of the front top opening groove; the outlet of the second funnel is inserted into the interior of the front top opening groove.
[0013] A first funnel is provided at one end where the first dust collection pipe connects to the third dust collection pipe; the width of the discharge port of the first funnel is smaller than the width of the rear top opening groove; the discharge port of the first funnel is inserted into the rear top opening groove.
[0014] Furthermore, the processing longitudinal linear module includes a longitudinal sliding seat, a longitudinal guide slider fixed on the longitudinal sliding seat, and a longitudinal drive motor fixed at one end on the longitudinal sliding seat; a gear is fixed at the other end of the longitudinal drive motor; a longitudinal straight guide rail and a rack are fixed on the fixed base frame; the length direction of the longitudinal straight guide rail, the length direction of the rack, and the length direction of the rear top opening slot are arranged parallel to each other;
[0015] The gear meshes with the rack; the longitudinal guide slider is slidably connected to the longitudinal straight guide rail; the first dust collection pipe is fixed on the longitudinal sliding seat; the processing transverse linear module is connected to the longitudinal sliding seat.
[0016] Furthermore, a dust collection hood sliding frame is slidably connected to the transverse sliding table; a translation cylinder is connected between the dust collection hood sliding frame and the transverse sliding table; the translation cylinder is used to push the dust collection hood sliding frame to move laterally on the transverse sliding table; a protective cover is fixed to the second dust collection pipe and slidably connected to the dust collection hood sliding frame; a lifting cylinder is connected between the protective cover and the dust collection hood sliding frame; the lifting cylinder is used to drive the protective cover and the second dust collection pipe to move up and down on the dust collection hood sliding frame.
[0017] With the above structure, the beneficial effects of this utility model are as follows: the machining lifting linear module can drive the machining spindle to perform lifting motion; the machining transverse linear module can drive the machining lifting linear module, the second dust collection pipe, and the connecting pipe to perform transverse motion; when the connecting pipe moves transversely, the connecting pipe slides along the front top opening groove, so that the bottom of the connecting pipe is always in the front top opening groove; the machining longitudinal linear module drives the machining transverse linear module and the first dust collection pipe to move in the longitudinal direction; when the first dust collection pipe moves in the longitudinal direction, it slides along the length direction of the rear top opening groove, so that the first dust collection pipe is always connected to the third dust collection pipe.
[0018] The third dust collection pipe generates negative pressure inside. When the machining spindle is machining the door panel, the bottom end of the second dust collection pipe is close to the door panel. The air inlet draws in the dust generated during the machining of the door panel from the second dust collection pipe, and then the dust enters the vacuum negative pressure equipment in sequence through the hose, the first dust collection pipe and the third dust collection pipe. The air inlet directly surrounds the machining area, so as to draw in all the dust as much as possible and minimize the overflow of machining dust. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this utility model;
[0020] Figure 2 This is a structural diagram showing the connection between the processing module and the third dust collection pipe;
[0021] Figure 3 This is a first-person perspective 3D view of the processing module;
[0022] Figure 4 This is a second-view stereoscopic view of the processing module;
[0023] Explanation of reference numerals in the attached figures:
[0024] 1. Machining Module; 101. First Dust Collection Pipe; 10101. First Funnel; 10102. Front Top Opening Slot; 102. Machining Lifting Linear Module; 103. Machining Transverse Linear Module; 10301. Transverse Slide Table; 104. Second Dust Collection Pipe; 10401. Flexible Hoses; 10402. Air Inlet; 10403. Protective Cover; 105. Machining Spindle; 106. Longitudinal Sliding Seat; 107. Longitudinal Guide Slider; 108. Gear; 109. Dust Collection Cover Sliding Frame; 1010. Lifting Cylinder; 1011. Translation Cylinder; 1012. Longitudinal Drive Motor; 1013. Connecting Pipe; 101301. Second Funnel; 2. Fixed Base Frame; 201. Third Dust Collection Pipe; 20101. Rear Top Opening Slot; 202. Longitudinal Straight Guide Rail; 203. Rack. Detailed Implementation
[0025] The present invention will be further described below with reference to the accompanying drawings.
[0026] like Figures 1 to 4 As shown, the present invention provides a processing module with chip removal function, which includes a processing module 1 and a fixed base frame 2; the processing module 1 includes a processing lifting linear module 102, a processing transverse linear module 103, a processing spindle 105, and a processing longitudinal linear module.
[0027] The two ends of the longitudinal linear processing module are respectively connected to one end of the transverse linear processing module 103 and the fixed base frame 2; the other end of the transverse linear processing module 103 is connected to a transverse sliding table 10301; the transverse sliding table 10301 is fixed to one end of the lifting linear processing module 102; the other end of the lifting linear processing module 102 is fixed to a machining spindle 105; a second dust collection pipe 104 and a connecting pipe 1013 are provided on the transverse sliding table 10301; the bottom end of the second dust collection pipe 104 is provided with an air inlet 10402 that is sleeved outside the machining spindle 105; the top end of the second dust collection pipe 104 is connected to a flexible hose 10401; the connecting pipe 1013 is connected to the flexible hose 10401; a first dust collection pipe 101 is fixed on the transverse linear processing module.
[0028] The top end of the first dust collection pipe 101 is provided with a front top opening groove 10102 extending along the conveying direction of the processing transverse linear module 103; the bottom end of the connecting pipe 1013 extends from the front top opening groove 10102 into the inner cavity of the first dust collection pipe 101.
[0029] A third dust collection pipe 201 is fixed on the fixed base frame 2; the top of the third dust collection pipe 201 is provided with a rear top opening groove 20101 extending along the conveying direction of the processing longitudinal moving linear module; the bottom end of the first dust collection pipe 101 extends from the rear top opening groove 20101 into the inner cavity of the third dust collection pipe 201.
[0030] The first dust collection pipe 101, the second dust collection pipe 104 and the third dust collection pipe 201 are all rigid pipe structures, which are not easily deformed; the machining spindle 105 is used to connect the cutting tool to process the plate.
[0031] Both the machining lifting linear module 102 and the machining transverse linear module 103 are linear modules, which are not fundamentally different from existing technologies, so they will not be described in detail. The machining lifting linear module 102 can drive the machining spindle 105 to perform lifting motion, and the machining transverse linear module 103 can drive the machining lifting linear module 102, the second dust collection pipe 104, and the connecting pipe 1013 to perform transverse motion. When the connecting pipe 1013 moves transversely, it slides along the front top opening groove 10102, so that the bottom of the connecting pipe 1013 is always within the front top opening groove 10102. The machining longitudinal linear module drives the machining transverse linear module 103 and the first dust collection pipe 101 to move in the longitudinal direction. When the first dust collection pipe 101 moves in the longitudinal direction, it slides along the length direction of the rear top opening groove 20101, so that the first dust collection pipe 101 is always connected to the third dust collection pipe 201.
[0032] The third dust collection pipe 201 generates negative pressure inside. When the machining spindle 105 processes the door panel, the bottom end of the second dust collection pipe 104 is close to the door panel. The air inlet 10402 absorbs the dust generated during the processing of the door panel from the second dust collection pipe 104, and then enters the vacuum negative pressure equipment in sequence from the hose 10401, the first dust collection pipe 101 and the third dust collection pipe 201 for collection. The air inlet 10402 directly wraps around the processing area, so that all the dust is sucked in as much as possible, and the processing dust overflow is minimized.
[0033] In a preferred embodiment of this utility model, a second funnel 101301 is provided at the end of the connecting pipe 1013 away from the flexible hose 10401; the width of the outlet of the second funnel 101301 is smaller than the width of the front top opening groove 10102; the outlet of the second funnel 101301 is inserted into the interior of the front top opening groove 10102.
[0034] A first funnel 10101 is provided at one end where the first dust collection pipe 101 is connected to the third dust collection pipe 201; the width of the discharge port of the first funnel 10101 is smaller than the width of the rear top opening groove 20101; the discharge port of the first funnel 10101 is inserted into the rear top opening groove 20101.
[0035] Both the front top opening groove 10102 and the rear top opening groove 20101 are narrow grooves, which can greatly reduce the risk of dust escaping. When the connecting pipe 1013 moves laterally, the discharge port of the second funnel 101301 can slide within the front top opening groove 10102; when the first funnel 10101 moves longitudinally, the discharge port of the first funnel 10101 can slide within the rear top opening groove 20101.
[0036] In a preferred embodiment of this utility model, the processing longitudinal linear module includes a longitudinal sliding seat 106, a longitudinal guide slider 107 fixed on the longitudinal sliding seat 106, and a longitudinal drive motor 1012 fixed at one end on the longitudinal sliding seat 106; a gear 108 is fixed at the other end of the longitudinal drive motor 1012; a longitudinal guide rail 202 and a rack 203 are fixed on the fixed base frame 2; the longitudinal guide rail 202, the rack 203, and the rear top opening slot 20101 are arranged parallel to each other in their length directions.
[0037] The gear 108 meshes with the rack 203; the longitudinal guide slider 107 is slidably connected to the longitudinal straight guide rail 202; the first dust collection pipe 101 is fixed on the longitudinal sliding seat 106; the processing transverse linear module 103 is connected to the longitudinal sliding seat 106.
[0038] The longitudinal drive motor 1012 drives the gear 108 to move on the rack 203, so that the longitudinal sliding seat 106 moves along the length direction of the longitudinal straight guide rail 202, thereby realizing the movement of the processing transverse linear module 103 and the first dust collection pipe 101 along the length direction of the longitudinal straight guide rail 202.
[0039] In a preferred embodiment of this utility model, a dust collection cover sliding frame 109 is slidably connected to the transverse sliding table 10301; a translation cylinder 1011 is connected between the dust collection cover sliding frame 109 and the transverse sliding table 10301; the translation cylinder 1011 is used to push the dust collection cover sliding frame 109 to move laterally on the transverse sliding table 10301; a protective cover 10403 is fixed to the second dust collection pipe 104 and slidably connected to the dust collection cover sliding frame 109; a lifting cylinder 1010 is connected between the protective cover 10403 and the dust collection cover sliding frame 109; the lifting cylinder 1010 is used to drive the protective cover 10403 and the second dust collection pipe 104 to move up and down on the dust collection cover sliding frame 109.
[0040] The lifting cylinder 1010 drives the second dust collection pipe 104 to move up and down, so that the bottom surface of the second dust collection pipe 104 can be as close as possible to the surface of the plate, reducing the gap between the air inlet 10402 and the plate, and reducing the risk of dust escaping from the air inlet 10402 during processing; the position of the second dust collection pipe 104 is adjusted by the translation cylinder 1011 so that the cutting tool of the machining spindle 105 is centered in the air inlet 10402.
[0041] The above description is only a preferred embodiment of the present utility model. Therefore, all equivalent changes or modifications made to the structure, features and principles described in the claims of the present utility model patent application are included in the scope of the present utility model patent application.
Claims
1. A machining module with chip removal function, comprising a machining module (1) and a fixed base frame (2); the machining module (1) comprises a machining lifting linear module (102), a machining transverse linear module (103), a machining spindle (105) and a machining longitudinal linear module; The two ends of the longitudinal linear processing module are respectively connected to one end of the transverse linear processing module (103) and the fixed base frame (2); the other end of the transverse linear processing module (103) is connected to a transverse slide plate (10301); the transverse slide plate (10301) is fixed to one end of the lifting linear processing module (102); the other end of the lifting linear processing module (102) is fixed to a machining spindle (105); characterized in that: The transverse slide plate (10301) is provided with a second dust collection pipe (104) and a connecting pipe (1013); the bottom end of the second dust collection pipe (104) is provided with an air inlet (10402) that fits around the machining spindle (105); the top end of the second dust collection pipe (104) is connected to a flexible hose (10401); the connecting pipe (1013) is connected to the flexible hose (10401); a first dust collection pipe (101) is fixed on the machining transverse linear module; the top end of the first dust collection pipe (101) is provided with a connection along the machining transverse linear module (10301). 03) A front top opening groove (10102) extending in the conveying direction; the bottom end of the connecting pipe (1013) extends from the front top opening groove (10102) into the inner cavity of the first dust collection pipe (101); a third dust collection pipe (201) is fixed on the fixed bottom frame (2); the top of the third dust collection pipe (201) is provided with a rear top opening groove (20101) extending in the conveying direction along the longitudinal movement linear module of the processing; the bottom end of the first dust collection pipe (101) extends from the rear top opening groove (20101) into the inner cavity of the third dust collection pipe (201).
2. The machining module with chip removal function according to claim 1, characterized in that: A second funnel (101301) is provided at the end of the connecting pipe (1013) away from the hose (10401); the width of the outlet of the second funnel (101301) is smaller than the width of the front top opening groove (10102); the outlet of the second funnel (101301) is inserted into the interior of the front top opening groove (10102); A first funnel (10101) is provided at one end of the first dust collection pipe (101) connected to the third dust collection pipe (201); the width of the discharge port of the first funnel (10101) is smaller than the width of the rear top opening groove (20101); the discharge port of the first funnel (10101) is inserted into the rear top opening groove (20101).
3. The machining module with chip removal according to claim 1, characterized in that: The processing longitudinal linear module includes a longitudinal sliding seat (106), a longitudinal guide slider (107) fixed on the longitudinal sliding seat (106), and a longitudinal drive motor (1012) fixed at one end on the longitudinal sliding seat (106); a gear (108) is fixed at the other end of the longitudinal drive motor (1012); a longitudinal straight guide rail (202) and a rack (203) are fixed on the fixed base frame (2); the longitudinal straight guide rail (202), the rack (203), and the rear top opening slot (20101) are arranged parallel to each other in the length direction; The gear (108) meshes with the rack (203); the longitudinal guide slider (107) is slidably connected to the longitudinal straight guide rail (202); the first dust collection pipe (101) is fixed on the longitudinal sliding seat (106); the processing transverse linear module (103) is connected to the longitudinal sliding seat (106).
4. The machining module with chip removal function according to claim 1, characterized in that: A dust collection hood sliding frame (109) is slidably connected to the transverse sliding table (10301); a translation cylinder (1011) is connected between the dust collection hood sliding frame (109) and the transverse sliding table (10301); the translation cylinder (1011) is used to push the dust collection hood sliding frame (109) to move laterally on the transverse sliding table (10301); a protective cover (10403) is fixed on the second dust collection pipe (104) and slidably connected to the dust collection hood sliding frame (109); a lifting cylinder (1010) is connected between the protective cover (10403) and the dust collection hood sliding frame (109); the lifting cylinder (1010) is used to drive the protective cover (10403) and the second dust collection pipe (104) to move up and down on the dust collection hood sliding frame (109).