A shot blasting machine

Abstract

This utility model provides a shot blasting machine, belonging to the field of shot blasting machine technology. It includes a machine body and a screening component. A shot blasting machine is installed at the top of the machine body, and a fixed cover is fixedly connected to the back of the machine body. One side of the fixed cover is connected to a material hood, and the bottom of the material hood is connected to a connecting pipe that communicates with the shot blasting machine. The screening component is installed inside the machine body and located at the bottom of the metal parts processing chamber. The screening component is used to screen the abrasive particles after blasting. This utility model, by setting up a screening component and a material lifting component, uses the screening component to screen the used abrasive particles, thereby separating out damaged abrasive particles. The material lifting component, in conjunction with the screened components, transports the qualified abrasive particles back to the shot blasting machine for use, preventing damaged abrasive particles from entering the shot blasting machine and solving the problem in the prior art where damaged abrasive particles easily scratch metal parts during use.

Description

Technical Field

[0001] This utility model relates to the field of shot blasting machine technology, and in particular to a shot blasting machine. Background Technology

[0002] Shot blasting machines are equipment used for metal surface treatment. They mainly use a high-speed rotating impeller to throw abrasive particles onto the surface of the workpiece to achieve the purpose of rust removal, oxide scale removal and surface strengthening. Shot blasting machines are suitable for surface treatment of various metal and non-metal materials, such as carbon steel and alloy steel, and are widely used in surface sandblasting treatment of automotive parts, motorcycle parts, machine tool parts, etc.

[0003] Currently, in the process of shot blasting metal parts, abrasive particles are propelled towards the metal parts by a high-speed rotating impeller. These particles can be reused via a material lifting mechanism. However, during this process, the abrasive particles collide with the metal parts, causing damage to the particles. The damaged particles develop sharp edges, which, when reused, can impact the metal surface, resulting in dents and scratches, thus affecting the quality of the metal parts. Therefore, we propose a shot blasting machine. Utility Model Content

[0004] This utility model addresses the shortcomings of existing technologies by providing a shot blasting machine that screens used abrasive particles, thereby preventing damaged abrasive particles from being reused in the shot blasting machine via a material lifting mechanism.

[0005] In order to solve the above-mentioned technical problems, the present invention solves the problem that the reuse of damaged abrasive particles affects the quality of metal parts through the following technical solution.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A shot blasting machine includes a body, a shot blasting machine mounted on the top of the body, and a fixed cover fixedly connected to the back of the body. A material hood is connected to one side of the fixed cover, and a connecting pipe connected to the shot blasting machine is connected to the bottom of the material hood. The machine also includes: a screening component installed inside the body and located at the bottom of the metal parts processing chamber, used to screen abrasive particles after blasting; and a material lifting component installed inside the fixed cover, used to transport the screened, qualified abrasive particles into the material hood and then into the shot blasting machine via the connecting pipe.

[0008] Preferably, the screening component includes a receiving hopper installed inside the machine body. The bottom end of the receiving hopper is inclined and faces the material lifting component. The bottom end of the receiving hopper is connected to a discharge hopper. The bottom end of the discharge hopper has several sets of screen holes. An inclined guide plate is installed between the receiving hopper and the discharge hopper. The discharge hopper has a discharge port at the end of the material lifting component. The discharge port is connected to the fixed cover. A striking element is provided on the outside of the discharge hopper to facilitate the screening of used abrasive particles.

[0009] Preferably, the striking element includes multiple sets of striking heads installed on one side of the hopper, each striking head is fixedly connected to a striking rod, a connecting plate is fixedly connected between the multiple sets of striking rods, a rack is fixedly connected to the connecting plate, an elastic connecting member is installed at the end of the rack, and a moving member for driving the rack to move is connected to the outside of the rack, which facilitates striking the hopper and improves the screening efficiency of abrasive particles.

[0010] Preferably, the elastic connector includes a fixing rod fixed inside the body, the fixing rod being slidably connected to the rack, and a fixing plate being fixedly connected to the fixing rod, a spring being fixedly connected to the fixing plate, and a connecting piece fixedly connected to the end of the spring and fixedly connected to the rack, so as to facilitate rack reset.

[0011] Preferably, the moving component includes a motor fixedly connected to the fixed cover, the output end of the motor is fixedly connected to a drive shaft, the drive shaft passes through the fixed cover and the machine body, and is rotatably connected to the fixed cover and the machine body, a transmission component is connected to the drive shaft, and an incomplete gear meshing with the rack is installed on the transmission component to facilitate the reciprocating movement of the rack.

[0012] Preferably, the transmission component includes a drive wheel fixedly connected to the drive shaft, a belt drivingly connected to the outer side of the drive wheel, a driven wheel drivingly connected to the belt, a transmission shaft fixedly connected to the shaft of the driven wheel and fixedly connected to the incomplete gear, and the transmission shaft rotatably connected to the machine body to facilitate power transmission.

[0013] Preferably, the material lifting assembly includes two sets of rotating rollers rotatably installed inside the fixed cover. The outer sides of the two sets of rotating rollers are connected to a conveyor belt. Multiple sets of material plates are fixedly connected to the conveyor belt. The rotating roller at the bottom position is fixedly connected to the drive shaft, which facilitates the conveying of qualified abrasive particles after screening to the shot blasting machine for reuse.

[0014] Preferably, a receiving tray fixed inside the machine body is installed at the bottom of the hopper, and the end of the receiving tray extends to the outside of the machine body, so as to facilitate the conveying of unqualified abrasive particles after screening to the outside of the machine body for processing.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] This invention incorporates a screening component and a material lifting component. During machine startup, the screening component filters the used abrasive particles, removing damaged particles. The material lifting component then transports the qualified abrasive particles back to the shot blasting machine for reuse. This prevents damaged abrasive particles from entering the shot blasting machine and solves the problem in existing technologies where damaged abrasive particles easily scratch metal parts during use. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 This is a schematic diagram of the cross-sectional structure of the present invention;

[0020] Figure 3 This is a partial structural diagram of the present invention;

[0021] Figure 4 This is a schematic diagram of the cross-sectional structure of the screening component of the present invention;

[0022] Figure 5 This is a schematic diagram of the striking component structure of the present invention;

[0023] Figure 6 This is a schematic diagram of the structure of area A in the present invention.

[0024] Figure 7 This is a schematic diagram of the moving part structure of the present invention;

[0025] Figure 8 This is a schematic diagram of the combined structure of the material lifting component and the screening component of the present invention;

[0026] Figure 9 This is a schematic diagram of the material lifting component structure of the present invention.

[0027] Drawing number explanation: 1. Machine body; 2. Shot blasting machine; 3. Fixed cover; 4. Material cover; 5. Connecting pipe; 6. Material lifting assembly; 7. Screening assembly; 8. Receiving hopper; 9. Discharge hopper; 10. Screen hole; 11. Guide plate; 12. Discharge port; 13. Striking component; 14. Receiving tray; 15. Striking head; 16. Striking rod; 17. Connecting plate; 18. Rack; 19. Elastic connecting component; 20. Moving component; 21. Fixed rod; 22. Fixed plate; 23. Spring; 24. Connecting plate; 25. Motor; 26. Drive shaft; 27. Transmission component; 28. Incomplete gear; 29. ​​Driving wheel; 30. Belt; 31. Driven wheel; 32. Transmission shaft; 33. Rotating roller; 34. Conveyor belt; 35. Material plate. Detailed Implementation

[0028] The present invention will now be described in further detail with reference to the accompanying drawings. Example

[0029] Please see Figures 1-9 A shot blasting machine includes a body 1, a shot blasting machine 2 mounted on the top of the body 1, a fixed cover 3 fixedly connected to the back of the body 1, a material cover 4 connected to one side of the fixed cover 3, and a connecting pipe 5 connected to the shot blasting machine 2 at the bottom of the material cover 4; it also includes: a screening component 7, installed inside the body 1 and located at the bottom of the metal parts processing chamber, the screening component 7 being used to screen the abrasive particles used after blasting; and a material lifting component 6, installed inside the fixed cover 3, the material lifting component 6 being used to transport the screened qualified abrasive particles into the material cover 4, and then to the shot blasting machine 2 through the connecting pipe 5.

[0030] Please see Figures 2-4 The screening component 7 shown in the figure includes a receiving hopper 8 installed inside the machine body 1. The bottom end of the receiving hopper 8 is inclined and faces the material lifting component 6. The bottom end of the receiving hopper 8 is connected to a discharge hopper 9. The bottom end of the discharge hopper 9 has several sets of screen holes 10. An inclined guide plate 11 is installed between the receiving hopper 8 and the discharge hopper 9. The discharge hopper 9 has a discharge port 12 at the end of the material lifting component 6. The discharge port 12 is connected to the fixed cover 3. A striking element 13 is provided on the outside of the discharge hopper 9 to facilitate the screening of used abrasive particles.

[0031] Please see Figure 2 , Figure 5 and Figure 6The striking element 13 shown in the figure includes multiple sets of striking heads 15 installed on one side of the hopper 9. A striking rod 16 is fixedly connected to each striking head 15. A connecting plate 17 is fixedly connected between the multiple sets of striking rods 16. A rack 18 is fixedly connected to the connecting plate 17. An elastic connecting member 19 is installed at the end of the rack 18. A moving member 20 for driving the rack 18 to move is connected to the outside of the rack 18, which facilitates striking the hopper 9 and improves the screening efficiency of abrasive particles.

[0032] Please see Figure 5 and Figure 6 The elastic connector 19 shown in the figure includes a fixing rod 21 fixed inside the body 1. The fixing rod 21 is slidably connected to the rack 18, and a fixing plate 22 is fixedly connected to the fixing rod 21. A spring 23 is fixedly connected to the fixing plate 22. A connecting piece 24 fixedly connected to the rack 18 is fixedly connected to the end of the spring 23 to facilitate the reset of the rack 18.

[0033] Please see Figure 5 and Figure 7 The movable component 20 shown in the figure includes a motor 25 fixedly connected to the fixed cover 3. The output end of the motor 25 is fixedly connected to a drive shaft 26. The drive shaft 26 passes through the fixed cover 3 and the machine body 1 and is rotatably connected to the fixed cover 3 and the machine body 1. A transmission component 27 is connected to the drive shaft 26. An incomplete gear 28 that meshes with the rack 18 is installed on the transmission component 27 to facilitate the reciprocating movement of the rack 18.

[0034] Please see Figure 5 and Figure 7 The transmission component 27 shown in the figure includes a drive wheel 29 fixedly connected to the drive shaft 26. A belt 30 is drivenly connected to the outer side of the drive wheel 29. A driven wheel 31 is drivenly connected to the belt 30. A transmission shaft 32 fixedly connected to the incomplete gear 28 is fixedly connected to the axis of the driven wheel 31. The transmission shaft 32 is rotatably connected to the machine body 1 to facilitate power transmission.

[0035] Please see Figure 8 and Figure 9 The material lifting assembly 6 shown in the figure includes two sets of rotating rollers 33 rotatably installed inside the fixed cover 3. The outer sides of the two sets of rotating rollers 33 are connected to a conveyor belt 34. Multiple sets of material plates 35 are fixedly connected to the conveyor belt 34, and the rotating rollers 33 located at the bottom are fixedly connected to the drive shaft 26, so as to facilitate the conveying of qualified abrasive particles after screening to the shot blasting machine 2 for reuse.

[0036] Please see Figure 2The bottom of the feeding hopper 9 shown in the figure is equipped with a receiving tray 14 fixed inside the machine body 1. The end of the receiving tray 14 extends to the outside of the machine body 1, which facilitates the conveying of unqualified abrasive particles after screening to the outside of the machine body 1 for processing.

[0037] During the implementation process, when the machine body 1 processes the metal parts, the shot blasting machine 2 throws abrasive particles onto the metal. After processing the metal, the abrasive particles will fall into the receiving hopper 8. At this time, the abrasive particles are guided into the discharge hopper 9 by the guide plate 11. The discharge hopper 9 has a screen hole 10. Damaged abrasive particles will fall into the receiving tray 14 through the screen hole 10. The receiving tray 14 will then discharge the damaged abrasive particles for centralized processing. During this process, qualified abrasive particles will enter the fixed cover 3 through the discharge port 12. At this time, the motor 25 is started, and the drive shaft 26 is rotated by the motor 25. This causes the rotating roller 33 to rotate, which in turn drives the conveyor belt 34 to rotate. The rotation of the conveyor belt 34 drives the material plate 35 to rotate. The material plate 35 transports the abrasive particles to the end position of the fixed cover 3. Then, the centrifugal force of the rotation discharges the abrasive particles into the material cover 4. Finally, the abrasive particles are transported to the shot blasting machine 2 for reuse through the connecting pipe 5.

[0038] During the startup of motor 25, drive shaft 26 drives drive wheel 29 to rotate. The rotation of drive wheel 29 drives driven wheel 31 to rotate via belt 30, which in turn drives drive shaft 32 to rotate. Drive shaft 32 causes incomplete gear 28 to rotate. When incomplete gear 28 rotates, it drives rack 18 to move. During the movement of rack 18, it compresses spring 23. After incomplete gear 28 disengages from rack 18, spring 23 resets, causing rack 18 to reset. This causes connecting plate 17 to drive knocking rod 16 and knocking head 15 to reset. Knocking head 15 then knocks the feed hopper 9, improving the screening efficiency of abrasive particles and preventing clogging of screen holes 10.

Claims

1. A shot blasting machine, characterized in that include: The machine body (1) is equipped with a shot blasting machine (2) at the top and a fixed cover (3) is fixedly connected to the back of the machine body (1). A material cover (4) is connected to one side of the fixed cover (3), and a connecting pipe (5) connected to the shot blasting machine (2) is connected to the bottom of the material cover (4). Also includes: The screening component (7) is installed inside the body (1) and located at the bottom of the metal parts processing chamber. The screening component (7) is used to screen the abrasive particles used after being thrown out. Material lifting assembly (6) is installed inside the fixed cover (3). The material lifting assembly (6) is used to transport qualified abrasive particles after screening to the inside of the material cover (4) and to the shot blasting machine (2) through the connecting pipe (5).

2. A shot blasting machine according to claim 1, characterized in that The screening component (7) includes a receiving hopper (8) installed inside the body (1). The bottom end of the receiving hopper (8) is inclined and faces the material lifting component (6). The bottom end of the receiving hopper (8) is connected to a discharge hopper (9). The bottom end of the discharge hopper (9) is provided with several sets of screen holes (10). An inclined guide plate (11) is installed between the receiving hopper (8) and the discharge hopper (9). The discharge hopper (9) is located at the end of the material lifting component (6) and has a discharge port (12). The discharge port (12) is connected to the fixed cover (3). A striking element (13) is provided on the outside of the discharge hopper (9).

3. A shot blasting machine according to claim 2, characterized in that: The striking component (13) includes multiple sets of striking heads (15) installed on one side of the hopper (9). A striking rod (16) is fixedly connected to the striking head (15). A connecting plate (17) is fixedly connected between the multiple sets of striking rods (16). A rack (18) is fixedly connected to the connecting plate (17). An elastic connector (19) is installed at the end of the rack (18), and a moving component (20) for driving the rack (18) to move is connected to the outside of the rack (18).

4. The shot blasting machine according to claim 3, characterized in that: The elastic connector (19) includes a fixing rod (21) fixed inside the body (1), the fixing rod (21) is slidably connected to the rack (18), and a fixing plate (22) is fixedly connected to the fixing rod (21), a spring (23) is fixedly connected to the fixing plate (22), and a connecting plate (24) fixedly connected to the rack (18) is fixedly connected to the end of the spring (23).

5. A shot blasting machine according to claim 4, characterized in that: The moving part (20) includes a motor (25) fixedly connected to the fixed cover (3). The output end of the motor (25) is fixedly connected to a drive shaft (26). The drive shaft (26) passes through the fixed cover (3) and the machine body (1) and is rotatably connected to the fixed cover (3) and the machine body (1). A transmission component (27) is connected to the drive shaft (26). An incomplete gear (28) that meshes with the rack (18) is installed on the transmission component (27).

6. A shot blasting machine according to claim 5, characterized in that: The transmission component (27) includes a drive wheel (29) fixedly connected to the drive shaft (26), a belt (30) is driven to the outer side of the drive wheel (29), a driven wheel (31) is driven to the belt (30), and a transmission shaft (32) fixedly connected to the shaft of the driven wheel (31) and the incomplete gear (28) is fixedly connected to the shaft. The transmission shaft (32) is rotatably connected to the machine body (1).

7. A shot blasting machine according to claim 6, characterized in that: The material lifting assembly (6) includes two sets of rotating rollers (33) rotatably installed inside the fixed cover (3). The outer sides of the two sets of rotating rollers (33) are connected to a conveyor belt (34). Multiple sets of material plates (35) are fixedly connected to the conveyor belt (34), and the rotating rollers (33) located at the bottom are fixedly connected to the drive shaft (26).

8. A shot blasting machine according to claim 2, characterized in that: The bottom end of the hopper (9) is fitted with a receiving tray (14) fixed inside the machine body (1), and the end of the receiving tray (14) extends to the outside of the machine body (1).

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