Layered pouring device for anti-seepage wear-resistant castable of aluminum ladle

Abstract

The utility model relates to the technical field of aluminum ladle pouring, in particular to an aluminum ladle anti-leakage wear-resistant castable layered pouring device which comprises a base, a supporting column is arranged at the upper end of the base, a mounting plate is arranged at the upper end of the supporting column, a containing groove is formed in the upper end face of the mounting plate, and a rotating disc is rotationally connected into the containing groove. A driving assembly for driving the turntable to rotate is arranged on the base, a plurality of mounting seats are arranged at the upper end of the turntable at equal intervals around the circumference where the turntable is located, a pouring pipe is arranged on each mounting seat, and the turntable is driven by the driving assembly to synchronously rotate in the containing groove, so that the pouring pipes on different mounting seats are driven to rotate to designated positions connected with an aluminum ladle feeding pipe; the rotating disc is in butt joint with an aluminum ladle feeding pipe, rapid switching of different pouring pipes is achieved, the pouring pipes are switched through rotation of the rotating disc, low-efficiency operation of manual disassembly and assembly is avoided, the pipe replacing time is shortened, the situation that the pouring quality is affected due to the too long interval is prevented, the leakage prevention and abrasion resistance of an aluminum ladle lining are improved, and the service life is prolonged.

Description

Technical Field

[0001] This utility model relates to the field of aluminum ladle casting technology, specifically to a layered casting device for aluminum ladle anti-leakage and wear-resistant castable. Background Technology

[0002] Aluminum ladles are key container equipment used in the aluminum smelting industry for transporting and pouring high-temperature molten aluminum. They are commonly found in the electrolytic aluminum production process and function similarly to "mobile storage tanks." They are mainly used to transport molten aluminum produced in electrolytic cells from the electrolysis workshop to the foundry workshop for subsequent casting or processing.

[0003] Because there are many different types of wear-resistant castables that need to be poured, different pouring pipes need to be used during pouring to form a multi-layer composite structure to prevent aluminum liquid from seeping in. Furthermore, by pouring in layers, the service life of the ladle lining can be greatly extended, reducing maintenance costs caused by leakage and wear. However, in the current technology, the pouring pipe is replaced manually by removing it from the pump pipe and then installing another pouring pipe. This operation method is inefficient, and if the interval is too long, it may affect the pouring quality and effect. Therefore, it is necessary to make improvements. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the prior art and to provide a layered casting device for aluminum lifting cladding anti-leakage and wear-resistant castable to solve the above problems.

[0005] The purpose of this utility model is achieved as follows: A layered casting device for aluminum lifting cladding anti-leakage and wear-resistant castable includes a base, a support column at the upper end of the base, a mounting plate at the upper end of the support column, a receiving groove on the upper surface of the mounting plate, a turntable rotatably connected in the receiving groove, a driving component for driving the turntable to rotate on the base, and several mounting seats equidistantly arranged at the upper end of the turntable around the circumference of the turntable, each mounting seat being provided with a casting pipe.

[0006] Preferably, the casting pipe includes a horizontal pipe and an inclined pipe, and the horizontal pipe is used to connect to the aluminum ladle feeding pipe.

[0007] Preferably, the drive assembly includes a drive motor disposed on the upper end of the base, the end of the drive motor having a rotating shaft, the end of the rotating shaft passing through the mounting plate and connected to the turntable.

[0008] Preferably, the upper end of the mounting plate is provided with a limiting component, which is located beside one of the casting pipes.

[0009] Preferably, the limiting component includes a limiting seat fixedly connected to the upper end of the mounting plate, a threaded rod is rotatably embedded in the upper end of the limiting seat, a limiting block is threadedly connected to the upper end of the threaded rod, a through groove is provided in the middle of the limiting block, a guide rod is fixedly connected to the upper end of the limiting seat, and the upper end of the guide rod is inserted into the bottom of the limiting block.

[0010] Preferably, the lower end of the base is provided with casters.

[0011] Preferably, the mounting plate has a handle on its side.

[0012] This utility model has the following beneficial effects:

[0013] 1. This aluminum ladle anti-leakage and wear-resistant castable layered casting device, when used, activates the drive component, which drives the turntable to rotate synchronously in the receiving groove, thereby rotating the casting pipes on different mounting seats to the designated positions connected to the aluminum ladle feeding pipes, and connecting them to the aluminum ladle feeding pipes, realizing the rapid switching of different casting pipes. The casting pipe switching by rotating the turntable avoids the inefficient operation of manual disassembly and installation, shortens the pipe changing time, and prevents the casting quality from being affected by excessive intervals. Multiple casting pipes are pre-installed on the turntable and can be quickly called in sequence to meet the casting needs of multi-layer composite structures, improve the anti-leakage and wear-resistant performance of the aluminum ladle lining, and extend its service life.

[0014] 2. A limiting component is provided at the upper end of the mounting plate. The limiting component is located next to one of the pouring pipes. The limiting component includes a limiting seat fixedly connected to the upper end of the mounting plate. A threaded rod is rotatably embedded in the upper end of the limiting seat. A limiting block is threadedly connected to the upper end of the threaded rod. A through groove is provided in the middle of the limiting block. A guide rod is fixedly connected to the upper end of the limiting seat. The upper end of the guide rod is inserted into the bottom of the limiting block. When the turntable drives the pouring pipe to the working position, the threaded rod is rotated, and the limiting block moves up and down along the guide rod. It locks the horizontal pipe of the pouring pipe through the through groove, fixes the position of the pouring pipe, and prevents the pouring pipe from shifting or leaking material during pouring, thereby improving the pouring effect. Attached Figure Description

[0015] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only one embodiment of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the overall structure of this utility model from another perspective;

[0018] Figure 3 This is the left view of the present invention;

[0019] Figure 4 for Figure 3 Enlarged view of point A;

[0020] Figure 5 This is a schematic diagram illustrating the combined use of this utility model and an aluminum lifting bag;

[0021] The labels in the attached diagram are:

[0022] 1. Base; 2. Support column; 3. Mounting plate; 4. Receiving groove; 5. Turntable; 6. Drive assembly; 61. Drive motor; 62. Rotating shaft; 7. Mounting seat; 8. Casting pipe; 81. Horizontal pipe; 82. Inclined pipe; 9. Limiting assembly; 91. Limiting seat; 92. Threaded rod; 93. Limiting block; 94. Through groove; 95. Guide rod; 10. Moving wheel; 11. Handle; 12. Aluminum lifting ladle feeding pipe. Detailed Implementation

[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the technical solutions in the specific embodiments of this utility model are clearly and completely described below to further illustrate this utility model. Obviously, the specific embodiments described are only a part of the embodiments of this utility model, and not all of them.

[0024] The following is in conjunction with the appendix Figure 1-5 The present invention will be described in further detail below.

[0025] Example 1:

[0026] A layered casting device for aluminum cladding anti-leakage and wear-resistant castable includes a base 1, a support column 2 at the upper end of the base 1, a mounting plate 3 at the upper end of the support column 2, a receiving groove 4 on the upper surface of the mounting plate 3, a turntable 5 rotatably connected in the receiving groove 4, a driving component 6 for driving the turntable 5 to rotate on the base 1, and several mounting seats 7 equidistantly arranged at the circumference of the turntable 5 at the upper end of the turntable 5, each mounting seat 7 being equipped with a casting pipe 8.

[0027] When using this device, start the drive assembly 6. The drive assembly 6 drives the turntable 5 to rotate synchronously in the receiving groove 4, thereby driving the pouring pipes 8 on different mounting seats 7 to rotate to the designated position connected to the aluminum ladle feeding pipe 12 and docking with the aluminum ladle feeding pipe 12, realizing the rapid switching of different pouring pipes 8. The pouring pipes 8 are switched by rotating the turntable 5, avoiding the inefficient operation of manual disassembly and installation, shortening the pipe changing time, and preventing the pouring quality from being affected by too long intervals. Multiple pouring pipes 8 are pre-installed on the turntable 5 and can be quickly called in sequence to meet the pouring needs of multi-layer composite structures, improve the anti-leakage and wear resistance of the aluminum ladle lining, and extend the service life.

[0028] In this embodiment, the casting pipe 8 includes a horizontal pipe 81 and an inclined pipe 82. The horizontal pipe 81 is used to connect with the aluminum ladle feeding pipe 12. The inclined angle design of the inclined pipe 82 can reduce the flow resistance of the casting material, avoid splashing or accumulation, and ensure that the material of each layer is evenly distributed during layered casting. The horizontal pipe 81 improves the docking stability with the aluminum ladle feeding pipe 12 and prevents material leakage due to shaking during the casting process.

[0029] In this embodiment, the drive assembly 6 includes a drive motor 61 mounted on the upper end of the base 1. The end of the drive motor 61 is provided with a rotating shaft 62. The end of the rotating shaft 62 passes through the mounting plate 3 and is connected to the turntable 5. After the drive motor 61 is powered on, it drives the turntable 5 to rotate synchronously and uniformly through the rotating shaft 62. The rotation speed of the turntable 5 can be controlled by adjusting the speed of the motor, so as to achieve precise positioning and switching of the pouring pipe 8. The drive motor 61 can be stopped after the pouring pipe 8 reaches the designated docking position.

[0030] In this embodiment, the upper end of the mounting plate 3 is provided with a limiting component 9, which is located beside one of the pouring pipes 8. The limiting component 9 includes a limiting seat 91 fixedly connected to the upper end of the mounting plate 3. A threaded rod 92 is rotatably embedded in the upper end of the limiting seat 91. A limiting block 93 is threadedly connected to the upper end of the threaded rod 92. A through groove 94 is provided in the middle of the limiting block 93. A guide rod 95 is fixedly connected to the upper end of the limiting seat 91. The upper end of the guide rod 95 is inserted into the bottom of the limiting block 93. When the turntable 5 drives the pouring pipe 8 to the working position, the threaded rod 92 is rotated, and the limiting block 93 moves up and down along the guide rod 95. The horizontal pipe 81 of the pouring pipe 8 is locked through the through groove 94, fixing the position of the pouring pipe 8 and preventing the pouring pipe 8 from shifting or leaking material during pouring, thereby improving the pouring effect.

[0031] In this embodiment, the lower end of the base 1 is provided with casters 10, which facilitates the movement of the device between different aluminum ballasts or workstations, reduces the difficulty of handling, and improves the flexibility of construction.

[0032] In this embodiment, the side of the mounting plate 3 is provided with a handle 11. The operator can push or pull the device by holding the handle 11, and adjust the position in conjunction with the moving wheel 10.

[0033] The working principle of this utility model is as follows: A layered pouring device for aluminum ladle anti-leakage and wear-resistant castable includes a base 1, a support column 2 at the upper end of the base 1, an mounting plate 3 at the upper end of the support column 2, a receiving groove 4 on the upper surface of the mounting plate 3, a turntable 5 rotatably connected within the receiving groove 4, a driving component 6 on the base 1 to drive the turntable 5 to rotate, and several mounting seats 7 equidistantly arranged around the circumference of the turntable 5 at the upper end of the turntable 5. Each mounting seat 7 is equipped with a pouring pipe 8. When using this device, the driving component 6 is activated, causing the turntable 5 to rotate synchronously within the receiving groove 4, thereby rotating the pouring pipes 8 on different mounting seats 7 to the designated positions connected to the aluminum ladle feeding pipe 12, and then connecting with the aluminum ladle feeding pipe 12, achieving rapid switching of different pouring pipes 8. Switching the pouring pipe 8 by rotating the turntable 5 avoids the inefficient operation of manual disassembly and installation, shortens pipe changing time, and prevents the pouring quality from being affected by excessively long intervals. The casting pipe 8 is pre-installed on the turntable 5 and can be quickly called in sequence to meet the casting requirements of multi-layer composite structures, improve the anti-leakage and wear resistance of the aluminum liner, and extend its service life. The upper end of the mounting plate 3 is provided with a limiting component 9, which is located next to one of the casting pipes 8. The limiting component 9 includes a limiting seat 91 fixedly connected to the upper end of the mounting plate 3. A threaded rod 92 is rotatably embedded in the upper end of the limiting seat 91. The upper end of the threaded rod 92 is threadedly connected to a limiting block 93. A through groove 94 is provided in the middle of the limiting block 93. A guide rod 95 is fixedly connected to the upper end of the limiting seat 91. The upper end of the guide rod 95 is inserted into the bottom of the limiting block 93. When the turntable 5 drives the casting pipe 8 to the working position, the threaded rod 92 is rotated, and the limiting block 93 moves up and down along the guide rod 95. The horizontal pipe 81 of the casting pipe 8 is locked through the through groove 94, fixing the position of the casting pipe 8 and preventing the casting pipe 8 from shifting or leaking during casting, thus improving the casting effect.

[0034] It should be noted that, depending on the implementation needs, the various components described in the embodiments of this utility model can be divided into more components, or two or more components or parts of components can be combined into new components to achieve the purpose of the embodiments of this utility model. The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be pointed out that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A layered casting device for aluminum ladle anti-leakage and wear-resistant castable, characterized in that: Includes a base (1), the upper end of which is provided with a support column (2), the upper end of which is provided with a mounting plate (3), the upper surface of which is provided with a receiving groove (4), a turntable (5) is rotatably connected in the receiving groove (4), the base (1) is provided with a driving component (6) for driving the turntable (5) to rotate, and a number of mounting seats (7) are equidistantly arranged on the upper end of the turntable (5) around the circumference of the turntable (5), and each mounting seat (7) is provided with a casting pipe (8).

2. The layered casting device for aluminum ladle anti-leakage and wear-resistant castable according to claim 1, characterized in that: The casting pipe (8) includes a horizontal pipe (81) and an inclined pipe (82), wherein the horizontal pipe (81) is used to connect to the aluminum lifting bag feeding pipe (12).

3. The layered casting device for aluminum ladle anti-leakage and wear-resistant castable according to claim 1, characterized in that: The drive assembly (6) includes a drive motor (61) disposed on the upper end of the base (1), and the end of the drive motor (61) is provided with a rotating shaft (62), the end of the rotating shaft (62) passing through the mounting plate (3) and connected to the turntable (5).

4. The layered casting device for aluminum ladle anti-leakage and wear-resistant castable according to claim 1, characterized in that: The upper end of the mounting plate (3) is provided with a limiting component (9), which is located on the side of one of the casting pipes (8).

5. The layered casting device for aluminum ladle anti-leakage and wear-resistant castable according to claim 4, characterized in that: The limiting component (9) includes a limiting seat (91) fixedly connected to the upper end of the mounting plate (3). A threaded rod (92) is rotatably embedded in the upper end of the limiting seat (91). A limiting block (93) is threadedly connected to the upper end of the threaded rod (92). A through groove (94) is provided in the middle of the limiting block (93). A guide rod (95) is fixedly connected to the upper end of the limiting seat (91). The upper end of the guide rod (95) is inserted into the bottom of the limiting block (93).

6. The layered casting device for aluminum ladle anti-leakage and wear-resistant castable according to claim 1, characterized in that: The lower end of the base (1) is provided with a movable wheel (10).

7. The layered casting device for aluminum ladle anti-leakage and wear-resistant castable according to claim 1, characterized in that: The mounting plate (3) is provided with a handle (11) on its side.

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