Turnover device for aluminum ingot

By designing the flipping frame and flipping components, and utilizing the bending section and flipping plate structure, the aluminum ingot can be flipped in the middle, which solves the instability and jamming problems of the existing equipment and improves production efficiency and safety.

CN224278791UActive Publication Date: 2026-05-26YUNNAN YONGXIN ALUMINUM
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YUNNAN YONGXIN ALUMINUM
Filing Date
2025-05-27
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

The existing aluminum ingot turning device suffers from wear and tear on the reducer due to frequent operation, resulting in unstable turning, jamming risk, and impacting production efficiency and safety.

Method used

The design employs a tilting frame and tilting components, conveying aluminum ingots via a conveyor belt and utilizing bending sections and flip-plate structures to achieve mid-tilting of the ingots. Combined with detachable supports and drive components, the stability and maintainability of the tilting process are ensured.

Benefits of technology

This achieved stability and high efficiency in aluminum ingot flipping, reduced equipment wear and failure rate, and improved production continuity and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum ingot casting, in particular to an aluminum ingot overturning device which comprises an overturning frame body, an overturning piece and a conveying belt, the conveying belt is arranged on the overturning frame body, a plurality of aluminum ingots are placed on the conveying belt at fixed intervals, the two sides of the overturning piece are hinged to the overturning frame body, and the overturning piece can rotate towards the overturning frame body. A bending section is arranged at one end of the overturning piece, the aluminum ingot moves through the conveying belt, and one end of the aluminum ingot is connected into the bending section. According to the aluminum ingot overturning device, the lower portion of an aluminum ingot is suspended, when the aluminum ingot is conveyed to the bent section of the overturning piece, the overturning piece moves in the clockwise direction, so that the aluminum ingot is overturned from the middle, the aluminum ingot cannot be blocked in the overturning process, the whole overturning process is stable and efficient, meanwhile, the driving piece is connected in a detachable mode, and the aluminum ingot overturning device is convenient to use. The mounting and dismounting time of the whole device is greatly shortened, the device can be replaced in time when being damaged, and the service life of the turnover device is prolonged.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum ingot casting technology, and in particular to an aluminum ingot flipping device. Background Technology

[0002] To facilitate the packaging and transportation of aluminum ingots, the finished ingots need to be flipped and arranged in opposite directions during the aluminum ingot production process for stacking. A flipping device is an essential piece of equipment in the stacking process. Current technology involves installing a blocking device on the conveyor chain, driven by a cylinder. Two servo motors on each side of the blocking device drive a reducer to move the flipping device. When the aluminum ingot needs to be flipped, the blocking device lifts, and the two servo motors rotate 180° synchronously to complete the flip. However, due to frequent operation, the reducers are prone to wear, leading to excessive clearance in the flipping device, asynchronous flipping movements on both sides, and jamming during flipping. Furthermore, the aluminum ingot is suspended during the flipping process, and in case of malfunction, it can be thrown out, causing discontinuous production line operation, low production efficiency, and limiting the capacity of continuous casting units. At the same time, the handling of jammed aluminum ingots poses significant safety hazards for operators. Utility Model Content

[0003] In view of the technical problems existing in the background art, the purpose of this utility model is to provide an aluminum ingot flipping device that flips the aluminum ingot from the middle, which can make the flipping of the aluminum ingot more stable.

[0004] To achieve the above objectives, the technical solution provided by this utility model is as follows:

[0005] A flipping device for aluminum ingots includes a flipping frame, a flipping component, and a conveyor belt. The conveyor belt is mounted on the flipping frame, and several aluminum ingots are placed on the conveyor belt at fixed intervals. The two sides of the flipping component are hinged to the flipping frame, and the flipping component can rotate in the direction of the flipping frame. One end of the flipping component is provided with a bending section. The aluminum ingots move through the conveyor belt, and one end of the aluminum ingot is connected to the bending section.

[0006] Preferably, the flipping component includes several flip plates and a connecting shaft, wherein the connecting shaft is connected between the flip plates.

[0007] Preferably, the bending section is located at one end of the flap.

[0008] Preferably, the tilting frame is detachably provided with several supports, and the tilting component is rotatably disposed between the supports.

[0009] Preferably, the flipping component further includes a rotating shaft, which is disposed at one end of the flipping component and is rotatably connected to the support.

[0010] Preferably, the device also includes a drive component, wherein a protrusion is provided at the upper end of the flipping frame, one end of the drive component is connected to the protrusion, and the other end is connected to the flipping component.

[0011] Preferably, a collar is provided on the connecting shaft, and one end of the driving component is connected to the collar.

[0012] Preferably, the collar and the connecting shaft are rotatably connected.

[0013] This utility model has the following advantages and beneficial effects:

[0014] In this invention, the lower part of the aluminum ingot is suspended. When the aluminum ingot is transported to the bending section of the flipping component, the flipping component moves in a clockwise direction, causing the aluminum ingot to be flipped from the middle. The aluminum ingot will not get stuck during the flipping process, and the entire flipping process is smooth and efficient. At the same time, the drive component is connected in a detachable manner, which greatly reduces the installation and disassembly time of the entire device and allows for timely replacement in case of damage, thus increasing the service life of the flipping device. Attached Figure Description

[0015] Figure 1 The front view of an aluminum ingot flipping device provided by this utility model.

[0016] Figure 2 Left view of an aluminum ingot flipping device provided by this utility model.

[0017] Reference numerals: 1-Tilting frame, 11-Protrusion, 2-Drive component, 21-Cylinder support, 22-Loop, 3-Tilting component, 31-Flip plate, 32-Connecting shaft, 33-Bending section, 4-Rotating shaft, 5-Support, 6-Aluminum ingot, 7-Conveyor belt. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.

[0019] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0020] Example

[0021] like Figures 1-2As shown, an aluminum ingot flipping device includes a drive unit 2, a flipping frame 1, a flipping component 3, and a conveyor belt 7. The conveyor belt 7 is disposed on the flipping frame 1, which is hollow. The conveyor belt 7 passes through the interior of the flipping frame 1, and at least two conveyor belts 7 are provided, with a gap between the two conveyor belts 7. Several aluminum ingots 6 are placed on the conveyor belts 7 at a fixed interval, and the left and right sides of the aluminum ingots 6 are supported on the two conveyor belts 7 respectively. The lower middle part of the aluminum ingots 6 is suspended in the air. The conveyor belts 7 move synchronously, so that the aluminum ingots 6 are smoothly conveyed out of the flipping frame 1.

[0022] like Figures 1-2 As shown, the flipping component 3 includes a rotating shaft 4, several flip plates 31, and a connecting shaft 32. One end of the flipping component 3 is provided with a bent section 33. The connecting shaft 32 is connected between the flip plates 31. The connection between the flip plates 31 and the connecting shaft 32 is in the shape of an "I". The flip plates 31 are arc-shaped. Since the side of the aluminum ingot 6 is arc-shaped, the arc-shaped design of the flip plates 31 allows the bent section 33 to have sufficient contact surface with the side of the aluminum ingot 6, making the aluminum ingot 6 more stable during the flipping process.

[0023] like Figures 1-2 As shown, the two sides of the flipping component 3 are hinged to the flipping frame 1, and the flipping component 3 can rotate in the direction of the flipping frame 1. Several supports 5 are detachably provided on the flipping frame 1. The supports 5 are bolted to the flipping frame 1, and holes are provided through the supports 5. When the supports 5 are connected to the flipping frame 1, the supports 5 are arranged parallel to each other. The flipping component 3 is rotatably arranged between the supports 5. The rotating shaft 4 is located at one end of the flipping component 3 and at the end without the bent section 33. The rotating shaft 4 is inserted into the hole of the support 5 and rotatably connected to the support 5. The flipping component 3 can rotate around the rotating shaft 4 as an axis. The support 5 is the main supporting structure of the flipping component 3. During the flipping of the aluminum ingot 6, the rotating shaft 4 rotates continuously inside the support 5. Under the constant friction of the rotating shaft 4, the structure of the support 5 is very easy to be damaged. The flipping frame 1 is provided with bolt holes, and the support 5 is also provided with bolt holes. When connecting the support 5 and the flipping frame 1, simply align the bolt holes and screw in the bolts. The support 5 is designed to be detachable, which is more convenient in the early stage of the construction of the flipping device. At the same time, during routine maintenance, if the support 5 is found to be damaged, the machine can be stopped and the support 5 can be removed and replaced, reducing maintenance time.

[0024] like Figures 1-2As shown, a protrusion 11 is provided on the upper end of the tilting frame 1. The driving component 2 is a cylinder, or other telescopic device, for the purpose of driving the tilting component 3 to move. A cylinder support 21 is provided on the protrusion 11. One end of the driving component 2 is connected to the cylinder support 21, and the other end is connected to the tilting component 3. A collar 22 is provided on the connecting shaft 32. One end of the driving component 2 is connected to the collar 22. The collar 22 and the connecting shaft 32 are rotatably connected. The shaft end of the driving component 2 is connected to the collar 22. The collar 22 is set on the connecting shaft 32 and only on the connecting shaft. Rotating on 32 will not cause lateral movement on the connecting shaft 32. The connection method can be to set an annular groove with the same length as the collar 22 on the connecting rod, and the collar 22 is connected in the annular groove. When the shaft of the driving component 2 is in the extended state, the bent section 33 is located between the conveyor belts 7 and at the lower end of the aluminum ingot 6. When the shaft of the driving component 2 is in the retracted state, one end of the driving component 2 is hinged to the connecting shaft 32 to avoid the force direction of the driving component 2 being inconsistent with the extension direction during the extension and retraction process, so as to avoid rigid collision between the flipping component 3 and the driving component 2.

[0025] First, connect one end of the support 5 to the tilting frame 1 with bolts. Then, insert the rotating shaft 4 through the support 5. Connect the other end of the support 5 to the tilting frame 1, and insert the other end of the rotating shaft 4 through the support 5. Next, rotatably connect one end of the drive component 2 to the cylinder support 21. Connect the shaft end of the drive component 2 to the collar 22. Place several aluminum ingots 6 on the conveyor belt 7 and drive the shaft of the drive component 2 to extend, so that the bent section 33 of the tilting component 3 is placed between the conveyor belts 7. The operation of the conveyor belt 7 causes the aluminum ingots 6 to face the tilting component 3. As the aluminum ingot 6 moves to the bending section 33, the drive unit 2 retracts its shaft, and the flipping unit 3 moves clockwise around the rotating shaft 4. The bending section 33 flips the aluminum ingot 6, causing it to be flipped from the middle. The aluminum ingot 6 will not get stuck during the flipping process, and the entire flipping process is smooth and efficient. After the flipping is completed, the bending section 33 and the aluminum ingot 6 separate, and the flipped aluminum ingot 6 moves along the conveyor belt 7. The shaft of the drive unit 2 extends, causing the flipping unit 3 to reset and perform the flipping operation on the next aluminum ingot 6.

[0026] This is merely a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention can have various modifications and variations. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A device for flipping aluminum ingots, characterized in that, The device includes a tilting frame, a tilting component, and a conveyor belt. The conveyor belt is mounted on the tilting frame, and several aluminum ingots are placed on the conveyor belt at fixed intervals. The two sides of the tilting component are hinged to the tilting frame, and the tilting component can rotate in the direction of the tilting frame. One end of the tilting component is provided with a bending section. The aluminum ingots move through the conveyor belt, and one end of the aluminum ingot is connected to the bending section.

2. The aluminum ingot turning device according to claim 1, characterized in that: The flipping component includes several flip plates and a connecting shaft, with the connecting shaft connecting the flip plates.

3. The aluminum ingot turning device according to claim 2, characterized in that: The bending section is located at one end of the flap.

4. The aluminum ingot turning device according to claim 1, characterized in that: The tilting frame is detachably provided with several supports, and the tilting component is rotatably disposed between the supports.

5. The aluminum ingot turning device according to claim 3, characterized in that: The flipping component also includes a rotating shaft, which is disposed at one end of the flipping component and is rotatably connected to the support.

6. The aluminum ingot turning device according to claim 5, characterized in that: It also includes a driving component. The upper end of the flipping frame is provided with a protrusion. One end of the driving component is connected to the protrusion, and the other end is connected to the flipping component.

7. The aluminum ingot turning device according to claim 6, characterized in that: A collar is provided on the connecting shaft, and one end of the driving component is connected to the collar.

8. The aluminum ingot turning device according to claim 7, characterized in that: The collar and the connecting shaft are rotatably connected.