Automatic winding and slitting integrated machine for rubber and plastic insulation materials

Abstract

This utility model discloses an automatic winding and slitting machine for rubber and plastic insulation materials, including a winding mechanism and a cutting mechanism assembled on the rear side of the winding mechanism. The winding mechanism includes a winding slide rail, and winding frames are slidably installed on both sides of the top of the winding slide rail. A limiting plate is rotatably installed on the upper part of the inside of each winding frame, and a winding roller is fixedly installed on the inner side of each limiting plate. This utility model relates to the field of rubber and plastic insulation material production technology. This automatic winding and slitting machine for rubber and plastic insulation materials, through the cooperation between the winding roller and the cutting roller, can perform winding operations after the insulation material is produced, and cut the insulation material after winding, increasing the integration of winding and slitting. Through the cooperation of the push rod and the push plate, the insulation material after winding and slitting can be automatically pushed out, improving the convenience of insulation material discharge.

Description

Technical Field

[0001] This utility model relates to the field of rubber and plastic insulation material production technology, specifically to an automatic winding and slitting machine for rubber and plastic insulation materials. Background Technology

[0002] Rubber and plastic insulation material is a high-molecular elastomer insulation material made from synthetic rubber (such as nitrile rubber, chloroprene rubber, etc.) and polyvinyl chloride (PVC) as the main raw materials through a special foaming process. Due to its excellent thermal insulation performance, flexibility and weather resistance, it is widely used in construction, industry, transportation and other fields. After the production of rubber and plastic insulation material is completed, it needs to be rolled up and cut.

[0003] The "Rolling Device for Building Insulation Roll Material Production" disclosed in publication number "CN209097839U" includes a base, a motor, and a support column. The support column is installed at the top of the base, and motors are installed on both sides of the support column. A winding plate is installed at the output end of the motor. An mounting plate is installed at the top of the support column, and auxiliary mechanisms are installed on both sides of the top of the mounting plate. A power socket is provided on the surface of the base, and casters are installed on both sides of the bottom of the base.

[0004] Traditional devices have a relatively simple overall structure and can only perform a single winding operation on insulation materials. When the wound insulation materials need to be cut, they also need to be processed separately, which increases the production process and affects the production efficiency of insulation materials. To address this issue, we have designed an automatic winding and cutting machine for rubber and plastic insulation materials. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an automatic winding and slitting machine for rubber and plastic insulation materials. This solves the problem that the machine can only perform a single winding operation on insulation materials, and that separate processing is required when the wound insulation materials need to be slitted, which increases the production process and affects the efficiency of insulation material production.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: an automatic winding and slitting machine for rubber and plastic insulation materials, comprising a winding mechanism and a cutting mechanism assembled on the rear side of the winding mechanism;

[0007] The winding mechanism includes a winding slide rail, on both sides of the top of the winding slide rail are slidably mounted winding frames, and on the upper part of the inside of the winding frames are rotatably mounted limit plates, and on the inner side of the limit plates are fixedly mounted winding rollers.

[0008] The cutting mechanism includes a cutting slide rail, a cutting frame is movably mounted on the top of the cutting slide rail, and a cutting wheel is rotatably mounted on the top of the cutting frame;

[0009] The limiting plate is equipped with a pusher plate inside each of the limiting plates. A docking sleeve is fixedly installed on the outside of the pusher plate. Pusher rods are fixedly installed on the outside and top of the winding frame. A docking protrusion that mates with the docking sleeve is fixedly installed on the output end of each pusher rod.

[0010] Preferably, an installation rod is fixedly installed inside the take-up roller, and multiple sets of electric push rods are fixedly installed at equal intervals outside the installation rod. The output end of each electric push rod is fixedly installed with a support protrusion that penetrates the take-up roller.

[0011] Preferably, a winding motor is fixedly installed on the top of the outer side of the winding frame, and the output end of the winding motor passes through the winding frame and is fixedly connected to the winding roller.

[0012] Preferably, telescopic slide rods are fixedly installed on both sides of the bottom of the supporting convex plate, and the bottom of the telescopic slide rods is slidably installed inside the mounting rod.

[0013] Preferably, a cutting motor whose output end is connected to the cutting wheel is fixedly installed on the top of one side of the cutting frame.

[0014] Preferably, fixing plates are fixedly installed on both sides of the winding slide rail and the back of the cutting slide rail, and rubber pads are fixedly installed at the bottom of both the winding slide rail and the cutting slide rail.

[0015] This utility model provides an automatic winding and slitting machine for rubber and plastic insulation materials. Compared with the prior art, it has the following advantages:

[0016] (1) The automatic winding and slitting machine for rubber and plastic insulation materials can perform winding operations after the insulation material is produced by the cooperation between the winding roller and the cutting roller, and can also cut the insulation material after winding, which increases the integrity of winding and slitting the insulation material and improves the processing efficiency.

[0017] (2) By combining the push rod and the push plate, the insulation material after winding and slitting can be automatically pushed out, which increases the functionality of the integrated machine and improves the convenience of discharging the insulation material after winding and slitting. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0019] Figure 2 This is a schematic diagram of the winding slide rail structure of this utility model.

[0020] Figure 3 This is a schematic diagram of the cutting slide rail structure of this utility model.

[0021] Figure 4 This is a schematic diagram of the pusher plate working structure of this utility model.

[0022] Figure 5 This is a schematic diagram of the internal structure of the take-up roller of this utility model.

[0023] Figure 6 This is a schematic diagram of the mounting rod structure of this utility model.

[0024] In the diagram: 1. Winding mechanism; 101. Winding slide rail; 102. Winding frame; 103. Winding motor; 104. Limiting plate; 105. Winding roller; 106. Supporting convex plate; 107. Mounting rod; 108. Electric push rod; 109. Telescopic slide rod; 2. Cutting mechanism; 201. Cutting slide rail; 202. Cutting frame; 203. Cutting motor; 204. Cutting wheel; 3. Push rod; 301. Push plate; 302. Connecting sleeve; 303. Connecting convex plate; 4. Fixing plate; 401. Rubber pad. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0026] Example 1

[0027] Please see Figures 1-6 As shown, this embodiment proposes an automatic winding and slitting machine for rubber and plastic insulation materials, including a winding mechanism 1 and a cutting mechanism 2 assembled on the rear side of the winding mechanism 1. The winding mechanism 1 includes a winding slide rail 101, and winding frames 102 are slidably installed on both sides of the top of the winding slide rail 101. A limiting plate 104 is rotatably installed on the upper part of the inside of the winding frame 102, and a winding roller 105 is fixedly installed on the inner side of the limiting plate 104. The cutting mechanism 2 includes a cutting slide rail 201, and a cutting frame 202 is movably installed on the top of the cutting slide rail 201. A cutting wheel 204 is rotatably installed on the top of the cutting frame 202.

[0028] In use, the winding slide rail 101 retracts the two sets of winding frames 102 inward, and the winding rollers 105 inside the two sets of winding frames 102 can perform winding operations on the rubber and plastic insulation material. The limiting plate 104 can limit the outside of the two sets of winding rollers 105 when winding the insulation material, ensuring the stability of the winding rollers 105 when winding the insulation material. After the winding rollers 105 have finished winding the insulation material, the cutting slide rail 201 moves the cutting frame 202 and the cutting wheel 204 forward. When the cutting wheel 204 moves forward and rotates, it can cut the insulation material outside the winding rollers 105, thereby realizing the integrated processing function of winding and cutting insulation material, increasing the functionality of the integrated machine and improving the efficiency of insulation material production and processing.

[0029] Example 2

[0030] Based on Example 1, such as Figure 2 , Figure 4 and Figure 5 As shown, a pusher plate 301 is movably installed inside the limiting plate 104. A docking sleeve 302 is fixedly installed on the outside of the pusher plate 301. A pusher rod 3 is fixedly installed on the outside and top of the winding frame 102. A docking protrusion 3 that works with the docking sleeve 302 is fixedly installed at the output end of the pusher rod 3.

[0031] In use, the winding slide rail 101 synchronously expands the two sets of winding frames 102 and winding rollers 105. The pusher rod 3 can extend to insert the docking convex plate 303 into the docking sleeve 302. Through the continuous extension of the pusher rod 3 and the cooperation of the docking convex plate 303 and the docking sleeve 302, the pusher plate 301 can be pushed. Through the pusher rod 3 and the pusher plate 301, the insulation material after winding and slitting outside the winding roller 105 can be pushed out, thereby realizing the automatic discharge of insulation material after winding and slitting. This increases the functionality of the integrated machine, reduces the burden of manual material discharge by the staff, and improves the efficiency of the integrated machine during operation.

[0032] like Figure 5 and Figure 6 As shown, an installation rod 107 is fixedly installed inside the take-up roller 105, and multiple sets of electric push rods 108 are fixedly installed at equal intervals outside the installation rod 107. The output ends of the electric push rods 108 are all fixedly installed with a support protrusion 106 that passes through the take-up roller 105.

[0033] In use, the support plate 106 extends outside the winding roller 105. The support plate 106 increases the friction on the outside of the winding roller 105, improving the stability of the winding roller 105 when winding the insulation material. The extension and retraction of the electric push rod 108 can simultaneously extend and retract the support plate 106. The retraction of the support plate 106 can reduce the tension on the internal support of the insulation material, thereby facilitating the push rod 3 and the push plate 301 to push and discharge the insulation material after winding.

[0034] like Figure 2 , Figure 4 and Figure 5 As shown, a winding motor 103 is fixedly installed on the top of the outer side of the winding frame 102. The output end of the winding motor 103 passes through the winding frame 102 and is fixedly connected to the winding roller 105.

[0035] In use, the output end of the winding motor 103 is connected to the winding roller 105. The winding motor 103 can drive the winding roller 105 to rotate, and the rotation of the winding roller 105 facilitates the winding of the insulation material.

[0036] like Figure 5 and Figure 6 As shown, telescopic slide rods 109 are fixedly installed on both sides of the bottom of the support plate 106, and the bottom of the telescopic slide rods 109 are slidably installed inside the mounting rod 107.

[0037] In use, the bottom of the telescopic slide rod 109 is slidably installed inside the mounting rod 107. The telescopic slide rod 109 improves the stability of the support plate 106 when it extends and retracts, ensuring the stability of the support plate 106 during operation.

[0038] like Figure 3 As shown, a cutting motor 203 whose output end is connected to the cutting wheel 204 is fixedly installed on the top of one side of the cutting frame 202.

[0039] In use, the output end of the cutting motor 203 is fixedly connected to the cutting wheel 204, so that the cutting motor 203 can drive the cutting wheel 204 to rotate, and the rotation of the cutting wheel 204 can perform slitting operations on the insulation material after it has been rolled up.

[0040] like Figure 2 and Figure 4 As shown, fixing plates 4 are fixedly installed on both sides of the winding slide rail 101 and the back of the cutting slide rail 201, and rubber pads 401 are fixedly installed on the bottom of both the winding slide rail 101 and the cutting slide rail 201.

[0041] In use, the fixing plate 4 can be used to install and fix the winding slide rail 101 and the cutting slide rail 201 during operation, ensuring the stability of the winding slide rail 101 and the cutting slide rail 201 during operation. The rubber pad 401 can provide flexible support for the bottom of the winding slide rail 101 and the cutting slide rail 201, and the rubber pad 401 can block and buffer external vibrations during the installation of the integrated machine.

[0042] Working principle: The winding motor 103 drives the winding roller 105 to rotate, which can perform winding operations on the produced rubber and plastic insulation material. The cutting slide rail 201 moves the cutting frame 202 forward, and the cutting motor 203 drives the cutting wheel 204 to rotate, which can cut the insulation material after winding. This realizes the integrated function of winding and cutting insulation material. After the cutting wheel 204 cuts the insulation material, the winding slide rail 101 expands the two sets of winding frames 102 and winding roller 105. Through expansion, the cut insulation material can be separated. The pusher rod 3 can push the pusher plate 301 by extension. The moving pusher plate 301 can push the insulation material outside the winding roller 105 to discharge, thus realizing the function of automatic material discharge.

[0043] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. An automatic winding and slitting machine for rubber and plastic insulation materials, characterized in that: It includes a winding mechanism and a cutting mechanism mounted on the rear side of the winding mechanism; The winding mechanism includes a winding slide rail, on both sides of the top of the winding slide rail are slidably mounted winding frames, and on the upper part of the inside of the winding frames are rotatably mounted limit plates, and on the inner side of the limit plates are fixedly mounted winding rollers. The cutting mechanism includes a cutting slide rail, a cutting frame is movably mounted on the top of the cutting slide rail, and a cutting wheel is rotatably mounted on the top of the cutting frame; The limiting plate is equipped with a pusher plate inside each of the limiting plates. A docking sleeve is fixedly installed on the outside of the pusher plate. Pusher rods are fixedly installed on the outside and top of the winding frame. A docking protrusion that mates with the docking sleeve is fixedly installed on the output end of each pusher rod.

2. The automatic winding and slitting integrated machine for rubber and plastic thermal insulation materials according to claim 1, characterized in that: An installation rod is fixedly installed inside the take-up roller, and multiple sets of electric push rods are fixedly installed at equal intervals on the outside of the installation rod. The output end of each electric push rod is fixedly installed with a support protrusion that penetrates the take-up roller.

3. The automatic winding and slitting integrated machine for rubber and plastic thermal insulation materials according to claim 1, characterized in that: Each of the top outer sides of the winding frame is fixedly equipped with a winding motor, and the output end of each winding motor passes through the winding frame and is fixedly connected to the winding roller.

4. The automatic winding and slitting integrated machine for rubber and plastic insulation materials according to claim 2, characterized in that: Telescopic sliding rods are fixedly installed on both sides of the bottom of the supporting convex plate, and the bottom of the telescopic sliding rods is slidably installed inside the mounting rod.

5. The automatic winding and slitting integrated machine for rubber and plastic insulation materials according to claim 1, characterized in that: A cutting motor whose output end is connected to the cutting wheel is fixedly installed on the top of one side of the cutting frame.

6. The automatic winding and slitting integrated machine for rubber and plastic thermal insulation material according to claim 1, characterized in that: Fixing plates are fixedly installed on both sides of the winding slide rail and the back of the cutting slide rail, and rubber pads are fixedly installed at the bottom of both the winding slide rail and the cutting slide rail.

Images