Tension device for copper wire processing

By designing a tension device for copper wire processing, and utilizing a combination of guide wheel and drive components, the tension of the copper wire is automatically adjusted, solving the problem of increased workload caused by manual adjustment in existing technologies and improving processing efficiency.

CN224279366UActive Publication Date: 2026-05-26FOSHAN NANHAI INNOVATE FA HARDWARE CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FOSHAN NANHAI INNOVATE FA HARDWARE CO LTD
Filing Date
2025-03-27
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

In the current copper wire processing process, tension adjustment requires manual operation, which increases the workload and labor intensity of the workers.

Method used

A tensioning device for copper wire processing was designed. By combining the guide wheel and the drive component, the spacing between the guide wheels can be automatically adjusted, reducing manual intervention.

Benefits of technology

It enables automated adjustment of copper wire tension, reducing the workload of workers and improving processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of copper wire processing equipment, and discloses a tension device for copper wire processing, which comprises a support frame, a strip-shaped groove is arranged on the support frame along the vertical direction, a first wire guide wheel is rotatably arranged on one side of the support frame, and a second wire guide wheel is rotatably arranged on the other side of the support frame. The support frame is slidably connected with a wire guide wheel II parallel to the wire guide wheel I along the vertical direction, and the support frame is provided with a driving assembly for driving the wire guide wheel II to move vertically. The distance between the wire guide wheel I and the wire guide wheel II is automatically adjusted without the participation of workers; and the workload of workers is reduced.
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Description

Technical Field

[0001] This utility model relates to the technical field of copper wire processing equipment, specifically a tension device for copper wire processing. Background Technology

[0002] Copper wire is an irreplaceable and essential raw material for economic development, and it is widely used in various fields such as military industry, power, electronics, communications, construction, light industry, machinery manufacturing, and transportation. Typically, when processing copper wire in a factory, tension treatment is required.

[0003] However, in the existing technology, the tension device needs to be manually adjusted by the staff to change the tension of the copper wire, which increases the workload of the staff and is time-consuming and labor-intensive. This needs to be further improved.

[0004] Therefore, based on the above-mentioned technical problems, it is necessary for those skilled in the art to develop a tension device for copper wire processing. Utility Model Content

[0005] The purpose of this invention is to provide a tensioning device for copper wire processing to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A tension device for copper wire processing includes a support frame with a vertically oriented groove. A first guide wheel is rotatably mounted on one side of the support frame, and a second guide wheel parallel to the first guide wheel is slidably connected to the support frame in the vertical direction. A drive assembly for driving the second guide wheel to move vertically is provided on the support frame.

[0008] As a preferred technical solution, the drive assembly includes a rotating shaft, which is mounted on the support frame. A sprocket is mounted on the rotating shaft. A motor is mounted on the top surface of the support frame. A second sprocket, which is connected in series with the first sprocket via a chain, is mounted on the output shaft of the first motor.

[0009] As a preferred technical solution, a guide rod is vertically installed on the support frame, and a guide sleeve is slidably connected to the guide rod along the vertical direction. The guide sleeve is fixed to the chain.

[0010] As a preferred technical solution, two guide rods are symmetrically installed on the support frame, and a movable block is slidably connected to the two guide rods. The guide wheel is rotatably connected to the movable block, the movable block is fixed to the chain, and the movable block is rotatably connected to the guide wheel.

[0011] As a preferred technical solution, springs are provided on both guide rods.

[0012] As a preferred technical solution, connecting columns are horizontally installed on both sides of the support frame, and a rotating shaft is rotatably installed on each of the two connecting columns, and a guide wheel is installed on each of the two rotating shafts.

[0013] As a preferred technical solution, the first guide wheel, the second guide wheel, and the two third guide wheels are provided with multiple through holes.

[0014] As a preferred technical solution, threaded holes are provided at the four corners of the bottom surface of the support frame, and bolts are threaded into the four threaded holes.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] (1) This utility model is a tension device for copper wire processing, which is provided with a first guide wheel and a second guide wheel. The distance between the first guide wheel and the second guide wheel can be changed according to the actual situation to change the tension on the copper wire.

[0017] (2) This utility model is a tension device for copper wire processing. The driving component is set, the moving block is fixed to the second guide wheel, and the moving block drives the second guide wheel to move vertically in an automated manner without the need for staff participation. This realizes the automatic adjustment of the distance between the first guide wheel and the second guide wheel, reducing the workload of the staff. Attached Figure Description

[0018] Figure 1 This is a front view of a tension device used in copper wire processing.

[0019] Figure 2 This is a rear view of a tension device used in copper wire processing.

[0020] In the attached diagram, the following are the reference numerals: 1. Support frame; 2. Strip groove; 3. Guide wheel one; 4. Guide wheel two; 5. Shaft one; 6. Sprocket one; 8. Motor one; 9. Chain; 10. Sprocket two; 11. Guide rod one; 12. Guide sleeve; 13. Guide rod two; 14. Moving block; 15. Spring; 16. Connecting column; 17. Shaft two; 18. Guide wheel three; 19. Through hole; 20. Bolt. Detailed Implementation

[0021] The features and exemplary embodiments of various aspects of this utility model will now be described in detail. To make the objectives, technical solutions, and advantages of this utility model clearer, the following description, in conjunction with the accompanying drawings and specific embodiments, will provide a further detailed description. For those skilled in the art, this utility model can be implemented without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of this utility model by illustrating examples.

[0022] like Figure 1-2 As shown, this utility model provides a tension device for copper wire processing: it includes a support frame 1, a strip groove 2 is provided on one side of the support frame 1 in the vertical direction, a guide wheel 3 is rotatably arranged on the support frame 1, and a guide wheel 4 is slidably connected in the strip groove 2 in the vertical direction, with the guide wheel 3 and the guide wheel 4 being parallel to each other.

[0023] In this embodiment, connecting columns 16 are horizontally installed on both sides of the support frame 1. The two connecting columns 16 are symmetrically arranged, and a rotating shaft 17 is rotatably installed on each of the two connecting columns 16. A guide wheel 18 is installed on each of the two rotating shafts 17.

[0024] When tensioning of the copper wire is required, the copper wire enters from one of the guide wheels 3 18, then passes under the guide wheel 1 3, then passes over the guide wheel 2 4 located above, and finally moves from the other guide wheel 3 18. The two guide wheels 3 18, guide wheel 1 3, and guide wheel 2 4 apply tension to the copper wire. Moreover, depending on the actual situation, the distance between guide wheel 1 3 and guide wheel 2 4 is changed to change the tension on the copper wire.

[0025] In this embodiment, a drive assembly is provided on the support frame 1. The drive assembly automatically drives the guide wheel 4 to move vertically. The drive assembly includes a rotating shaft 5, which is mounted on the support frame 1. A sprocket 6 is mounted on the rotating shaft 5. A motor 8 is mounted on the top surface of the support frame 1. A sprocket 10, which is connected in series with the sprocket 6 via a chain 9, is mounted on the output shaft of the motor 8. When the motor 8 is started, the output shaft of the motor 8 drives the sprocket 10 to rotate, and the chain 9 rotates.

[0026] In this embodiment, two guide rods 13 are symmetrically installed on the support frame 1. The two guide rods 13 are located in the strip groove 2. Moving blocks 14 are slidably connected to the two guide rods 13. The guide wheel 4 is rotatably connected to the moving block 14. The moving block 14 is fixed to the chain 9. The moving block 14 drives the guide wheel 4 to move vertically along the two guide rods 13. The two guide rods 13 guide the vertical movement of the moving block 14. The moving block 14 is fixed to the guide wheel 4. The moving block 14 drives the guide wheel 4 to move vertically in an automated manner without the need for staff intervention. This achieves automated adjustment of the distance between the guide wheel 3 and the guide wheel 4, reducing the workload of staff.

[0027] Two springs 15 are installed vertically on the top surface of the movable block 14, and two guide rods 13 are inserted inside the two springs 15. The two springs 15 are symmetrically arranged. When the movable block 14 moves to the preset position, the top ends of the two springs 15 contact the top wall of the strip groove 2, and the two springs 15 play a buffering role.

[0028] In this embodiment, in order to guide the movement of the chain 9, a guide rod 11 is vertically installed on the support frame 1, and a guide sleeve 12 is slidably connected to the guide rod 11 in the vertical direction. The guide sleeve 12 is fixed to the chain 9.

[0029] In this embodiment, multiple through holes 19 are provided on the first guide wheel 3, the second guide wheel 4, and the two third guide wheels 18. The multiple through holes 19 are all arranged along the circumferential direction of the first guide wheel 3, and the multiple through holes 19 reduce the weight of the entire first guide wheel 3.

[0030] In this embodiment, threaded holes are provided at the four corners of the bottom surface of the support frame 1, and bolts 20 are threaded into the four threaded holes. The four bolts 20 fix the support frame 1 in a predetermined position.

[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

[0032] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0033] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0034] The embodiments described above are not exhaustive, nor do they limit the invention to specific implementations. Clearly, many modifications and variations can be made based on the above description. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the invention, enabling those skilled in the art to effectively utilize the invention and its modifications. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the invention should be included within the protection scope of the invention.

Claims

1. A tension device for copper wire processing, characterized in that, The support frame (1) includes a vertically oriented groove (2) on the support frame (1), a guide wheel (3) is rotatably mounted on one side of the support frame (1), a guide wheel (4) parallel to the guide wheel (3) is slidably connected on the support frame (1) in the vertical direction, and a drive assembly for driving the guide wheel (4) to move vertically is provided on the support frame (1).

2. The tension device for copper wire processing according to claim 1, characterized in that: The drive assembly includes a rotating shaft (5), which is mounted on the support frame (1). A sprocket (6) is mounted on the rotating shaft (5). A motor (8) is mounted on the top surface of the support frame (1). A sprocket (10) connected in series with the sprocket (6) via a chain (9) is mounted on the output shaft of the motor (8).

3. The tension device for copper wire processing according to claim 2, characterized in that: A guide rod (11) is vertically installed on the support frame (1), and a guide sleeve (12) is slidably connected to the guide rod (11) along the vertical direction. The guide sleeve (12) is fixed to the chain (9).

4. The tension device for copper wire processing according to claim 2, characterized in that: Two guide rods (13) are symmetrically installed on the support frame (1). A moving block (14) is slidably connected to the two guide rods (13). The guide wheel (4) is rotatably connected to the moving block (14). The moving block (14) is fixed to the chain (9). The moving block (14) is rotatably connected to the guide wheel (4).

5. A tension device for copper wire processing according to claim 4, characterized in that: Springs (15) are provided on both of the guide rods (13).

6. The tension device for copper wire processing according to claim 1, characterized in that: The support frame (1) has horizontally installed connecting columns (16) on both sides, and two rotating shafts (17) are rotatably installed on the two connecting columns (16), and two guide wheels (18) are installed on the two rotating shafts (17).

7. A tension device for copper wire processing according to claim 6, characterized in that: Multiple through holes (19) are provided on the first guide wheel (3), the second guide wheel (4) and the two third guide wheels (18).

8. A tension device for copper wire processing according to claim 1, characterized in that: The support frame (1) has threaded holes at the four corners of its bottom surface, and bolts (20) are threaded into each of the four threaded holes.