A baffle plate with foam suppression function for an electrolytic cell
By designing a baffle plate with stirring, crushing, and vibration functions, the problem of poor foam suppression was solved, and the stability of the liquid level in the electrolytic cell and the reliability of the equipment were improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHENGDU KUNYOU EQUIP INSTALLATION ENG CO LTD
- Filing Date
- 2025-05-14
- Publication Date
- 2026-05-26
AI Technical Summary
The existing baffles cannot effectively suppress foam, leading to foam overflow and affecting the normal use of the electrolytic cell.
A baffle plate with stirring, crushing and vibration functions was designed. Through the synergistic action of the stirring motor, rotating disk, crushing rod, vibration motor and spikes, combined with the lifting structure of the moving plate and threaded rod, the position of the crushing components can be flexibly adjusted. With the help of corrosion-resistant layer and sealing structure, the foam can be effectively suppressed.
It improves foam suppression efficiency, maintains stable liquid level in the electrolytic cell, reduces foam overflow, extends equipment service life, and enhances the operational reliability and stability of the equipment.
Smart Images

Figure CN224280481U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrolytic cell technology, specifically to a liquid baffle plate for electrolytic cells with foam suppression function. Background Technology
[0002] An electrolytic cell consists of a cell body, an anode, and a cathode. Most electrolytic cells use a diaphragm to separate the anode and cathode chambers. Based on the electrolyte, they are classified into three types: aqueous solution electrolytic cells, molten salt electrolytic cells, and non-aqueous solution electrolytic cells. When direct current passes through the electrolytic cell, an oxidation reaction occurs at the anode-solution interface, and a reduction reaction occurs at the cathode-solution interface, to produce the desired product. Optimizing the electrolytic cell structure and rationally selecting electrode and diaphragm materials are key to improving current efficiency, reducing cell voltage, and saving energy.
[0003] However, existing baffles do not have the function of suppressing foam in actual use. This causes foam to overflow, affecting the normal use of the equipment. To address this, we propose a baffle for electrolytic cells with foam suppression function. Utility Model Content
[0004] The purpose of this invention is to provide a liquid baffle plate for an electrolytic cell with foam suppression function, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a liquid baffle plate with foam suppression function for an electrolytic cell, comprising a liquid baffle plate body, vertical plates fixedly connected to all four sides of the top of the liquid baffle plate body, a drive motor fixedly installed on the outer side of the vertical plates by bolts, a threaded rod fixedly connected to the output end of the drive motor, a movable plate threadedly connected to the surface of the threaded rod, a stirring motor fixedly installed at the middle of the top of the movable plate by bolts, a rotating disk fixedly connected to the output end of the stirring motor, a crushing rod fixedly connected to the surface of the rotating disk, a vibration motor fixedly installed on one side of the top of the movable plate by bolts, a vibration rod fixedly connected to the output end of the vibration motor, a crushing block fixedly connected to the surface of the vibration rod, and spikes fixedly connected to the surface of the crushing block.
[0006] Preferably, a fixing plate is fixedly connected to the top of the vertical plate, a fixing rod is fixedly connected to the top of the fixing plate, a protective plate is fixedly connected to the inner side of the fixing rod, and a battery box is fixedly connected to the inner side of the protective plate by bolts.
[0007] Preferably, a second through hole is provided at the middle of the body of the liquid baffle, and a first through hole is provided on the left side of the body of the liquid baffle.
[0008] Preferably, a sliding rod is fixedly connected to the inner side of the vertical plate, and the surface of the sliding rod is slidably connected to the inner cavity of the movable plate.
[0009] Preferably, a sliding rod is fixedly connected to the inner side of the vertical plate, and the surface of the sliding rod is slidably connected to the inner cavity of the movable plate.
[0010] Preferably, the battery box has a battery fixedly connected to its inner cavity by bolts, and a charging port is provided on one side of the battery box.
[0011] Preferably, the bottom of the liquid baffle body is provided with a corrosion-resistant layer, and the corrosion-resistant layer is made of polyurethane waterproof coating.
[0012] Preferably, a PLC controller is fixedly mounted on the top of the battery box by bolts, and the output terminal of the PLC controller is unidirectionally electrically connected to the input terminals of the drive motor, stirring motor and vibration motor.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. This utility model utilizes the synergistic action of a stirring motor, rotating disc, crushing rod, vibrating motor, vibrating rod, crushing blocks, and spikes to treat foam from multiple aspects, including stirring, crushing, and vibrating puncture. Compared with traditional baffles, it improves foam suppression efficiency, effectively maintains stable liquid levels in the electrolytic cell, and reduces the adverse effects of foam overflow. The lifting structure composed of a drive motor, threaded rod, and moving plate can flexibly adjust the position of the crushing components according to the height and distribution of foam in the electrolytic cell, ensuring good foam suppression effects under different working conditions.
[0015] 2. This utility model ensures the sealing between the baffle plate and the electrolytic cell through the sealing plate and positioning bolts, preventing electrolyte leakage; the bottom polyurethane waterproof coating layer and corrosion-resistant layer effectively resist the corrosion of the electrolyte and extend the service life of the baffle plate; the setting of the battery and PLC controller enables the device to have independent working ability and can intelligently control the motor operation according to actual needs, improving the reliability and stability of equipment operation. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the drive motor structure of this utility model;
[0018] Figure 3 This is a schematic diagram of the battery structure of this utility model.
[0019] In the diagram: 1. Baffle plate body; 2. Vertical plate; 3. Fixing plate; 4. Fixing rod; 5. Protective plate; 6. PLC controller; 7. Charging port; 8. Battery box; 9. Threaded rod; 10. First through hole; 11. Second through hole; 12. Battery; 13. Vibration motor; 14. Positioning bolt; 15. Sealing plate; 16. Crushing rod; 17. Rotating disk; 18. Moving plate; 19. Sliding rod; 20. Stirring motor; 21. Drive motor; 22. Spike; 23. Crushed piece; 24. Vibration rod. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] The components of this application, including 1. baffle plate body; 2. vertical plate; 3. fixing plate; 4. fixing rod; 5. protective plate; 6. PLC controller; 7. charging port; 8. battery box; 9. threaded rod; 10. first through hole; 11. second through hole; 12. storage battery; 13. vibration motor; 14. positioning bolt; 15. sealing plate; 16. breaking rod; 17. rotating disk; 18. moving plate; 19. sliding rod; 20. stirring motor; 21. transmission motor; 22. spike; 23. breaking block; and 24. the vibration rod, are all general standard parts or parts known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods.
[0022] Example 1:
[0023] Please see Figures 1-3 The following technical solution is provided, specifically disclosing: a liquid baffle with foam suppression function for an electrolytic cell, including a liquid baffle body 1, vertical plates 2 are fixedly connected to the top four sides of the liquid baffle body 1, a drive motor 21 is fixedly installed on the outer side of the vertical plates 2 by bolts, a threaded rod 9 is fixedly connected to the output end of the drive motor 21, a movable plate 18 is threadedly connected to the surface of the threaded rod 9, a stirring motor 20 is fixedly installed to the middle of the top of the movable plate 18 by bolts, a rotating disk 17 is fixedly connected to the output end of the stirring motor 20, a crushing rod 16 is fixedly connected to the surface of the rotating disk 17, a vibration motor 13 is fixedly installed to one side of the top of the movable plate 18 by bolts, a vibration rod 24 is fixedly connected to the output end of the vibration motor 13, a crushing block 23 is fixedly connected to the surface of the vibration rod 24, and a spike 22 is fixedly connected to the surface of the crushing block 23.
[0024] In practical use, the foam is treated from multiple aspects such as stirring and crushing, and vibration and puncture, through the coordinated action of stirring motor 20, rotating disk 17, crushing rod 16, vibration motor 13, vibration rod 24, crushing block 23, and spike 22. Compared with traditional baffles, it improves foam suppression efficiency, effectively maintains the stability of liquid level in the electrolytic cell, and reduces the adverse effects of foam overflow. The lifting structure composed of drive motor 21, threaded rod 9, and moving plate 18 can flexibly adjust the position of the crushing components according to the height and distribution of foam in the electrolytic cell, ensuring good foam suppression effect under different working conditions.
[0025] Example 2:
[0026] Please see Figure 1 and Figure 2 The following technical solution is provided, specifically: a fixing plate 3 is fixedly connected to the top of the vertical plate 2, a fixing rod 4 is fixedly connected to the top of the fixing plate 3, a protective plate 5 is fixedly connected to the inner side of the fixing rod 4, a battery box 8 is fixedly connected to the inner side of the protective plate 5 by bolts, a second through hole 11 is opened at the middle of the liquid baffle body 1, a first through hole 10 is opened on the left side of the liquid baffle body 1, a sliding rod 19 is fixedly connected to the inner side of the vertical plate 2, the surface of the sliding rod 19 is slidably connected to the inner cavity of the moving plate 18, and the inner side of the vertical plate 2... A slide rod 19 is fixedly connected, and the surface of the slide rod 19 is slidably connected to the inner cavity of the moving plate 18. A storage battery 12 is fixedly connected to the inner cavity of the battery box 8 by bolts. A charging port 7 is opened on one side of the battery box 8. A corrosion-resistant layer is provided at the bottom of the liquid baffle body 1. The corrosion-resistant layer is made of polyurethane waterproof coating. A PLC controller 6 is fixedly installed on the top of the battery box 8 by bolts. The output terminal of the PLC controller 6 is unidirectionally electrically connected to the input terminal of the drive motor 21, the stirring motor 20 and the vibration motor 13.
[0027] In actual use, the sealing plate 15 and positioning bolts 14 ensure the sealing between the baffle plate and the electrolytic cell, preventing electrolyte leakage; the bottom polyurethane waterproof coating layer effectively resists the corrosion of the electrolyte and extends the service life of the baffle plate; the setting of the battery 12 and PLC controller 6 enables the device to work independently and can intelligently control the motor operation according to actual needs, improving the reliability and stability of the equipment operation.
[0028] In operation: When foam is generated in the electrolytic cell, the PLC controller 6 starts the drive motor 21 according to the preset program or operator instructions. The drive motor 21 drives the threaded rod 9 to rotate, causing the moving plate 18 to move up and down along the slide rod 19 to achieve reciprocating motion. Subsequently, the PLC controller 6 starts the stirring motor 20, which drives the rotating disk 17 and the crushing rod 16 to rotate at high speed, initially crushing the foam through centrifugal force and mechanical collision. At the same time, the vibration motor 13 is started, causing the vibrating rod 24, crushing block 23, and spike 22 to vibrate at high frequency. The spike 22 punctures the foam, and the crushing block 23 further crushes it, achieving efficient suppression of foam. The left and right movement of the moving plate 18 can cover the foam in different positions of the crushing components, improving the crushing effect. The battery 12 continuously supplies power to each motor to ensure stable operation of the device, and the charging port 7 can replenish the battery 12 in a timely manner.
[0029] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0030] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.
[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.
Claims
1. A liquid baffle with a function of suppressing foam for an electrolytic cell, comprising a liquid baffle body (1), characterized in that: Vertical plates (2) are fixedly connected to the top of the baffle plate body (1) around its perimeter. A drive motor (21) is fixedly installed on the outer side of the vertical plate (2) by bolts. A threaded rod (9) is fixedly connected to the output end of the drive motor (21). A movable plate (18) is threadedly connected to the surface of the threaded rod (9). A stirring motor (20) is fixedly installed at the middle of the top of the movable plate (18) by bolts. A rotating disk (17) is fixedly connected to the output end of the stirring motor (20). A crushing rod (16) is fixedly connected to the surface of the rotating disk (17). A vibration motor (13) is fixedly installed on one side of the top of the movable plate (18) by bolts. A vibration rod (24) is fixedly connected to the output end of the vibration motor (13). A crushing block (23) is fixedly connected to the surface of the vibration rod (24). A spike (22) is fixedly connected to the surface of the crushing block (23).
2. A baffle plate with foam suppression function for an electrolytic cell according to claim 1, characterized in that: A fixing plate (3) is fixedly connected to the top of the vertical plate (2), a fixing rod (4) is fixedly connected to the top of the fixing plate (3), a protective plate (5) is fixedly connected to the inner side of the fixing rod (4), and a battery box (8) is fixedly connected to the inner side of the protective plate (5) by bolts.
3. A liquid baffle with foam suppression function for an electrolytic cell according to claim 1, characterized in that: The baffle plate body (1) has a second through hole (11) at the middle end and a first through hole (10) on the left side.
4. A baffle plate with foam suppression function for an electrolytic cell according to claim 1, characterized in that: A slide rod (19) is fixedly connected to the inner side of the vertical plate (2), and the surface of the slide rod (19) is slidably connected to the inner cavity of the movable plate (18).
5. A liquid baffle with foam suppression function for an electrolytic cell according to claim 1, characterized in that: The two sides of the baffle plate body (1) are fixedly connected to sealing plates (15), and the surface of the sealing plates (15) is threaded with positioning bolts (14).
6. A liquid baffle with foam suppression function for an electrolytic cell according to claim 2, characterized in that: The battery box (8) has a battery (12) fixedly connected to its inner cavity by bolts, and a charging port (7) is provided on one side of the battery box (8).
7. A liquid baffle with foam suppression function for an electrolytic cell according to claim 1, characterized in that: The bottom of the liquid baffle body (1) is provided with a corrosion-resistant layer, which is made of polyurethane waterproof coating.
8. A baffle plate with foam suppression function for an electrolytic cell according to claim 6, characterized in that: The top of the battery box (8) is fixedly mounted with a PLC controller (6) by bolts. The output terminal of the PLC controller (6) is unidirectionally electrically connected to the input terminals of the drive motor (21), the stirring motor (20) and the vibration motor (13).