A weft-knitted jacquard fabric weaving equipment

Abstract

This utility model relates to the field of weft-knitted jacquard fabric weaving technology, and discloses a weft-knitted jacquard fabric weaving equipment, including a frame, a weaving board fixedly connected to the top of the frame, a spraying mechanism on the top of the weaving board, a cleaning mechanism inside the frame, and a dripping groove inside the weaving board. A collection box is fixedly connected to the bottom of the frame, a water tank is located on the side wall of the frame, a water pump is fixedly connected to the top of the water tank, and a hose is fixedly connected to the output end of the water pump. In this utility model, water is added to the water tank and pumped into the water pipe, dispersing the water source to the spray nozzles and atomizing it to cool the fabric threads on the surface of the weaving board. This achieves the effect of cooling the fabric threads during the weaving process, solving the problem of weft shrinkage caused by mechanical heating during weaving, and improving the practicality and efficiency of the equipment.

Description

Technical Field

[0001] This utility model relates to the field of weft knitting jacquard fabric weaving technology, and in particular to a weft knitting jacquard fabric weaving equipment. Background Technology

[0002] Weft knitting jacquard weaving technology is widely used in the textile industry due to its ability to weave complex patterns and rich textures. During the continuous high-speed weaving process of weft knitting jacquard looms, intense friction occurs between key moving parts such as knitting needles and sinkers and the yarn, as well as between the yarns themselves. This friction inevitably leads to a significant increase in the temperature of the mechanical parts and the yarn in the contact area. If the continuously accumulated heat is not dissipated in a timely and effective manner, it will be directly conducted to the fabric surface that is being formed, affecting the stability of the weaving and the quality of the final fabric surface. Therefore, developing a weft knitting jacquard weaving equipment that can actively regulate the temperature of key areas during the weaving process is crucial for improving product quality and production efficiency.

[0003] Existing weft knitting jacquard looms mainly rely on a triangular track system to drive the knitting needles to move up and down in a regular manner. With the help of components such as sinkers and yarn guides, the yarn is completed in the process of looping, padding, bending, looping and pulling. Its core technology lies in the precise control of the movement trajectory of the jacquard knitting needles through an electronic needle selection device, thereby realizing the knitting of complex patterns. The heat dissipation design of equipment typically focuses on ensuring the cooling of the main drive system, such as the spindle, bearings, and motor. For example, the operating temperature of these core components is reduced by fan airflow or lubricating oil circulation. For the local frictional heat generated at the weaving points and on the fabric itself being woven, existing equipment mainly relies on the natural convection of ambient air for passive heat dissipation. However, in the production practice of high-speed, high-density jacquard weaving, the above-mentioned technology relying on passive air cooling has obvious limitations: the heat generated by the high-speed friction between mechanical parts and yarns during the weaving process continues to accumulate, causing the temperature of the fabric and yarns near the weaving points to rise significantly. This temperature rise will cause the yarns, especially thermoplastic synthetic fibers, to undergo thermal expansion or even local softening, thereby interfering with the normal loop formation process. Ultimately, it will form "weft shrinkage" defects on the fabric surface that are difficult to eliminate, such as skewed or uneven loops, which seriously affect the appearance flatness, dimensional stability, and overall quality of the fabric. Therefore, a weft-knitted jacquard weaving equipment is proposed to solve the above problems. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a weft knitting jacquard weaving equipment, which aims to improve the problem of weft shrinkage caused by the increase in fabric temperature due to mechanical heating during the weaving process in the prior art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A weft knitting jacquard weaving equipment includes a frame, a weaving board fixedly connected to the top of the frame, a spraying mechanism on the top of the weaving board, and a cleaning mechanism inside the frame;

[0007] The spraying mechanism includes a drip groove inside the fabric board. A collection box is fixedly connected to the bottom of the frame. A water tank is provided on the side wall of the frame. A water pump is fixedly connected to the top of the water tank. A hose is fixedly connected to the output end of the water pump. A fixed pipe is fixedly connected to one end of the hose. The fixed pipe is fixedly connected to the top of the frame. A water pipe is fixedly connected to the side wall of the fixed pipe. A spray nozzle is fixedly connected to the side wall of the water pipe. A collection pipe is fixedly connected to the side wall of the frame. A valve is fixedly connected to the top of the collection pipe. One end of the collection pipe passes through the side wall of the collection box, and the other end of the collection pipe passes through the inside of the water tank.

[0008] As a further description of the above technical solution:

[0009] The cleaning mechanism includes a cleaning roller, which is rotatably connected inside the frame. A cleaning brush is fixedly connected to the side wall of the cleaning roller. A housing is installed on the side wall of the frame, and a motor is installed inside the housing. The cleaning roller is fixedly connected to the output end of the motor.

[0010] As a further description of the above technical solution:

[0011] The water tank is equipped with a lid on top.

[0012] As a further description of the above technical solution:

[0013] A rotating column is fixedly connected to the side wall of the chassis.

[0014] As a further description of the above technical solution:

[0015] A support platform is fixedly connected to the side wall of the chassis. An adjusting rod is fixedly connected to the top of the support platform. A ball shaft is rotatably connected inside the adjusting rod. A tray is fixedly connected to the top of the adjusting rod. A knitting needle is fixedly connected to the top of the tray.

[0016] As a further description of the above technical solution:

[0017] A knitting plate is provided below the knitting needle, and a rotating column is provided below the knitting plate.

[0018] As a further description of the above technical solution:

[0019] The cleaning brush is in contact with the side wall of the rotating column.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, by adding spray water to the water tank, starting the water pump to pump the water source into the hose, and then dispersing the water source to each nozzle through the fixed pipe and water pipe, the water is pressurized and atomized to cool the fabric threads on the surface of the woven board. This achieves the effect of cooling the fabric threads during the weaving process, solving the problem of weft shrinkage caused by the increase in fabric temperature due to mechanical heating during the weaving process, and improving the practicality and efficiency of the equipment.

[0022] 2. In this utility model, the starting motor drives the rotating column to rotate, causing the cleaning roller and the cleaning brush on the cleaning roller to rotate synchronously. This cleans and washes the fabric that is taut and wrapped between the rotating columns, effectively cleaning the fabric and removing loose threads and impurities attached to the fabric surface. This solves the problem of product quality degradation caused by impurities and loose threads attached to the fabric surface and improves the adaptability of the equipment. Attached Figure Description

[0023] Figure 1 This is a three-dimensional schematic diagram of a weft knitting jacquard weaving equipment proposed in this utility model;

[0024] Figure 2 This is a schematic diagram of the oblique side structure of a weft knitting jacquard weaving equipment proposed in this utility model;

[0025] Figure 3 This is a cross-sectional schematic diagram of the cleaning mechanism of a weft-knitted jacquard fabric weaving equipment proposed in this utility model;

[0026] Figure 4 This is a cross-sectional schematic diagram of the spray mechanism of a weft knitting jacquard weaving equipment proposed in this utility model.

[0027] Legend:

[0028] 1. Frame; 2. Weaving board; 3. Drip tray; 4. Collection box; 5. Water tank; 6. Water pump; 7. Hose; 8. Fixing pipe; 9. Water pipe; 10. Nozzle; 11. Cleaning roller; 12. Cleaning brush; 13. Motor; 14. Machine housing; 15. Rotating column; 16. Support platform; 17. Adjusting rod; 18. Ball shaft; 19. Support plate; 20. Collection pipe; 21. Valve; 22. Knitting needle; 23. Box cover. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Reference Figures 1-4 The present invention provides an embodiment of a weft knitting jacquard weaving equipment, including a frame 1. The frame 1 is used to support and fix all the components of the machine, providing a basic platform and stability for the operation of the equipment. A weaving plate 2 is fixedly connected to the top of the frame 1. The weaving plate 2 is used to carry and guide the weaving of the fabric, serving as a reference platform for the weft knitting jacquard operation. A spraying mechanism is provided on the top of the weaving plate 2, and a cleaning mechanism is provided inside the frame 1.

[0031] The spraying mechanism includes a drip trough 3, which is used to collect excess water after spraying to prevent liquid from accumulating on the surface of the woven board 2 and affecting weaving. The drip trough 3 is located inside the woven board 2. A collection box 4 is fixedly connected to the bottom of the frame 1. The collection box 4 is used to centrally store the liquid flowing down from the drip trough 3 for easy recycling. A water tank 5 is provided on the side wall of the frame 1 to store the liquid required for spraying and provide a water source for spraying. A water pump 6 is fixedly connected to the top of the water tank 5. The water pump 6 is used to provide power to pressurize and extract the liquid in the water tank 5 to achieve directional delivery of the liquid. A hose 7 is fixedly connected to the output end of the water pump 6 to cooperate with the water pump 6 to deliver the liquid, achieving the effect of connecting and fixing the components and adapting to a certain displacement. The hose 7 is made of rubber and serves to provide a flexible connection and liquid channel. One end of the hose 7 is fixedly connected to a fixed pipe 8, which is used to divert the liquid delivered by the hose 7 to each spray point, serving as the main pipeline of the spray system. The fixed pipe 8 is fixedly connected to the top of the frame 1. A water pipe 9 is fixedly connected to the side wall of the fixed pipe 8, which is used to transport the liquid in the fixed pipe 8 to each nozzle 10, forming a spray branch. A nozzle 10 is fixedly connected to the side wall of the water pipe 9, which works with the water pipe 9 to perform liquid atomization spraying, achieving the effect of uniform spraying on the area above the fabric board 2. A collection pipe 20 is fixedly connected to the side wall of the frame 1, which is used to guide the waste liquid in the collection box 4 back to the water tank 5, forming a liquid circulation and recovery channel. A valve 21 is fixedly connected to the top of the collection pipe 20, which is used to control the opening and closing of the waste liquid return in the collection pipe 20, facilitating maintenance and preventing backflow. One end of the collection pipe 20 passes through the side wall of the collection box 4, and the other end of the collection pipe 20 passes through the inside of the water tank 5.

[0032] Reference Figures 1-4The cleaning mechanism includes a cleaning roller 11, which serves as a rotating actuator for the cleaning action and supports a cleaning brush 12. The cleaning roller 11 is rotatably connected inside the frame 1. The cleaning brush 12 is fixedly connected to the side wall of the cleaning roller 11. The cleaning brush 12 works in conjunction with the cleaning roller 11 to perform a rotating cleaning motion, effectively removing fiber fragments and impurities accumulated on the surface of the fabric below the rotating column 15. The cleaning brush 12 consists of boar bristles and a base, effectively removing impurities. A housing 14 is installed on the side wall of the frame 1, which encloses and protects the motor 13, providing a safe operating environment. The motor 13 is installed inside the housing 14, providing rotational power to the cleaning roller 11 and driving the cleaning action. The cleaning roller 11 is fixedly connected to the output end of the motor 13. A cover 23 is installed on the top of the water tank 5, which seals the top opening of the water tank 5, preventing foreign objects from entering, liquid evaporation, and allowing for the addition of water. The side wall of the frame 1 is fixedly connected to... The frame 1 has a rotating column 15 and a support platform 16 fixedly connected to its side wall. The support platform 16 is used to fix and support the upper adjusting rod 17, providing a stable installation base. The top of the support platform 16 is fixedly connected to the adjusting rod 17, which is used to connect the support platform 16 and the tray 19 and allows for a certain angle adjustment. The adjusting rod 17 is rotatably connected to a ball shaft 18. The ball shaft 18 works with the adjusting rod 17 to perform multi-angle deflection movements, which achieves the effect of allowing the tray 19 and the knitting needles 22 on it to be finely adjusted to meet the knitting requirements. The ball shaft 18 is made of stainless steel and serves to provide a multi-directional rotation fulcrum. The top of the adjusting rod 17 is fixedly connected to the tray 19, which is used to directly fix and support the knitting needles 22. The top of the tray 19 is fixedly connected to the knitting needles 22, which are used to perform the core knitting action of weft knitting jacquard. A knitting plate 2 is set below the knitting needles 22, and a rotating column 15 is set below the knitting plate 2. The cleaning brush 12 is attached to the side wall of the rotating column 15.

[0033] Working principle: When using this equipment, first add the water source required for weaving and cooling to the water tank 5, place the yarn to be woven on the knitting needle 22, and after starting the equipment, the knitting needle 22 weaves the yarn on the weaving board 2. At this time, start the water pump 6, and the water pump 6 pumps the spray water into the hose 7 and delivers it into the fixed pipe 8 and then into the water pipe 9. The water is then sprayed out through the nozzle 10 to cool the fabric surface and yarn. After the equipment has been running for a period of time, the fabric surface becomes wet and drips water due to continuous spraying. The water flows into the collection box 4 through the drip groove 3. When the water level in the collection box 4 reaches a certain level, open the valve 21, and the water flows back into the water tank 5 through the collection pipe 20.

[0034] After the fabric is woven on the weaving board 2, the single layer of fabric moves downward and is stretched between the rotating columns 15. It is then bundled up by the rotating columns 15. During the operation of the rotating columns 15, the motor 13 drives the cleaning roller 11 to rotate, causing the cleaning brush 12 on the cleaning roller 11 to rotate synchronously and rub against the rotating columns 15. The brush cleans the fabric according to the angle at which it is rolled up downward, removing the scraps and threads attached to the surface of the fabric.

[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A weft-knitted jacquard fabric weaving device, comprising a frame (1), characterized in that: The top of the frame (1) is fixedly connected to a woven board (2), the top of the woven board (2) is provided with a spraying mechanism, and the inside of the frame (1) is provided with a cleaning mechanism; The spraying mechanism includes a drip groove (3) which is located inside the woven board (2). A collection box (4) is fixedly connected to the bottom of the frame (1). A water tank (5) is provided on the side wall of the frame (1). A water pump (6) is fixedly connected to the top of the water tank (5). A hose (7) is fixedly connected to the output end of the water pump (6). A fixed pipe (8) is fixedly connected to one end of the hose (7). The fixed pipe (8) is fixedly connected to the top of the frame (1). A water pipe (9) is fixedly connected to the side wall of the fixed pipe (8). A nozzle (10) is fixedly connected to the side wall of the water pipe (9). A collection pipe (20) is fixedly connected to the side wall of the frame (1). A valve (21) is fixedly connected to the top of the collection pipe (20). One end of the collection pipe (20) passes through the side wall of the collection box (4), and the other end of the collection pipe (20) passes through the inside of the water tank (5).

2. The weft-knitted jacquard fabric weaving equipment according to claim 1, characterized in that: The cleaning mechanism includes a cleaning roller (11), which is rotatably connected inside the frame (1). A cleaning brush (12) is fixedly connected to the side wall of the cleaning roller (11). A housing (14) is provided on the side wall of the frame (1). A motor (13) is provided inside the housing (14). The cleaning roller (11) is fixedly connected to the output end of the motor (13).

3. The weft-knitted jacquard fabric weaving equipment according to claim 1, characterized in that: The water tank (5) is equipped with a tank cover (23) on top.

4. The weft-knitted jacquard fabric weaving equipment according to claim 1, characterized in that: The frame (1) has a rotating column (15) fixedly connected to its side wall.

5. The weft-knitted jacquard fabric weaving equipment according to claim 2, characterized in that: A support platform (16) is fixedly connected to the side wall of the frame (1), and an adjusting rod (17) is fixedly connected to the top of the support platform (16). A ball shaft (18) is rotatably connected inside the adjusting rod (17), and a tray (19) is fixedly connected to the top of the adjusting rod (17). A knitting needle (22) is fixedly connected to the top of the tray (19).

6. The weft-knitted jacquard fabric weaving equipment according to claim 5, characterized in that: A knitting plate (2) is provided below the knitting needle (22), and a rotating column (15) is provided below the knitting plate (2).

7. The weft-knitted jacquard fabric weaving equipment according to claim 6, characterized in that: The cleaning brush (12) is in contact with the side wall of the rotating column (15).

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