Surface cleaning device for breathable knitted fabric production

By using a PLC controller to drive a motor to move the nozzle and press the heating roller in the surface cleaning device for breathable knitted fabric production, the problem of uneven drying due to fixed nozzle position was solved, achieving uniform drying and improving product quality and efficiency.

CN224280760UActive Publication Date: 2026-05-26SHISHI QIAOXING GARMENT WEAVING CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHISHI QIAOXING GARMENT WEAVING CO LTD
Filing Date
2025-07-14
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

The fixed nozzle position of the surface cleaning device used in the production of breathable knitted fabrics leads to uneven drying, which affects the stability of product quality, increases production costs and reduces efficiency.

Method used

The PLC controller drives the motor to move the turntable and the fixing pin, so that the nozzle swings back and forth. Combined with the extrusion of the heating roller and the airflow of the hot air blower, the hot air is evenly distributed to improve the drying effect.

Benefits of technology

This technology enables uniform drying of knitted fabrics, improves product quality stability, reduces production costs, and increases production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224280760U_ABST
Patent Text Reader

Abstract

The utility model discloses a breathable knitted fabric production surface cleaning device which comprises a shell, a motor is fixedly connected to the front face of the shell, a rotary disc is fixedly connected to the output end of the motor, a fixing pin is fixedly connected to the front face of the rotary disc, a vertical rod is movably connected to the surface of the fixing pin, and the vertical rod is fixedly connected to the output end of the motor. One side of the vertical rod is movably connected with a connecting seat, one side of the connecting seat is movably connected with a movable rod, and one side of the movable rod is movably connected with an adjusting seat. The motor is started through the external PLC, the motor drives the rotating disc to rotate, the rotating disc drives the fixing pin to rotate, the fixing pin drives the vertical rod to move, the vertical rod drives the connecting base to move, the connecting base drives the movable rod to move, the movable rod drives the adjusting base to move, the adjusting base drives the air guide pipe to move, and the air guide pipe drives the spray head to move. The spray head swings back and forth in a reciprocating manner, so that gas is uniformly distributed, and the drying effect is good.
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Description

Technical Field

[0001] This utility model relates to the field of fabric processing technology, specifically to a surface cleaning device for the production of breathable knitted fabrics. Background Technology

[0002] In the production of breathable knitted fabrics, surface cleaning and subsequent drying processes play a crucial role in product quality. Surface cleaning removes dust, impurities, and residual auxiliaries that have adhered to the fabric during weaving, ensuring the cleanliness of the fabric surface. Drying, on the other hand, effectively removes residual moisture after cleaning, stabilizes the physical properties of the knitted fabric, and ensures that its breathability and other characteristics are not affected.

[0003] Currently, many surface cleaning devices for breathable knitted fabric production often use hot air blowers for exhaust during the drying stage after the cleaning process. This drying method utilizes the airflow generated by the hot air blown out through nozzles to dry the knitted fabric. However, existing devices have a significant drawback: the nozzle positions are fixed and cannot be adjusted according to actual needs. In actual production, due to the relatively fixed layout of the exhaust holes, only the knitted fabric areas directly corresponding to the exhaust holes can be effectively dried under the direct blowing of hot air. Areas misaligned with the exhaust holes are difficult to be fully covered by hot air, or the airflow is weakened, resulting in slow moisture evaporation and a significant reduction in drying effect. This not only leads to inconsistent drying levels of the knitted fabric, affecting its quality stability, but may also require secondary drying of the entire batch of products due to localized under-drying, increasing production costs and reducing production efficiency. Therefore, we propose a surface cleaning device for breathable knitted fabric production. Utility Model Content

[0004] To address the shortcomings of existing technologies, the purpose of this invention is to provide a surface cleaning device for breathable knitted fabric production. This device offers superior processing results and solves the problem that many current surface cleaning devices for breathable knitted fabric production rely on hot air blowers for drying after the cleaning process. While this method utilizes the airflow generated by the hot air blown out through nozzles to dry the knitted fabric, existing devices have a significant drawback: the nozzle positions are fixed and cannot be adjusted according to actual needs. In actual production, due to the relatively fixed layout of the exhaust holes, only the knitted fabric areas directly corresponding to the exhaust holes are effectively dried under the direct blowing of hot air. Areas misaligned with the exhaust holes are difficult to fully cover with hot air, or the airflow is weakened, resulting in slow moisture evaporation and significantly reduced drying efficiency. This not only leads to inconsistent drying levels across the knitted fabric, affecting its quality stability, but also may require secondary drying of the entire batch due to localized under-drying, increasing production costs and reducing production efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a surface cleaning device for the production of breathable knitted fabrics, comprising a housing, a motor fixedly connected to the front of the housing, a turntable fixedly connected to the output end of the motor, a fixing pin fixedly connected to the front of the turntable, a vertical rod movably connected to the surface of the fixing pin, a connecting seat movably connected to one side of the vertical rod, a movable rod movably connected to one side of the connecting seat, an adjusting seat movably connected to one side of the movable rod, an air guide pipe fixedly connected to one side of the adjusting seat, and a nozzle connected to one side of the air guide pipe.

[0006] Preferably, a box body is fixedly connected to the left side of the housing, and springs are fixedly connected to the top and bottom of the inner cavity of the box body. An adjusting frame is fixedly connected to one side of the spring, and a heating roller is movably connected to one side of the adjusting frame. A hot air blower is provided on the rear side of the housing. An exhaust pipe is connected to one side of the hot air blower, and a corrugated pipe is connected to the other side of the hot air blower. One side of the corrugated pipe is connected to a duct pipe.

[0007] Preferably, the inner cavity of the vertical rod is slidably connected to a fixing frame, and one side of the fixing frame is fixedly connected to the housing.

[0008] Preferably, a sliding sleeve is fixedly connected to one side of the air guide tube, and a prism is slidably connected to the inner cavity of the sliding sleeve, with both the front and back sides of the prism fixedly connected to the shell.

[0009] Preferably, a bracket is fixedly connected to one side of the adjustment frame, and the surface of the bracket is slidably connected to the housing.

[0010] Preferably, a fixed base is fixedly connected to one side of the hot air blower, and one side of the fixed base is fixedly connected to the housing.

[0011] Compared with the prior art, this utility model provides a surface cleaning device for the production of breathable knitted fabrics, which has the following beneficial effects:

[0012] 1. This utility model starts the motor through an external PLC controller, which drives the turntable to rotate. The turntable drives the fixed pin to rotate, the fixed pin drives the vertical rod to move, the vertical rod drives the connecting seat to move, the connecting seat drives the movable rod to move, the movable rod drives the adjusting seat to move, the adjusting seat drives the air guide pipe to move, and the air guide pipe drives the nozzle to move, so that the nozzle swings back and forth, making the gas distribution uniform and thus the drying effect good.

[0013] 2. This utility model places the fabric inside the heating roller. During operation, the spring push drives the adjusting frame to move, and the adjusting frame drives the heating roller to move, drying the fabric while squeezing it to squeeze out the water. At the same time, the hot air fan is started, and gas is drawn in through the air extraction pipe. The gas is then sprayed onto the surface of the material through the corrugated pipe, air guide pipe and nozzle to carry out the drying work. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a partial structural diagram of the present invention;

[0016] Figure 3 This is a cross-sectional structural diagram of the box body of this utility model.

[0017] In the diagram: 1. Housing; 2. Motor; 3. Turntable; 4. Fixing pin; 5. Vertical rod; 6. Fixing frame; 7. Connecting seat; 8. Movable rod; 9. Adjusting seat; 10. Air guide pipe; 11. Box body; 12. Spring; 13. Adjusting frame; 14. Heating roller; 15. Support; 16. Hot air blower; 17. Exhaust pipe; 18. Corrugated pipe; 19. Nozzle. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0020] Example 1:

[0021] Please see Figure 1 and Figure 2 As shown, this utility model provides a surface cleaning device for the production of breathable knitted fabrics, including a housing 1. A motor 2 is fixedly connected to the front of the housing 1. A turntable 3 is fixedly connected to the output end of the motor 2. A fixing pin 4 is fixedly connected to the front of the turntable 3. A vertical rod 5 is movably connected to the surface of the fixing pin 4. A connecting seat 7 is movably connected to one side of the vertical rod 5. A movable rod 8 is movably connected to one side of the connecting seat 7. An adjusting seat 9 is movably connected to one side of the movable rod 8. An air guide pipe 10 is fixedly connected to one side of the adjusting seat 9. A nozzle 19 is connected to one side of the air guide pipe 10. A fixing frame 6 is slidably connected to the inner cavity of the vertical rod 5. One side of the fixing frame 6 is fixedly connected to the housing 1. A sliding sleeve is fixedly connected to one side of the air guide pipe 10. A prism is slidably connected to the inner cavity of the sliding sleeve. The front and back sides of the prism are fixedly connected to the housing 1.

[0022] The specific function of this technical solution is as follows: The motor 2 is started by the external PLC controller, which drives the turntable 3 to rotate. The turntable 3 drives the fixed pin 4 to rotate, which drives the vertical rod 5 to move. The vertical rod 5 drives the connecting seat 7 to move, which drives the movable rod 8 to move. The movable rod 8 drives the adjusting seat 9 to move, which drives the air guide pipe 10 to move. The air guide pipe 10 drives the nozzle 19 to move, which makes the nozzle 19 swing back and forth, so that the gas is evenly distributed, thereby achieving a good drying effect.

[0023] Example 2:

[0024] Based on Embodiment 1, this utility model is as follows: Figure 1 , Figure 2 and Figure 3 As shown, a housing 11 is fixedly connected to the left side of the housing 1. Springs 12 are fixedly connected to the top and bottom of the inner cavity of the housing 11. An adjusting frame 13 is fixedly connected to one side of the springs 12. A heating roller 14 is movably connected to one side of the adjusting frame 13. A hot air blower 16 is provided on the rear side of the housing 1. An exhaust pipe 17 is connected to one side of the hot air blower 16. A corrugated pipe 18 is connected to the other side of the hot air blower 16. One side of the corrugated pipe 18 is connected to the air guide pipe 10. A bracket 15 is fixedly connected to one side of the adjusting frame 13. The surface of the bracket 15 is slidably connected to the housing 11. A fixed seat is fixedly connected to one side of the hot air blower 16, and one side of the fixed seat is fixedly connected to the housing 1.

[0025] The specific function of this technical solution is as follows: the fabric is placed inside the heating roller 14. During operation, the adjusting frame 13 is moved by the thrust of the spring 12, and the adjusting frame 13 moves the heating roller 14. The fabric is dried and squeezed at the same time to squeeze out the water. At the same time, the hot air blower 16 is started, and gas is drawn in through the air extraction pipe 17. The gas is sprayed onto the surface of the material through the corrugated pipe 18, the air guide pipe 10 and the nozzle 19 to carry out the drying work.

[0026] Working principle: The motor 2 is started by the external PLC controller, which drives the turntable 3 to rotate. The turntable 3 drives the fixed pin 4 to rotate, the fixed pin 4 drives the vertical rod 5 to move, the vertical rod 5 drives the connecting seat 7 to move, the connecting seat 7 drives the movable rod 8 to move, the movable rod 8 drives the adjusting seat 9 to move, the adjusting seat 9 drives the air guide pipe 10 to move, and the air guide pipe 10 drives the nozzle 19 to move. This causes the nozzle 19 to swing back and forth, so that the gas is evenly distributed, resulting in a good drying effect.

[0027] The fabric is placed inside the heating roller 14. During operation, the spring 12 pushes the adjusting frame 13 to move, and the adjusting frame 13 drives the heating roller 14 to move, drying the fabric while squeezing it to squeeze out the water. At the same time, the hot air blower 16 is started, and gas is drawn in through the air extraction pipe 17. The gas is then sprayed onto the surface of the material through the corrugated pipe 18, the air guide pipe 10 and the nozzle 19 to carry out the drying work.

[0028] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0029] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0030] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. A surface cleaning device for the production of breathable knitted fabrics, comprising a housing (1), characterized in that: A motor (2) is fixedly connected to the front of the housing (1). A turntable (3) is fixedly connected to the output end of the motor (2). A fixing pin (4) is fixedly connected to the front of the turntable (3). A vertical rod (5) is movably connected to the surface of the fixing pin (4). A connecting seat (7) is movably connected to one side of the vertical rod (5). A movable rod (8) is movably connected to one side of the connecting seat (7). An adjusting seat (9) is movably connected to one side of the movable rod (8). An air guide pipe (10) is fixedly connected to one side of the adjusting seat (9). A nozzle (19) is connected to one side of the air guide pipe (10).

2. The surface cleaning device for producing breathable knitted fabrics according to claim 1, characterized in that: A box body (11) is fixedly connected to the left side of the housing (1). Springs (12) are fixedly connected to the top and bottom of the inner cavity of the box body (11). An adjusting frame (13) is fixedly connected to one side of the spring (12). A heating roller (14) is movably connected to one side of the adjusting frame (13). A hot air blower (16) is provided on the rear side of the housing (1). A suction pipe (17) is connected to one side of the hot air blower (16). A corrugated pipe (18) is connected to the other side of the hot air blower (16). One side of the corrugated pipe (18) is connected to the air guide pipe (10).

3. The surface cleaning device for producing breathable knitted fabrics according to claim 1, characterized in that: The inner cavity of the vertical rod (5) is slidably connected to a fixing frame (6), and one side of the fixing frame (6) is fixedly connected to the shell (1).

4. The surface cleaning device for producing breathable knitted fabrics according to claim 1, characterized in that: A sliding sleeve is fixedly connected to one side of the air duct (10), and a prism is slidably connected to the inner cavity of the sliding sleeve. The front and back sides of the prism are fixedly connected to the shell (1).

5. The surface cleaning device for producing breathable knitted fabrics according to claim 2, characterized in that: A bracket (15) is fixedly connected to one side of the adjustment frame (13), and the surface of the bracket (15) is slidably connected to the box body (11).

6. The surface cleaning device for producing breathable knitted fabrics according to claim 2, characterized in that: The hot air blower (16) is fixedly connected to a fixed base on one side, and one side of the fixed base is fixedly connected to the housing (1).