Matrix modular prefabricated wall

By using a matrix modular prefabricated wall structure and utilizing the design of corner frames and ring beams, direct fixed connection and support positioning of wall panels are achieved, solving the problem of complex wall panel installation and improving installation strength and thermal insulation performance.

CN224281653UActive Publication Date: 2026-05-26LANGFANG KETAI BUILDING MATERIALS CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LANGFANG KETAI BUILDING MATERIALS CO LTD
Filing Date
2025-04-22
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

In existing technologies, wall panel installation and fixing require positioning via load-bearing beams, resulting in a complex and cumbersome installation process.

Method used

The matrix modular prefabricated wall structure adopts a direct fixed connection between the No. 1 and No. 2 inner wall panels through the bolt connection of the No. 1 and No. 2 corner frames. The fixing strength of the gap is improved by the support and positioning of the ring beam and extension plate.

Benefits of technology

It simplifies the wall panel installation and fixing process, improves the installation strength and thermal insulation effect of the wall panels, and reduces construction complexity.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224281653U_ABST
    Figure CN224281653U_ABST
Patent Text Reader

Abstract

This utility model provides a matrix-modulated prefabricated wall system. The matrix-modulated prefabricated wall system includes a first outer wall panel and a second outer wall panel. A first thermal insulation layer is fixedly connected to the side of the first outer wall panel. When connecting and fixing the first inner wall panel and the second inner wall panel, the side of the second inner wall panel is pressed against the side of the first inner wall panel. Then, rotating the first bolt allows the first corner bracket to be fixed to the outside of both the first and second inner wall panels. Rotating the second bolt then fixes the second corner bracket to the outside of the first corner bracket. This achieves a direct fixed connection between the first and second inner wall panels, avoiding the need to fix the wall panel to a load-bearing beam, which would otherwise make the wall panel installation process cumbersome.
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Description

Technical Field

[0001] This utility model relates to the field of wall panels, and more particularly to matrix modular prefabricated walls. Background Technology

[0002] Currently, rural residential buildings in my country face two main problems: firstly, they are not earthquake-resistant; secondly, they are not energy-efficient. While rural buildings have made significant improvements in earthquake resistance, they lag behind in energy conservation, especially in cold and frigid regions where energy consumption is much higher than in urban areas. This not only consumes a large amount of national energy but also causes serious pollution. Therefore, promoting energy conservation in rural buildings requires considering local conditions and utilizing local materials. Research should be conducted on energy-saving products and supporting technologies that are effective and inexpensive. These products and technologies must be compatible with the local building system, have simple processes, be easy to construct, and be suitable for rural craftsmen to operate.

[0003] In existing technologies, such as the Chinese patent application CN218437627U entitled "A Low-Cost Sandwich Insulation Wall for Rural Housing," a hollow wall is included. This hollow wall comprises an outer wall and an inner wall, with insulation material fixedly connected between them. Both the side surfaces of the outer and inner walls are coated with plaster. Both the outer and inner walls are constructed of solid bricks, and the thickness of the inner wall is twice that of the outer wall. This structure effectively improves the thermal insulation performance of the house walls, allowing for cost reduction while maintaining insulation performance.

[0004] In existing technologies, the installation and fixing of wall panels requires the use of load-bearing beams for positioning, which in turn necessitates the installation and fixing of these beams, making the process complex and cumbersome.

[0005] Therefore, it is necessary to provide matrix modular prefabricated wall systems to solve the above-mentioned technical problems. Utility Model Content

[0006] This utility model provides a matrix modular prefabricated wall, which solves the problem that the wall panels need to be positioned by load-bearing beams, which makes the installation and fixing of the wall panels complicated and cumbersome.

[0007] To solve the above-mentioned technical problems, the present invention provides a matrix modular prefabricated wall, comprising a No. 1 outer wall panel and a No. 2 outer wall panel. A No. 1 heat insulation interlayer is fixedly connected to the side of the No. 1 outer wall panel, and a No. 1 inner wall panel is fixedly connected to the side of the No. 1 heat insulation interlayer. A No. 2 inner wall panel is fixedly connected to the front of the No. 2 outer wall panel, and a No. 2 corner bracket is fixedly connected to the front of the No. 2 heat insulation interlayer. A No. 2 inner wall panel is threadedly fitted inside the No. 1 inner wall panel. Bolt No. 1 is fixedly connected to the side of the No. 1 inner wall panel, and a No. 2 corner bracket is fixedly connected to the internal thread of the No. 2 corner bracket. The No. 1 corner bracket has a positioning hole inside. A connecting plate is fixedly connected to the side of the No. 2 inner wall panel, and a screw is fixedly connected to the internal thread of the connecting plate. A clamping mechanism is provided inside the connecting plate. A connecting mechanism is provided on the front of the No. 2 inner wall panel. A ring beam is fixedly connected to the inside of the No. 2 thermal insulation interlayer, and an extension plate No. 1 is fixedly connected to the side of the ring beam.

[0008] Preferably, the first corner frame is fixedly sleeved inside the second corner frame, and the top view of the first corner frame is an inverted L-shape.

[0009] Preferably, the screws are threaded into the interior of the first thermal insulation layer, and there are two screws.

[0010] Preferably, the clamping mechanism includes a second extension plate, which is fixedly sleeved on the front side of the first heat insulation layer, and the connecting plate is threaded with tie bolts.

[0011] Preferably, the connecting mechanism includes a pressing plate, which is fixedly sleeved inside the second inner wall panel, and the internal thread of the pressing plate is fitted with a third bolt.

[0012] Preferably, the material of the second heat insulation layer is the same as that of the first heat insulation layer, and the material of the second heat insulation layer is rock wool.

[0013] Preferably, the ring beam and the first corner frame are parallel to each other, and the ring beam is made of carbon steel.

[0014] Compared with related technologies, the matrix modular prefabricated wall provided by this utility model has the following beneficial effects:

[0015] This utility model provides a matrix modular prefabricated wall. By setting a first corner bracket, when connecting and fixing the first inner wall panel and the second inner wall panel, the side of the second inner wall panel is pressed against the side of the first inner wall panel. At this time, rotating the first bolt allows the first corner bracket to be fixed to the outside of the first and second inner wall panels. Then, rotating the second bolt allows the second corner bracket to be fixed to the outside of the first corner bracket. This achieves a direct fixed connection between the first and second inner wall panels, avoiding the problem of needing to fix the wall panel to the load-bearing beam, which makes the wall panel installation and fixing process more complicated.

[0016] By setting up the No. 2 ring beam, when the No. 1 extension plate is installed and fixed, the No. 2 ring beam can support and position the connection between the No. 2 insulation interlayer and the No. 1 extension plate, thereby improving the fixing strength of the gap between the No. 2 insulation interlayer and the No. 1 extension plate, that is, improving the fixing strength of the rural house wall panel installation. Attached Figure Description

[0017] Figure 1 A schematic diagram of a preferred embodiment of the matrix modular prefabricated wall provided by this utility model;

[0018] Figure 2 for Figure 1 The diagram shows a front view of the matrix-column prefabricated wall structure.

[0019] Figure 3 for Figure 1 The front view of the connecting plate in the matrix-column prefabricated wall shown;

[0020] Figure 4 for Figure 1 The front view of the connecting mechanism in the matrix-column prefabricated wall shown.

[0021] Numbered in the diagram: 1. Exterior wall panel No. 1; 2. Exterior wall panel No. 2; 3. Thermal insulation layer No. 1; 4. Interior wall panel No. 1; 5. Thermal insulation layer No. 2; 6. Interior wall panel No. 2; 7. Corner bracket No. 1; 8. Bolt No. 1; 9. Corner bracket No. 2; 10. Bolt No. 2; 11. Positioning hole; 12. Connecting plate; 13. Screw; 14. Clamping mechanism; 141. Extension plate No. 2; 142. Tie bolt; 15. Connecting mechanism; 151. Extrusion plate; 152. Bolt No. 3; 16. Ring beam; 17. Extension plate No. 1. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 ,in, Figure 1 A schematic diagram of a preferred embodiment of the matrix modular prefabricated wall provided by this utility model; Figure 2 for Figure 1 The diagram shows a front view of the matrix-column prefabricated wall structure. Figure 3 for Figure 1 The front view of the connecting plate in the matrix-column prefabricated wall shown; Figure 4 for Figure 1 The diagram shows a front view of the connecting mechanism in the matrix-column prefabricated wall system. The matrix-column prefabricated wall system includes an outer wall panel 1 and an outer wall panel 2. An insulating interlayer 3 is fixedly connected to the side of outer wall panel 1, and an inner wall panel 4 is fixedly connected to the side of insulating interlayer 3. An insulating interlayer 5 is fixedly connected to the front of outer wall panel 2, and an inner wall panel 6 is fixedly connected to the front of insulating interlayer 5. A corner bracket 7 is fixedly connected to the side of inner wall panel 4, and a bolt 8 is threaded into the internal part of corner bracket 7. The side of inner wall panel 4 is fixed... The second corner bracket 9 is fixedly connected, and the second corner bracket 9 is threaded with a second bolt 10. The first corner bracket 7 has a positioning hole 11 inside. The second inner wall panel 6 is fixedly connected to the side of the connecting plate 12, and the connecting plate 12 is threaded with a screw 13. The connecting plate 12 is provided with a clamping mechanism 14 inside. The second inner wall panel 6 is provided with a connecting mechanism 15 on the front. The second thermal insulation layer 5 is fixedly connected to the inside of the ring beam 16, and the first extension plate 17 is fixedly connected to the side of the ring beam 16.

[0024] Corner bracket 7 is fixedly fitted inside corner bracket 9, and its top view shape is an inverted L-shape. By setting corner bracket 7, when connecting and fixing inner wall panel 4 and inner wall panel 6, the side of inner wall panel 6 is pressed against the side of inner wall panel 4. At this time, rotating bolt 8 fixes corner bracket 7 to the outside of inner wall panel 4 and inner wall panel 6. Then, rotating bolt 10 fixes corner bracket 9 to the outside of corner bracket 7. This achieves a direct fixed connection between inner wall panel 4 and inner wall panel 6, avoiding the need to fix the wall panel to the load-bearing beam, which makes the wall panel installation process more complicated.

[0025] Screw 13 is threaded into the inside of the first heat insulation layer 3, and there are two screws 13. By setting screw 13, when the connecting plate 12 is fixedly connected, rotating screw 13 allows the screw 13 to press and position the connecting plate 12 on the side of the first heat insulation layer 3, thus facilitating the fixing of the connecting plate 12 after installation.

[0026] The clamping mechanism 14 includes a second extension plate 141, which is fixedly sleeved on the front side of the first thermal insulation layer 3. A tie bolt 142 is threaded into the internal thread of the connecting plate 12. By setting the clamping mechanism 14, when the second extension plate 141 is installed and fixed, the tie bolt 142 is rotated, so that the tie bolt 142 can drive the connecting plate 12 to tightly squeeze and clamp the side of the first thermal insulation layer 3, thereby achieving the clamping and fixing effect of the second extension plate 141, and thus achieving the fixing effect of the extended wall panel.

[0027] The connecting mechanism 15 includes a pressing plate 151, which is fixedly sleeved inside the second inner wall panel 6, and a third bolt 152 is threaded inside the pressing plate 151. By setting the connecting mechanism 15, when the first extension plate 17 is connected and fixed to the wall support beam, the third bolt 152 is rotated, so that the third bolt 152 can drive the pressing plate 151 to tightly press and clamp on the front of the ring beam 16, thereby enabling the pressing plate 151 to drive the first extension plate 17 to tightly press and clamp on the front of the ring beam 16, thus achieving the installation and fixing effect of the first extension plate 17.

[0028] The material of the second insulation layer 5 is the same as that of the first insulation layer 3, and the material of the second insulation layer 5 is rock wool. By setting the second insulation layer 5, when the wall panels of the farmhouse are installed and fixed, the second insulation layer 5 can fill the gap between the second outer wall panel 2 and the second inner wall panel 6, so that the second insulation layer 5 can block the heat inside the second inner wall panel 6, thereby improving the heat insulation effect inside the second inner wall panel 6, that is, improving the heat insulation effect inside the farmhouse.

[0029] The ring beam 16 is parallel to the first corner frame 7, and the ring beam 16 is made of carbon steel. By setting the second ring beam 16, when the first extension plate 17 is installed and fixed, the second ring beam 16 can support and position the connection between the second insulation layer 5 and the first extension plate 17, thereby improving the fixing strength of the gap between the second insulation layer 5 and the first extension plate 17, that is, improving the fixing strength of the rural house wall panel installation.

[0030] The working principle of the matrix modular prefabricated wall provided by this utility model is as follows:

[0031] Step 1: First, when connecting and fixing inner wall panel 4 and inner wall panel 6, press the side of inner wall panel 6 against the side of inner wall panel 4. Then, rotate bolt 8 to fix corner bracket 7 to the outside of inner wall panel 4 and inner wall panel 6. Next, rotate bolt 10 to fix corner bracket 9 to the outside of corner bracket 7. This achieves a direct fixed connection between inner wall panel 4 and inner wall panel 6, avoiding the need to fix the wall panel to the load-bearing beam during wall panel fixing. This leads to a cumbersome wall panel installation and fixing process. When fixing the connecting plate 12, rotating the screw 13 allows the screw 13 to press and position the connecting plate 12 on the side of the first heat insulation layer 3, thus facilitating the fixing of the connecting plate 12 after installation. When fixing the second extension plate 141, rotating the tie bolt 142 allows the tie bolt 142 to drive the connecting plate 12 to be tightly pressed and clamped on the side of the first heat insulation layer 3, thereby achieving the clamping and fixing effect of the second extension plate 141, thus achieving the fixing effect of the extension wall panel.

[0032] Step 2: When connecting and fixing the No. 1 extension plate 17 to the wall support beam, rotate the No. 3 bolt 152, so that the No. 3 bolt 152 can drive the compression plate 151 to tightly compress and clamp the front of the ring beam 16, thereby allowing the compression plate 151 to drive the No. 1 extension plate 17 to tightly compress and clamp the front of the ring beam 16, thus achieving the installation and fixing effect of the No. 1 extension plate 17. When installing and fixing the farmhouse wall panels, the No. 2 insulation interlayer 5 can support the No. 2 outer wall panel 2 and the No. 2 inner wall panel 6. The gaps between the two layers are filled, allowing the second insulation layer 5 to block the heat inside the second inner wall panel 6, thereby improving the insulation effect inside the second inner wall panel 6, which in turn improves the insulation effect inside the farmhouse. When the first extension panel 17 is installed and fixed, the second ring beam 16 can support and position the connection between the second insulation layer 5 and the first extension panel 17, thereby improving the fixing strength of the gap between the second insulation layer 5 and the first extension panel 17, which in turn improves the fixing strength of the farmhouse wall panel installation.

[0033] Compared with related technologies, the matrix modular prefabricated wall provided by this utility model has the following beneficial effects:

[0034] By setting up corner bracket 7, when connecting and fixing inner wall panel 4 and inner wall panel 6, the side of inner wall panel 6 is pressed against the side of inner wall panel 4. At this time, rotating bolt 8 fixes corner bracket 7 to the outside of inner wall panel 4 and inner wall panel 6. Then, rotating bolt 10 fixes corner bracket 9 to the outside of corner bracket 7. This achieves a direct fixed connection between inner wall panel 4 and inner wall panel 6, avoiding the need to fix the wall panel to the load-bearing beam, which makes the wall panel installation process more complicated.

[0035] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A matrix modular prefabricated wall system, comprising an outer wall panel (1) and an outer wall panel (2), characterized in that: A first heat insulation layer (3) is fixedly connected to the side of the first outer wall panel (1), and a first inner wall panel (4) is fixedly connected to the side of the first heat insulation layer (3). A second heat insulation layer (5) is fixedly connected to the front of the second outer wall panel (2), and a second inner wall panel (6) is fixedly connected to the front of the second heat insulation layer (5). A first corner bracket (7) is fixedly connected to the side of the first inner wall panel (4), and a first bolt (8) is threaded into the internal thread of the first corner bracket (7). A second corner bracket (9) is fixedly connected to the side of the first inner wall panel (4). The corner bracket (9) is threaded with a No. 2 bolt (10), the No. 1 corner bracket (7) is provided with a positioning hole (11), the side of the No. 2 inner wall panel (6) is fixedly fitted with a connecting plate (12), the internal thread of the connecting plate (12) is fitted with a screw (13), the internal of the connecting plate (12) is provided with a clamping mechanism (14), the front of the No. 2 inner wall panel (6) is provided with a connecting mechanism (15), the internal of the No. 2 heat insulation interlayer (5) is fixedly fitted with a ring beam (16), and the side of the ring beam (16) is fixedly fitted with a No. 1 extension plate (17).

2. The matrix modular prefabricated wall according to claim 1, characterized in that, The first corner frame (7) is fixedly fitted inside the second corner frame (9), and the top view of the first corner frame (7) is an inverted L-shape.

3. The matrix modular prefabricated wall according to claim 1, characterized in that, The screw (13) is threaded into the inside of the first heat insulation layer (3), and there are two screws (13).

4. The matrix modular prefabricated wall according to claim 1, characterized in that, The clamping mechanism (14) includes a second extension plate (141), which is fixedly sleeved on the front side of the first heat insulation layer (3), and the connecting plate (12) is threaded with tie bolts (142).

5. The matrix modular prefabricated wall according to claim 1, characterized in that, The connecting mechanism (15) includes a pressing plate (151), which is fixedly sleeved inside the second inner wall panel (6), and the pressing plate (151) is threaded with a third bolt (152).

6. The matrix modular prefabricated wall according to claim 1, characterized in that, The material of the second heat insulation layer (5) is the same as that of the first heat insulation layer (3), and the material of the second heat insulation layer (5) is rock wool.

7. The matrix modular prefabricated wall according to claim 1, characterized in that, The ring beam (16) and the first corner frame (7) are parallel to each other, and the ring beam (16) is made of carbon steel.