A high-efficiency and energy-saving steam generator for pasta processing

Abstract

This utility model discloses a high-efficiency and energy-saving steam generator for pasta processing, including a support frame. A generating mechanism is mounted on the support frame. The generating mechanism includes a cylinder, a water tank, a water injection pipe, an external pipe, a material tank, and an outer cover. A pressure relief mechanism is located at the top of the cylinder. The pressure relief mechanism includes a support pipe, a pressure relief sleeve, an inlet pipe, a sliding rod, a sealing plate, a pressure spring, a contact ring, an adjusting sleeve, a rotating sleeve, a screw, a transmission sleeve, and a positioning mechanism. The support pipe is located on the top surface of the cylinder and connected to the water tank. The pressure relief sleeve is installed inside the support pipe, and the inlet pipe is located at the bottom of the pressure relief sleeve. When the steam pressure inside the cylinder is too high, the pressure pushes the sealing plate through the inlet pipe, overcoming the preset force of the pressure spring, thus forming a flow channel between the sealing plate and the inlet pipe, allowing the pressure to be released smoothly. At this time, the pressure relief sleeve discharges excess pressure, avoiding the risk of equipment damage or dangerous leakage due to excessive pressure in the steam generator.

Description

Technical Field

[0001] This utility model relates to the field of pasta processing technology, and more specifically, it relates to a high-efficiency and energy-saving steam generator for pasta processing. Background Technology

[0002] In the process of pasta processing, steam heating is a key step. An efficient steam generator can provide a stable steam flow in a short time to ensure the uniformity of heating during the pasta processing. However, as the steam continuously heats the water source, the steam pressure inside the device will gradually increase. If the steam generator does not have an effective pressure regulation and pressure relief system, once the pressure exceeds the safe range, it may lead to equipment damage, steam leakage, or even dangerous accidents.

[0003] Existing equipment is usually not designed with a sufficiently sensitive pressure release mechanism. Once excessive steam pressure occurs, it is difficult to release the pressure in time, thus causing serious safety hazards. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] In view of the problems existing in the prior art, this utility model provides a high-efficiency and energy-saving steam generator for pasta processing, so as to solve the technical problem of difficulty in timely pressure relief mentioned in the background art.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency and energy-saving steam generator for pasta processing, comprising a support frame, on which a generating mechanism is mounted. The generating mechanism includes a cylinder, a water tank, a water injection pipe, an external pipe, a material tank, and an outer cover. The cylinder is mounted on the support frame, the water tank is mounted on the top surface of the cylinder, the water injection pipe passes through the cylinder and connects to the water tank, the external pipe is mounted on the cylinder and connects to the water tank, the material tank is placed inside the cylinder, and the outer cover is mounted on the outer wall of the material tank. A pressure relief mechanism is provided at the top of the cylinder, the pressure relief mechanism including a support pipe, a pressure relief sleeve, and an inlet... The system includes a pipe, a sliding rod, a sealing plate, a pressure spring, a contact ring, an adjusting sleeve, a rotating sleeve, a screw, a transmission sleeve, and a positioning mechanism. The support pipe is located on the top surface of the cylinder and connected to the water bucket. The pressure relief sleeve is installed inside the support pipe. The inlet pipe is located at the bottom end of the pressure relief sleeve. The sliding rod is fixedly connected inside the inlet pipe. The sealing sleeve abuts against the bottom surface of the pressure relief sleeve. Multiple sets of pressure springs are installed on the top surface of the sealing plate. The contact ring is connected to the top of the multiple sets of pressure springs. The adjusting sleeve slides inside the pressure relief sleeve. The rotating sleeve is rotatably installed on the top of the pressure relief sleeve. The screw is fixed to the bottom surface of the rotating sleeve. The transmission sleeve is installed inside the adjusting sleeve and threadedly connected to the screw.

[0008] The present invention is further configured such that the positioning mechanism includes an outer sleeve, a limiting block, a limiting groove, a reset spring, a push spring, and a limiting sleeve. The outer sleeve is disposed on the outer wall of the pressure relief sleeve. Multiple sets of limiting blocks are disposed on the outer sleeve. Multiple sets of limiting grooves are disposed on the outer wall of the rotating sleeve. The reset spring is connected to the outer wall of the multiple sets of limiting blocks and is connected to the inner side of the outer sleeve. Multiple sets of push springs are disposed and installed on the outer wall of the pressure relief sleeve. The limiting sleeve is installed on the top of the multiple sets of push springs.

[0009] The present invention is further configured such that a handle is provided on the outer side of the outer cover, and multiple sets of handles are installed on the outer wall of the outer cover. By providing handles, it is easier and less strenuous for users to move or adjust the equipment, and the configuration of multiple sets of handles improves the stability and flexibility of the equipment.

[0010] The present invention is further configured such that the inner wall of the pressure relief sleeve is provided with guide strips, and multiple sets of guide strips are provided, all of which are slidably connected to the adjusting sleeve. The guide strips ensure smoother sliding between the pressure relief sleeve and the adjusting sleeve, reduce friction, and improve the stability and accuracy during the pressure relief process.

[0011] This invention is further configured such that a sealing strip is provided on the bottom surface of the sealing plate, and a sealing groove is provided on the inner bottom surface of the pressure relief sleeve. The cooperation between the sealing strip and the sealing groove effectively prevents steam leakage, improves the sealing performance of the equipment, and ensures that steam is effectively retained under normal pressure.

[0012] This invention is further configured such that both ends of the multiple sets of limiting blocks and the limiting grooves are all arc-shaped. The arc-shaped limiting blocks and limiting grooves can reduce jamming, improve the accuracy and smoothness of the limiting device, and ensure more reliable equipment adjustment.

[0013] The present invention is further configured such that the outer wall of the pressure relief sleeve is provided with limiting strips, and multiple sets of limiting strips are provided, all of which are slidably connected to the limiting sleeve. The limiting strips help to position and adjust the pressure relief sleeve, and the sliding connection makes the limiting strips more flexible during operation, ensuring that the pressure relief system can work accurately within a predetermined range.

[0014] The present invention is further configured such that a sliding sleeve is provided on the sealing plate, and the sliding rod is polygonal and slidably connected to the sliding sleeve. The design of the sliding sleeve and the polygonal sliding rod makes the connection between the sealing plate and the pressure relief sleeve more stable and flexible, avoiding unnecessary friction or jamming caused by component shape issues.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, this utility model provides a high-efficiency and energy-saving steam generator for pasta processing, which has the following beneficial effects:

[0017] 1. The steam generation mechanism, through the cooperation of the water inlet pipe and the external pipe, ensures that the water in the water tank can effectively enter the cylinder and quickly evaporate into steam. This steam is then transported to the cooking device through the external pipe, meeting the steam requirements for pasta processing. At the same time, the fuel in the material tank heats the water tank by combustion, providing a stable heat source, making the steam generation process efficient and continuous. This steam generation mechanism not only ensures a stable supply of steam in pasta processing but also improves energy utilization efficiency, reduces energy waste, and achieves the goal of high efficiency and energy saving.

[0018] 2. The pressure relief mechanism plays a crucial role in the steam generation process. When the steam pressure inside the cylinder is too high, the pressure pushes the sealing plate through the inlet pipe, overcoming the preset force of the pressure spring. This creates a flow channel between the sealing plate and the inlet pipe, allowing the pressure to be released smoothly. At this time, the pressure relief sleeve discharges excess pressure, preventing the steam generator from being damaged or leaking dangerously due to excessive pressure. Especially when it is necessary to adjust the pressure relief threshold, the rotation of the sleeve drives the screw and the transmission sleeve to precisely adjust the preset force of the pressure spring, further improving the safety and adjustability of the equipment. This ensures the stable operation of the equipment under different working loads and avoids safety hazards caused by untimely pressure adjustment.

[0019] 3. The positioning mechanism, through the cooperation of components such as the external sleeve, limit block, and return spring, provides precise positioning of the pressure relief mechanism. When it is necessary to adjust the preset pressure relief force, the limit sleeve is pushed to release the constraint on the limit block. The rotating sleeve is rotated, and the elasticity of the pressure relief spring is adjusted through the threaded engagement of the screw and the transmission sleeve, ensuring the precise response of the pressure relief mechanism. The limit mechanism, through the arc structure of multiple sets of limit blocks and limit grooves, effectively prevents jamming or misoperation during the adjustment process, improving the adjustment accuracy and reliability of the entire equipment. At the same time, the return spring ensures that the limit block can quickly return to its original position after adjustment, ensuring the normal working state of the equipment. Through this precise positioning mechanism, the equipment can operate stably under various working conditions, achieving precise control of the pressure regulation and pressure relief process, thereby greatly improving the safety, flexibility, and adaptability of the equipment. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency and energy-saving steam generator for pasta processing according to the present invention;

[0021] Figure 2 This is a cross-sectional view of the generating mechanism in this utility model;

[0022] Figure 3 This is a cross-sectional view of the pressure relief mechanism in this utility model.

[0023] Figure 4 This is a cross-sectional view of the positioning mechanism in this utility model.

[0024] Figure 5 This is a cross-sectional view of the sealing plate in this utility model.

[0025] In the diagram: 1. Support frame; 2. Cylinder; 3. Water bucket; 4. Water inlet pipe; 5. External pipe; 6. Material tank; 7. Outer cover; 8. Support pipe; 9. Pressure relief sleeve; 10. Inlet pipe; 11. Sliding rod; 12. Sealing plate; 13. Compression spring; 14. Abutment ring; 15. Adjusting sleeve; 16. Rotating sleeve; 17. Screw; 18. Transmission sleeve; 19. External sleeve; 20. Limiting block; 21. Limiting groove; 22. Return spring; 23. Push spring; 24. Limiting sleeve; 25. Pull handle; 26. Guide strip; 27. Sealing strip; 28. Sealing groove; 29. ​​Limiting strip; 30. Sliding sleeve. Detailed Implementation

[0026] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0028] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0029] Please see Figures 1-5A high-efficiency and energy-saving steam generator for pasta processing includes a support frame 1, on which a generating mechanism is mounted. The generating mechanism includes a cylinder 2, a water tank 3, a water injection pipe 4, an external pipe 5, a material tank 6, and an outer cover 7. The cylinder 2 is mounted on the support frame 1, the water tank 3 is mounted on the inner top surface of the cylinder 2, the water injection pipe 4 passes through the cylinder 2 and connects to the water tank 3, the external pipe 5 is mounted on the cylinder 2 and connects to the water tank 3, the material tank 6 is placed inside the cylinder 2, and the outer cover 7 is mounted on the outer wall of the material tank 6. A pressure relief mechanism is mounted at the top of the cylinder 2, and the pressure relief mechanism includes a support pipe 8, a pressure relief sleeve 9, an inlet pipe 10, a slide rod 11, a sealing plate 12, a pressure spring 13, a contact ring 14, and an adjustment mechanism. The system includes a sleeve 15, a rotating sleeve 16, a screw 17, a transmission sleeve 18, and a positioning mechanism. A support pipe 8 is located on the top surface of the cylinder 2 and connected to the water bucket 3. A pressure relief sleeve 9 is installed inside the support pipe 8. An inlet pipe 10 is located at the bottom end of the pressure relief sleeve 9. A sliding rod 11 is fixedly connected inside the inlet pipe 10. A sealing sleeve abuts against the bottom surface of the inner part of the pressure relief sleeve 9. Multiple sets of compression springs 13 are installed on the top surface of the sealing plate 12. An abutment ring 14 is connected to the top of the multiple sets of compression springs 13. An adjusting sleeve 15 slides inside the pressure relief sleeve 9. A rotating sleeve 16 is rotatably installed on the top of the pressure relief sleeve 9. A screw 17 is fixed to the bottom surface of the rotating sleeve 16. A transmission sleeve 18 is installed inside the adjusting sleeve 15 and threadedly connected to the screw 17.

[0030] The positioning mechanism includes an outer sleeve 19, a limiting block 20, a limiting groove 21, a reset spring 22, a push spring 23, and a limiting sleeve 24. The outer sleeve 19 is disposed on the outer wall of the pressure relief sleeve 9. The limiting block 20 is provided with multiple sets that slide on the outer sleeve 19. The limiting groove 21 is provided with multiple sets that are distributed on the outer wall of the rotating sleeve 16. The reset spring 22 is connected to the outer wall of the multiple sets of limiting blocks 20 and is connected to the inner side of the outer sleeve 19. The push spring 23 is provided with multiple sets that are installed on the outer wall of the pressure relief sleeve 9. The limiting sleeve 24 is installed on the top of the multiple sets of push springs 23.

[0031] The outer cover 7 is equipped with handles 25, and multiple sets of handles 25 are installed on the outer wall of the outer cover 7. The handles 25 make it easier to move the equipment, and the distribution of multiple handles can provide better grip, ensuring that the equipment is stable and easy to operate during use.

[0032] The inner wall of the pressure relief sleeve 9 is provided with guide strips 26. Multiple sets of guide strips 26 are provided, and all of them are slidably connected to the adjusting sleeve 15. The guide strips 26 ensure smoother sliding between the pressure relief sleeve 9 and the adjusting sleeve 15, reduce friction, and improve the accuracy and stability during the adjustment process.

[0033] The bottom surface of the sealing plate 12 is provided with a sealing strip 27, and the bottom surface of the pressure relief sleeve 9 is provided with a sealing groove 28. The cooperation between the sealing strip 27 and the sealing groove 28 effectively prevents steam leakage, improves sealing performance, and ensures the safe and efficient operation of the system under pressure.

[0034] Both ends of the multiple sets of limit blocks 20 and the limit grooves 21 are set in an arc shape. The arc-shaped limit blocks 20 and limit grooves 21 reduce jamming and friction, ensure a smoother adjustment process, and improve the accuracy and reliability of equipment operation.

[0035] The outer wall of the pressure relief sleeve 9 is provided with limiting strips 29, and multiple sets of limiting strips 29 are provided, all of which are slidably connected to the limiting sleeve 24. The sliding connection between the limiting strips 29 and the limiting sleeve 24 helps to precisely control the position of the pressure relief sleeve 9, ensuring that the pressure relief device can work stably and reliably during the adjustment process.

[0036] The sealing plate 12 is provided with a sliding sleeve 30, and the sliding rod 11 is polygonal and slidably connected to the sliding sleeve 30. The design of the sliding sleeve 30 and the polygonal sliding rod 11 makes the connection between the sealing plate 12 and other components more stable, avoids unnecessary friction or jamming caused by component shape issues, and ensures the smooth operation of the equipment and the sealing effect.

[0037] The sealing plate 12 is provided with a sliding sleeve 30, and the sliding rod 11 is polygonal and slidably connected to the sliding sleeve 30.

[0038] In this embodiment, when the equipment is started, the external pipe 5 is connected to the water tank 3, and the water in the water tank 3 enters the cylinder 2 through the water injection pipe 4. During the heating process, the water in the water tank 3 begins to convert into steam and evaporates inside the cylinder 2. Fuel is placed in the material tank 6 for combustion to heat the water tank 3. The steam is transported to the cooking device through the external pipe 5. When the pressure inside the cylinder 2 is too high, the air pressure pushes the sealing plate 12 through the inlet pipe 10, causing the sealing plate 12 to overcome the preset force of multiple sets of pressure springs 13 and slide along the slide rod 11 through the sliding sleeve 30, thus separating the sealing plate 12 from the inlet pipe 10 to create a flow channel. The air pressure is discharged from the cylinder 2 through the pressure relief sleeve 9. When it is necessary to adjust the preset pressure... When the force is adjusted, the limiting sleeve 24 is pushed to slide along the fixed sleeve to release the contact with the top of the multiple sets of limiting blocks 20. The elastic reset of the multiple sets of reset springs 22 pulls the limiting blocks 20 away from the limiting groove 21, releasing the limitation on the rotating sleeve 16. The rotating sleeve 16 is rotated to drive the screw 17 to rotate and engage with the transmission sleeve 18 through a threaded connection. This causes the transmission sleeve 18 to drive the adjusting sleeve 15 to move longitudinally, compressing or elastically extending the multiple sets of pressure springs 13. Compressing the pressure springs 13 increases the preset force, while elastically extending the multiple sets of pressure springs 13 reduces the preset force.

[0039] In summary, during the use or operation of the overall equipment: When the equipment is started, the external pipe 5 is connected to the water tank 3, and the water in the water tank 3 enters the cylinder 2 through the water inlet pipe 4. During the heating process, the water in the water tank 3 begins to convert into steam and evaporates inside the cylinder 2. Fuel is placed in the material tank 6 for combustion to heat the water tank 3. The steam is transported to the cooking device through the external pipe 5. When the pressure inside the cylinder 2 is too high, the air pressure pushes the sealing plate 12 through the inlet pipe 10, causing the sealing plate 12 to overcome the preset force of multiple pressure springs 13 and slide along the slide rod 11 through the sliding sleeve 30, thus separating the sealing plate 12 from the inlet pipe 10 to create a flow channel. The air pressure is discharged from the cylinder 2 through the pressure relief sleeve 9. When it is necessary to adjust the preset pressure... When the force is adjusted, the limiting sleeve 24 is pushed to slide along the fixed sleeve to release the contact with the top of the multiple sets of limiting blocks 20. The elastic reset of the multiple sets of reset springs 22 pulls the limiting blocks 20 away from the limiting groove 21, releasing the limitation on the rotating sleeve 16. The rotating sleeve 16 is rotated to drive the screw 17 to rotate and engage with the transmission sleeve 18 through a threaded connection. This causes the transmission sleeve 18 to drive the adjusting sleeve 15 to move longitudinally, compressing or elastically extending the multiple sets of pressure springs 13. Compressing the pressure springs 13 increases the preset force, while elastically extending the multiple sets of pressure springs 13 reduces the preset force.

[0040] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency and energy-saving steam generator for pasta processing, comprising a support frame (1), characterized in that: The support frame (1) is equipped with a generating mechanism, which includes a cylinder (2), a water bucket (3), a water injection pipe (4), an outer pipe (5), a material tank (6), and an outer cover (7). The cylinder (2) is installed on the support frame (1), the water bucket (3) is installed on the inner top surface of the cylinder (2), the water injection pipe (4) passes through the cylinder (2) and connects to the water bucket (3), the outer pipe (5) is installed on the cylinder (2) and connects to the water bucket (3), the material tank (6) is placed inside the cylinder (2), and the outer cover (7) is set on the outer wall of the material tank (6). The top of the cylinder (2) is equipped with a pressure relief mechanism, which includes a support pipe (8), a pressure relief sleeve (9), an inlet pipe (10), a slide rod (11), a sealing plate (12), a pressure spring (13), an abutment ring (14), an adjusting sleeve (15), and a rotating mechanism. The system includes a sleeve (16), a screw (17), a transmission sleeve (18), and a positioning mechanism. A support tube (8) is located on the top surface of the cylinder (2) and connected to the water bucket (3). A pressure relief sleeve (9) is installed inside the support tube (8). An inlet tube (10) is located at the bottom end of the pressure relief sleeve (9). A slide rod (11) is fixedly connected inside the inlet tube (10). A sealing sleeve abuts against the bottom surface of the pressure relief sleeve (9). Multiple sets of compression springs (13) are installed on the top surface of the sealing plate (12). An abutment ring (14) is connected to the top of the multiple sets of compression springs (13). An adjusting sleeve (15) slides inside the pressure relief sleeve (9). A rotating sleeve (16) is rotatably installed on the top of the pressure relief sleeve (9). A screw (17) is fixed to the bottom surface of the rotating sleeve (16). A transmission sleeve (18) is installed inside the adjusting sleeve (15) and threadedly connected to the screw (17).

2. The high-efficiency and energy-saving steam generator for pasta processing according to claim 1, characterized in that: The positioning mechanism includes an outer sleeve (19), a limiting block (20), a limiting groove (21), a reset spring (22), a push spring (23), and a limiting sleeve (24). The outer sleeve (19) is disposed on the outer wall of the pressure relief sleeve (9). The limiting block (20) is provided with multiple sets that slide on the outer sleeve (19). The limiting groove (21) is provided with multiple sets that are distributed on the outer wall of the rotating sleeve (16). The reset spring (22) is connected to the outer wall of multiple sets of limiting blocks (20) and is connected to the inner side of the outer sleeve (19). The push spring (23) is provided with multiple sets that are installed on the outer wall of the pressure relief sleeve (9). The limiting sleeve (24) is installed on the top of multiple sets of push springs (23).

3. The high-efficiency and energy-saving steam generator for pasta processing according to claim 2, characterized in that: The outer cover (7) is provided with a handle (25) on the outside, and the handle (25) is provided in multiple sets installed on the outer wall of the outer cover (7).

4. The high-efficiency and energy-saving steam generator for pasta processing according to claim 3, characterized in that: The inner wall of the pressure relief sleeve (9) is provided with guide strips (26), and multiple sets of guide strips (26) are provided, all of which are slidably connected to the adjusting sleeve (15).

5. The high-efficiency and energy-saving steam generator for pasta processing according to claim 4, characterized in that: The bottom surface of the sealing plate (12) is provided with a sealing strip (27), and the bottom surface of the pressure relief sleeve (9) is provided with a sealing groove (28).

6. The high-efficiency and energy-saving steam generator for pasta processing according to claim 5, characterized in that: Both ends of the multiple sets of limiting blocks (20) and the limiting grooves (21) are set to be arc-shaped.

7. The high-efficiency and energy-saving steam generator for pasta processing according to claim 6, characterized in that: The outer wall of the pressure relief sleeve (9) is provided with a limiting strip (29), and multiple sets of the limiting strip (29) are provided, all of which are slidably connected to the limiting sleeve (24).

8. The high-efficiency and energy-saving steam generator for pasta processing according to claim 7, characterized in that: The sealing plate (12) is provided with a sliding sleeve (30), and the sliding rod (11) is polygonal and slidably connected to the sliding sleeve (30).

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