A biomass boiler ash discharge device with anti-clogging function

By designing a biomass boiler ash removal device with a drive motor and magnetic suction structure, the problem of blockage caused by soot accumulation was solved, and the stable operation and efficient cleaning of the boiler were achieved.

CN224284668UActive Publication Date: 2026-05-26ZHEJIANG CHUANGXING TEAN BOILER CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG CHUANGXING TEAN BOILER CO LTD
Filing Date
2025-04-09
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

During operation, the accumulation of soot in biomass boilers can cause system blockage, affecting normal operation and thermal efficiency. Existing ash removal devices cannot effectively solve this problem, increasing maintenance costs.

Method used

A dust removal device was designed, comprising a conveying pipe, a dust removal structure, a drive motor, a magnetic suction structure, and a control panel. The drive motor drives the movable block and the dust removal sleeve, and the magnetic suction force is used to scrape off the soot and prevent blockage.

Benefits of technology

This enables timely cleaning of soot, prevents blockages, ensures normal boiler operation, improves work efficiency, and reduces the frequency of downtime maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a biomass boiler ash removal device with anti-clogging function, comprising: a conveying pipe, one end of which is connected to the boiler, a first pipe extending upwards from the other end of the conveying pipe, and a second pipe extending downwards from the other end of the conveying pipe; and an ash removal structure disposed inside the conveying pipe, which scrapes away the accumulated soot inside the conveying pipe. This utility model can effectively and promptly remove soot, prevent clogging, ensure normal boiler operation, improve boiler efficiency, and reduce the frequency of downtime maintenance.
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Description

Technical Field

[0001] This utility model relates to a boiler, specifically to a biomass boiler ash discharge device with anti-clogging function. Background Technology

[0002] During the operation of biomass boilers, the soot produced by combustion continuously accumulates in the boiler's conveying pipes and ash removal system. Especially after prolonged operation, the accumulation of soot can lead to system blockages. This blockage not only affects the normal operation of the boiler but also reduces its thermal efficiency, increases fuel consumption, and in severe cases, may even lead to boiler shutdown, increasing maintenance and repair costs. Furthermore, most existing ash removal devices use simple mechanical scraping or suction methods, which cannot effectively solve the problem of soot accumulation, resulting in frequent equipment malfunctions. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a biomass boiler ash discharge device with anti-clogging function, so as to solve the problems existing in the background art.

[0004] This utility model's biomass boiler ash discharge device with anti-clogging function is achieved through the following technical solution, including:

[0005] A conveying pipeline, one end of which is connected to a boiler, the other end of which has a first pipeline extending upwards and a second pipeline extending downwards;

[0006] The ash removal structure is installed inside the conveying pipeline and scrapes away the accumulated soot inside the conveying pipeline.

[0007] As a preferred technical solution, the end of the first pipe is threadedly connected to a smoke exhaust pipe, and a dustproof net is provided between the smoke exhaust pipe and the first pipe; the other end of the smoke exhaust pipe is connected to a flue gas treatment device.

[0008] As a preferred technical solution, the end of the second pipe is threadedly connected to an ash discharge pipe, and the other end of the ash discharge pipe is connected to an ash collection box.

[0009] As a preferred technical solution, the ash removal structure also includes limiting plates and movable blocks disposed at the front and rear ends of the conveying pipeline;

[0010] A threaded column is provided between the limiting plates via a bearing, and the movable block is movably mounted on the conveying pipe and threadedly connected to the threaded column; a drive motor is provided on the limiting plate, and the output end of the drive motor is connected to the threaded column, so that the drive motor drives the threaded column to rotate, thereby realizing the transmission of the movable block.

[0011] A cleaning sleeve is provided on the inner side of the conveying pipe, and one end of the cleaning sleeve is tapered and contacts the pipe wall of the conveying pipe. The cleaning sleeve and the movable block are attracted by a magnetic structure. The movable block drives the cleaning sleeve to move, thereby scraping the soot on the pipe wall of the conveying pipe to the ash discharge pipe.

[0012] As a preferred technical solution, the magnetic attraction structure includes a magnet disposed on the inner side of the movable block and a magnetic component disposed on the outer side of the dust removal sleeve. The magnetic component is attracted by the magnet, thereby enabling the movable block to drive the dust removal sleeve to move.

[0013] As a preferred technical solution, a guide post is also provided between the limiting plates, and the moving block is guided by the guide post to ensure the stability of its transmission.

[0014] As a preferred technical solution, a control panel is also included, and the control panel is connected to control the operation of the drive motor.

[0015] The beneficial effects of this utility model are:

[0016] This invention can clean soot in a timely and effective manner, prevent blockage, ensure the normal operation of the boiler, improve the boiler's working efficiency, and reduce the frequency of downtime maintenance. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a schematic diagram of the exploded structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the ash removal structure of this utility model.

[0021] Explanation of reference numerals in the attached figures

[0022] 1. Conveying pipe; 2. First pipe; 3. Second pipe; 4. Smoke exhaust pipe; 5. Dustproof net; 6. Ash discharge pipe; 7. Limiting plate; 8. Movable block; 9. Threaded column; 10. Drive motor; 11. Dust removal sleeve; 12. Magnet; 13. Magnetic component; 14. Guide column. Detailed Implementation

[0023] All features disclosed in this specification, or all steps in all disclosed methods or processes, may be combined in any way, except for mutually exclusive features and / or steps.

[0024] like Figures 1-3 As shown, the present invention provides a biomass boiler ash discharge device with anti-clogging function, comprising:

[0025] The conveying pipeline 1 has one end connected to the boiler, the other end of the conveying pipeline 1 has a first pipeline 2 installed upwards, and the other end of the conveying pipeline 1 has a second pipeline 3 installed downwards.

[0026] The ash removal structure is installed inside the conveying pipe 1. The ash removal structure scrapes away the accumulated soot inside the conveying pipe 1, thereby achieving the effect of ash removal.

[0027] The first pipe 2 is threadedly connected to a smoke exhaust pipe 4 at one end, and a dustproof net 5 is installed between the smoke exhaust pipe 4 and the first pipe 2 to prevent soot from entering the smoke exhaust pipe; the other end of the smoke exhaust pipe 4 is connected to a flue gas treatment device to treat the flue gas.

[0028] The second pipe 3 is threadedly connected to an ash discharge pipe 6 at one end, and the other end of the ash discharge pipe 6 is connected to an ash collection box for collecting ash.

[0029] The ash removal structure also includes a limiting plate 7 and a movable block 8 installed at the front and rear ends of the conveying pipe 1.

[0030] A threaded column 9 is provided between the limiting plate 7 and the limiting plate 7 via a bearing, and the movable block 8 is movably disposed on the conveying pipe 1 and threadedly connected to the threaded column 9; a drive motor 10 is provided on the limiting plate 7, and the output end of the drive motor 10 is connected to the threaded column 9, so that the drive motor 10 drives the threaded column 9 to rotate, thereby realizing the transmission of the movable block 8.

[0031] A dust removal sleeve 11 is provided on the inner side of the conveying pipe 1, and one end of the dust removal sleeve 11 is tapered and contacts the pipe wall of the conveying pipe 1. The dust removal sleeve 11 is attracted to the movable block 8 by a magnetic attraction structure. The movable block 8 drives the dust removal sleeve 11 to move, thereby scraping the soot on the pipe wall of the conveying pipe 1 to the ash discharge pipe 6.

[0032] In addition, the magnetic attraction structure includes a magnet 12 disposed inside the movable block 8 and a magnetic component 13 disposed outside the dust removal sleeve 11. The magnet 12 attracts the magnetic component 13, thereby enabling the movable block 8 to drive the dust removal sleeve 11 to move.

[0033] In addition, a guide post 14 is provided between the limit plate 7 and the movable block 8 is guided by the guide post 14, thereby ensuring the stability of its transmission.

[0034] For ease of control, this embodiment also includes a control panel, which is connected to control the operation of the drive motor 10. The drive motor rotates, causing the threaded column to rotate, which in turn moves the movable block. The magnetic components are attracted by the magnet on the movable block, thereby enabling the movable block to move the dust removal sleeve.

[0035] The working principle is as follows:

[0036] In the ash removal process, this invention uses a drive motor to rotate a threaded column, which in turn moves a movable block. A magnet on the movable block attracts magnetic components, causing the movable block to move a cleaning sleeve. The cleaning sleeve scrapes away the ash inside the conveying pipe and pushes it into the ash removal pipe for easy ash removal. A dustproof net prevents ash from entering the flue gas pipe, enabling timely and effective ash removal, preventing blockages, ensuring normal boiler operation, improving boiler efficiency, and reducing the frequency of downtime maintenance.

[0037] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any changes or substitutions conceived without inventive effort should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope defined in the claims.

Claims

1. A biomass boiler ash discharge device with anti-clogging function, characterized in that, include: A conveying pipe (1) is provided. One end of the conveying pipe (1) is connected to the boiler. The other end of the conveying pipe (1) is provided with a first pipe (2) facing upwards and a second pipe (3) facing downwards. The ash removal structure is installed inside the conveying pipe (1) and scrapes away the soot accumulated inside the conveying pipe (1).

2. The biomass boiler ash discharge device with anti-clogging function according to claim 1, characterized in that: The end of the first pipe (2) is threadedly connected to a smoke exhaust pipe (4), and a dustproof net (5) is provided between the smoke exhaust pipe (4) and the first pipe (2); the other end of the smoke exhaust pipe (4) is connected to a flue gas treatment device.

3. The biomass boiler ash discharge device with anti-clogging function according to claim 1, characterized in that: The end of the second pipe (3) is threadedly connected to an ash discharge pipe (6), and the other end of the ash discharge pipe (6) is connected to an ash collection box.

4. The biomass boiler ash discharge device with anti-clogging function according to claim 1, characterized in that: The ash removal structure also includes a limiting plate (7) and a movable block (8) disposed at the front and rear ends of the conveying pipe (1); A threaded column (9) is provided between the limiting plate (7) and the limiting plate (7) through a bearing, and the movable block (8) is movably disposed on the conveying pipe (1) and threadedly connected to the threaded column (9); a drive motor (10) is provided on the limiting plate (7), and the output end of the drive motor (10) is connected to the threaded column (9). The drive motor (10) drives the threaded column (9) to rotate, thereby realizing the transmission of the movable block (8); The inner side of the conveying pipe (1) is provided with a dust removal sleeve (11), and one end of the dust removal sleeve (11) is tapered and contacts the pipe wall of the conveying pipe (1); the dust removal sleeve (11) and the movable block (8) are attracted by a magnetic attraction structure, and the dust removal sleeve (11) is moved by the movable block (8), thereby scraping the soot on the pipe wall of the conveying pipe (1) to the ash discharge pipe (6).

5. The biomass boiler ash discharge device with anti-clogging function according to claim 4, characterized in that: The magnetic attraction structure includes a magnet (12) disposed inside the movable block (8) and a magnetic component (13) disposed outside the dust removal sleeve (11). The magnetic component (13) is attracted by the magnet (12), thereby enabling the movable block (8) to drive the dust removal sleeve (11) to move.

6. The biomass boiler ash discharge device with anti-clogging function according to claim 4, characterized in that: A guide post (14) is also provided between the limiting plate (7) and the movable block (8) is guided by the guide post (14) to ensure the stability of its transmission.

7. The biomass boiler ash discharge device with anti-clogging function according to claim 1, characterized in that: It also includes a control panel, and the control panel is connected to control the operation of the drive motor (10).