A highly efficient and environmentally friendly condenser

Abstract

This utility model discloses a high-efficiency and environmentally friendly condenser, belonging to the field of condenser technology. It includes: a shell; two sets of tube sheets are fixedly installed inside the shell; heat exchange tubes are snapped into the two sets of tube sheets; one end of the heat exchange tubes has a feed inlet, and the other end has a discharge outlet; a ventilation grille is fixedly installed on one side of the shell; a filter plate is snapped into the other side of the shell; a rotating shaft is rotatably installed inside the shell; two sets of bevel gears are fixedly installed on the outer side of the rotating shaft; and a support plate is fixedly installed inside the shell. Stable and rapid airflow ensures uniform heat exchange, avoiding localized overheating or overcooling. This helps extend the service life of key components such as heat exchange tubes, reduces equipment failures and maintenance frequency caused by uneven temperature, improves the overall operational stability of the condenser, ensures continuous production, and the efficient cooling process means the equipment can complete tasks in a shorter time, reducing energy consumption.

Description

Technical Field

[0001] This utility model relates to the field of condenser technology, and in particular to a high-efficiency and environmentally friendly condenser. Background Technology

[0002] In industrial production, condensers, as key equipment for heat exchange and converting gaseous substances into liquids, are widely used in many industries such as chemical, power, and refrigeration. However, traditional condensers have gradually revealed a series of problems that urgently need to be addressed during long-term use.

[0003] Most existing condensers use simple natural or forced convection for cooling, resulting in low heat exchange efficiency, slow production processes, and difficulty in meeting the large-scale, high-efficiency production needs of modern industry. Therefore, we propose a high-efficiency and environmentally friendly condenser to solve this problem. Utility Model Content

[0004] The purpose of this invention is to provide a highly efficient and environmentally friendly condenser to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A high-efficiency and environmentally friendly condenser includes: a shell, inside which two sets of tube sheets are fixedly installed, and heat exchange tubes are snapped into the two sets of tube sheets. One end of each heat exchange tube is provided with a feed inlet, and the other end of each heat exchange tube is provided with a discharge outlet. A ventilation grille is fixedly installed on one side of the shell, and a filter plate is snapped into the other side of the shell. A rotating shaft is rotatably installed inside the shell, and two sets of bevel gears are fixedly installed on the outer side of the rotating shaft. A support plate is fixedly installed inside the shell, and two sets of fans are rotatably installed inside the support plate. Each set of fans has a bevel gear fixedly installed at one end.

[0007] Preferably, two sets of insertion rods and two sets of limiting rods are slidably installed inside both sides of the housing. The four sets of insertion rods are movably inserted into both sides of the filter plate. A pull ring is fixedly installed at one end of each of the four sets of insertion rods and at one end of the corresponding limiting rod. A limiting plate is fixedly installed at the other end of each of the four sets of limiting rods. A return spring is sleeved on the outside of each of the four sets of limiting rods.

[0008] Preferably, the two sets of bevel gear one mesh with the corresponding bevel gear two, and the two sets of bevel gear one and the two sets of bevel gear two are disposed inside the housing.

[0009] Preferably, a drive motor is fixedly installed on one side of the housing, and one end of the rotating shaft is fixedly installed on the output end of the drive motor.

[0010] Preferably, the filter plate has two sets of insertion holes on both sides, and the four sets of insertion rods are movably inserted into the corresponding insertion holes.

[0011] Preferably, the housing has limit grooves on both sides, the four sets of limit plates are slidably installed in the corresponding limit grooves, and the two ends of the four sets of reset springs are respectively fixedly installed on one side of the corresponding limit groove and one side of the corresponding limit plate.

[0012] In this utility model, a high-efficiency and environmentally friendly condenser is provided with an inlet and an outlet at both ends of the heat exchange tube. The material enters the heat exchange tube from the inlet and flows inside the heat exchange tube. Ventilation grilles and filter plates are provided on both sides of the shell, and outside air can enter the shell through the ventilation grilles to exchange heat with the heat exchange tube and cool the material inside the heat exchange tube. The cooled material is discharged from the outlet.

[0013] In this utility model, a high-efficiency and environmentally friendly condenser is provided. The condenser features a pull ring insert rod and a limiting rod. The limiting rod is guided by a limiting groove and simultaneously compresses a return spring, aligning the filter plate with the slot in the housing. Releasing the pull ring allows the limiting plate to return to its original position under the force of the return spring, and the insert rod is inserted into the holes on both sides of the filter plate, thus completing the filter plate installation. For disassembly, the pull ring drives the insert rod out of the filter plate's holes, allowing the filter plate to be removed from the housing. This facilitates cleaning or replacement of the filter plate, ensuring the cleanliness of the air entering the housing and maintaining the condenser's high-efficiency operation.

[0014] This utility model has a reasonable structural design. By setting a drive motor to drive the rotating shaft and two sets of bevel gears, the two sets of bevel gears mesh with the corresponding bevel gears, thereby driving the two sets of bevel gears to rotate synchronously. This causes the fan fixedly installed at one end of the bevel gear to start rotating. The fan rotation accelerates the air flow speed inside the housing, allowing the air to exchange heat with the heat exchange tubes more quickly, improving cooling efficiency. Stable and rapid air flow ensures uniform heat exchange and avoids local overheating or overcooling. This helps to extend the service life of key components such as heat exchange tubes, reduce equipment failures and maintenance frequency caused by uneven temperature, improve the overall operational stability of the condenser, ensure the continuity of production, and the efficient cooling process means that the equipment can complete the task in a shorter time and reduce energy consumption. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of a high-efficiency and environmentally friendly condenser proposed in this utility model;

[0016] Figure 2 This is a cross-sectional structural diagram of a high-efficiency and environmentally friendly condenser proposed in this utility model;

[0017] Figure 3 This is a partial cross-sectional view of a high-efficiency and environmentally friendly condenser proposed in this utility model.

[0018] Figure 4 This is a cross-sectional view of the shell, filter plate, and insert rod of a high-efficiency and environmentally friendly condenser proposed in this utility model.

[0019] Figure 5 for Figure 4 A magnified view of part B in the middle section.

[0020] In the diagram: 1. Shell; 2. Ventilation grille; 3. Heat exchange tube; 4. Inlet; 5. Outlet; 6. Tube sheet; 7. Filter plate; 8. Drive motor; 9. Shaft; 10. Bevel gear one; 11. Bevel gear two; 12. Support plate; 13. Fan; 14. Insert rod; 15. Pull ring; 16. Limiting rod; 17. Limiting plate; 18. Return spring. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Reference Figure 1-5 A high-efficiency and environmentally friendly condenser includes: a shell 1, two sets of tube sheets 6 are fixedly installed inside the shell 1, heat exchange tubes 3 are snapped into the two sets of tube sheets 6, one end of the heat exchange tubes 3 is provided with a feed port 4, and the other end of the heat exchange tubes 3 is provided with a discharge port 5, a ventilation grille 2 is fixedly installed on one side of the shell 1, a filter plate 7 is snapped into the other side of the shell 1, a rotating shaft 9 is rotatably installed inside the shell 1, two sets of bevel gears 10 are fixedly installed on the outside of the rotating shaft 9, a support plate 12 is fixedly installed inside the shell 1, two sets of fans 13 are rotatably installed inside the support plate 12, and a bevel gear 11 is fixedly installed at one end of each set of fans 13.

[0023] In this embodiment, two sets of insertion rods 14 and two sets of limiting rods 16 are slidably installed inside both sides of the housing 1. The four sets of insertion rods 14 are movably inserted into both sides of the filter plate 7. Pull rings 15 are fixedly installed at one end of the four sets of insertion rods 14 and at one end of the corresponding limiting rods 16. Limiting plates 17 are fixedly installed at the other end of the four sets of limiting rods 16. Return springs 18 are sleeved on the outer side of the four sets of limiting rods 16, so as to realize the quick installation and disassembly of the filter plate 7, which is simple to operate and saves maintenance time.

[0024] In this embodiment, the two sets of bevel gears 10 mesh with the corresponding bevel gears 11. The two sets of bevel gears 10 and the two sets of bevel gears 11 are arranged inside the housing 1 to ensure that the fan 13 obtains sufficient power to rotate stably and quickly, thereby accelerating the flow of air and improving the heat exchange efficiency.

[0025] In this embodiment, a drive motor 8 is fixedly installed on one side of the housing 1, and one end of the rotating shaft 9 is fixedly installed on the output end of the drive motor 8 to ensure stable operation of the fan 13 and maintain the efficient cooling performance of the condenser.

[0026] In this embodiment, two sets of insertion holes are provided on both sides of the filter plate 7, and four sets of insertion rods 14 are movably inserted into the corresponding insertion holes to ensure that the filter plate 7 is accurately positioned during installation and will not be offset, thus ensuring the filtration effect and uniformity of airflow.

[0027] In this embodiment, limit grooves are provided inside both sides of the housing 1. Four sets of limit plates 17 are slidably installed in the corresponding limit grooves. The two ends of four sets of reset springs 18 are respectively fixedly installed on one side of the corresponding limit groove and one side of the corresponding limit plate 17. The limit grooves provide a precise sliding track for the limit plates 17, so that the insertion rod 14 maintains linear movement during the movement.

[0028] In this embodiment, during use, the material to be condensed enters the heat exchange tube 3 from the feed inlet 4. The material flows inside the heat exchange tube 3 and passes through the ventilation grille 2 and filter plate 7 respectively set on both sides of the shell 1. When the equipment is running, outside air can enter the shell 1 from the ventilation grille 2 and exchange heat with the heat exchange tube 3 to cool the material inside the heat exchange tube 3. The cooled material is discharged from the discharge outlet 5.

[0029] By starting the drive motor 8, the rotating shaft 9 and the two sets of bevel gears 10 are driven to rotate. The two sets of bevel gears 10 mesh with the corresponding bevel gears 11, thereby driving the two sets of bevel gears 11 to rotate synchronously. This causes the fan 13, which is fixedly installed at one end of the bevel gears 11, to start rotating. The rotation of the fan 13 accelerates the air flow speed inside the housing 1, allowing the air to exchange heat with the heat exchange tube 3 more quickly, thus improving the cooling efficiency.

[0030] When installing the filter plate 7, pull the pull ring 15. The pull ring 15 moves the insertion rod 14 and the limiting rod 16. The limiting plate 17 on the limiting rod 16 slides in the limiting groove. At the same time, the return spring 18 is compressed, aligning the filter plate 7 with the slot of the housing 1. Release the pull ring 15. Under the elastic force of the return spring 18, the limiting plate 17 returns to its original position, and the insertion rod 14 is inserted into the insertion holes on both sides of the filter plate 7, thus completing the installation of the filter plate 7. When disassembling, pull the pull ring 15 again to disengage the insertion rod 14 from the insertion hole of the filter plate 7, so that the filter plate 7 can be removed from the housing 1. This facilitates the cleaning or replacement of the filter plate 7, ensuring the cleanliness of the air entering the housing 1 and maintaining the efficient operation of the condenser.

[0031] The above provides a detailed description of a highly efficient and environmentally friendly condenser provided by this utility model. Specific embodiments have been used to illustrate the principles and implementation methods of this utility model. The descriptions of these embodiments are only intended to aid in understanding the method and core ideas of this utility model. It should be noted that those skilled in the art can make various improvements and modifications to this utility model without departing from its principles, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A high-efficiency and environmentally friendly condenser, characterized in that, include: The shell (1) has two sets of tube sheets (6) fixedly installed inside. Heat exchange tubes (3) are snapped into the two sets of tube sheets (6). One end of the heat exchange tubes (3) is provided with a feed inlet (4) and the other end of the heat exchange tubes (3) is provided with a discharge outlet (5). A ventilation grille (2) is fixedly installed on one side of the shell (1) and a filter plate (7) is snapped into the other side of the shell (1). A rotating shaft (9) is rotatably installed inside the shell (1). Two sets of bevel gears (10) are fixedly installed on the outside of the rotating shaft (9). A support plate (12) is fixedly installed inside the shell (1). Two sets of fans (13) are rotatably installed inside the support plate (12). A bevel gear (11) is fixedly installed at one end of each set of fans (13).

2. The high-efficiency and environmentally friendly condenser according to claim 1, characterized in that, Two sets of insert rods (14) and two sets of limiting rods (16) are slidably installed inside both sides of the housing (1). The four sets of insert rods (14) are movably inserted into both sides of the filter plate (7). A pull ring (15) is fixedly installed at one end of the four sets of insert rods (14) and at one end of the corresponding limiting rod (16). A limiting plate (17) is fixedly installed at the other end of the four sets of limiting rods (16). A return spring (18) is sleeved on the outside of the four sets of limiting rods (16).

3. The high-efficiency and environmentally friendly condenser according to claim 1, characterized in that, The two sets of bevel gears (10) mesh with the corresponding bevel gears (11), and the two sets of bevel gears (10) and the two sets of bevel gears (11) are disposed in the housing (1).

4. The high-efficiency and environmentally friendly condenser according to claim 1, characterized in that, A drive motor (8) is fixedly installed on one side of the housing (1), and one end of the rotating shaft (9) is fixedly installed on the output end of the drive motor (8).

5. The high-efficiency and environmentally friendly condenser according to claim 2, characterized in that, The filter plate (7) has two sets of insertion holes on both sides, and the four sets of insertion rods (14) are movably inserted into the corresponding insertion holes.

6. The high-efficiency and environmentally friendly condenser according to claim 2, characterized in that, The housing (1) has limit grooves on both sides. The four sets of limit plates (17) are slidably installed in the corresponding limit grooves. The two ends of the four sets of reset springs (18) are respectively fixedly installed on one side of the corresponding limit groove and one side of the corresponding limit plate (17).

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