A three-coordinate moving lens device for an image inspection machine

By using the three-coordinate moving lens device of the image inspection machine, the three-coordinate position movement of the inspection head and the real-time adjustment of the clamping system are realized, which solves the problem of poor versatility of traditional inspection devices and improves inspection efficiency and accuracy.

CN224285850UActive Publication Date: 2026-05-26KUNSHAN LASER WARE ELECTRONECS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
KUNSHAN LASER WARE ELECTRONECS CO LTD
Filing Date
2025-03-21
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Traditional image inspection machines have fixed clamping systems, which are difficult to adapt to PCB circuit boards of different sizes and shapes, resulting in poor versatility of the inspection device and an inability to meet the requirements of high-precision and high-efficiency inspection.

Method used

A three-coordinate moving lens device for an image inspection machine was designed. The three-coordinate position movement of the inspection head is realized by a servo motor driving a lead screw. The clamping system can be adjusted according to the size of the PCB circuit board, including the movement and distance adjustment of the X-axis, Y-axis and Z-axis.

Benefits of technology

It achieves high-precision hole depth detection at different positions of the detection head, improves the versatility and efficiency of the detection device, and meets the detection needs of various PCB circuit boards.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a three-coordinate moving lens device for an image inspection machine, belonging to the field of PCB board processing. The three-coordinate moving lens device for an image inspection machine includes a first moving platform mounted on a base, a second moving platform fixedly connected to the connecting end of the first moving platform, a placement plate fixedly connected to the connecting end of the second moving platform, a fixing plate fixedly connected to the side wall of the placement plate, and a limit plate slidably connected to the placement plate, with the planes of the limit plate and the fixing plate parallel. A third moving platform is mounted on the base, and a detection head is mounted on the connecting end of the third moving platform, with the detection end of the detection head facing the surface of the placement plate. This utility model can realize the three-coordinate position movement of the detection head, satisfying the condition of detecting the hole depth of the PCB circuit board at different positions, and can also adjust the distance between the fixing plate and the limit plate, allowing it to be adaptively adjusted according to the size of the PCB circuit board, improving the versatility of the device.
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Description

Technical Field

[0001] This utility model relates to the field of PCB board processing and inspection technology, and in particular to a three-coordinate moving lens device for an image inspection machine. Background Technology

[0002] PCB circuit boards typically have a complex multi-layered structure containing numerous electrical connections and solder joints. During the PCB manufacturing process, the machining accuracy and depth control of the board holes become crucial to ensuring the normal functioning of the PCB circuit board. Traditional testing methods rely heavily on manual operation, which is difficult to meet the high-precision and high-efficiency testing requirements of modern electronic products.

[0003] As PCB designs become increasingly complex, the number and types of holes continue to increase. Traditional manual inspection methods are no longer efficient and accurate enough to complete the task. Furthermore, hole depth is crucial to the reliability of electrical connections. Insufficient or excessive hole depth can lead to PCB malfunction. Therefore, it is necessary to use an image inspection machine to inspect the hole depth.

[0004] However, traditional testing devices typically use fixed clamps in their clamping systems, which are difficult to adjust to accommodate PCBs of different sizes and shapes. In the manufacturing process of electronic products, there are many types of circuit boards and frequent design iterations, and the fixed nature of the clamps limits the versatility of the equipment.

[0005] Therefore, in order to improve the quality requirements of electronic products using PCB circuit boards, it is urgent to design a three-coordinate moving lens device for the image inspection machine that enables the image inspection machine to move in three coordinates to meet the conditions for the image inspection machine to detect the hole depth of the PCB circuit board at different positions, and to make the clamping system change in real time according to the size of the PCB circuit board, so as to facilitate the inspection of holes in the PCB circuit board. Utility Model Content

[0006] The purpose of this invention is to solve the problem in the prior art of enabling image inspection machines to move along three axes and to change the clamping system in real time according to the size of the PCB circuit board, and to propose a three-axis moving lens device for image inspection machines.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] A three-coordinate moving lens device for an image inspection machine includes a base and further includes: a first moving platform disposed on the base, wherein a second moving platform is fixedly connected to the connecting end of the first moving platform, a placement plate is fixedly connected to the connecting end of the second moving platform, a fixing plate is fixedly connected to the side wall of the placement plate, a limit plate is slidably connected to the placement plate, and the planes of the limit plate and the fixing plate are parallel; and a third moving platform disposed on the base, wherein a detection head is disposed at the connecting end of the third moving platform, and the detection end of the detection head faces the surface of the placement plate.

[0009] To enable the second support plate to move axially along the Y-axis, preferably, the first moving platform includes a first support plate fixedly connected to the base, a first mounting box fixedly connected to the first support plate, a first lead screw rotatably connected to the first mounting box, a first movable block threadedly connected to the first lead screw, the first movable block fitting against the inner wall of the first mounting box, and the second moving platform disposed on the first movable block.

[0010] To enable the placement plate to move axially along the X-axis, the second moving platform further includes a second support plate fixedly connected to the first movable block, a second mounting box fixedly connected to the second support plate, a second lead screw rotatably connected to the second mounting box, a second movable block threadedly connected to the second lead screw, the second movable block fitting against the inner wall of the second mounting box, and a fixed plate fixedly connected to the top of the second movable block.

[0011] To enable the detection head to move axially along the Z-axis, the third moving platform further includes a third movable block. A support frame is fixedly connected to the base, a mounting plate is fixedly connected to the support frame, a connecting column is fixedly connected to the mounting plate, a connecting plate is provided on the top of the connecting column, a third lead screw is rotatably connected to the connecting plate, the third movable block is threadedly connected to the third lead screw, and a movable rod is provided on the third movable block. The movable rod extends through the mounting plate to the outside and is fixedly connected to a connecting frame, and the detection head is fixedly connected to the connecting frame.

[0012] To facilitate the sliding of the limiting plate, preferably, the placement plate is provided with a sliding groove, and the limiting plate is slidably disposed on the sliding groove.

[0013] To facilitate driving the limiting plate, preferably, a telescopic component is fixedly connected to the bottom of the placement plate, and the limiting plate is fixedly connected to the output end of the telescopic component.

[0014] Compared with the prior art, the present invention provides a three-coordinate moving lens device for an image inspection machine, which has the following beneficial effects:

[0015] 1. The three-coordinate moving lens device of the image inspection machine drives the first lead screw or the second lead screw to rotate through two sets of servo motors, which can realize the reciprocating movement of the first movable block or the second movable block on the first mounting box or the second mounting box, thereby driving the placement board to also make synchronous displacement, realizing synchronous movement or individual movement in the X-axis or Y-axis direction, so as to meet the hole depth detection requirements of different PCB circuit boards.

[0016] 2. The three-coordinate moving lens device of the image inspection machine can drive the third lead screw to rotate through the servo motor, thereby driving the third movable block to move up and down. The movable rod can prevent the third movable block from shaking, and at the same time can drive the inspection head to move along the Z-axis, so as to conveniently adjust the distance between the inspection head and the placement plate. Through the above-mentioned first moving platform, second moving platform and third moving platform, the three-coordinate position movement of the inspection head can be realized.

[0017] 3. The three-coordinate moving lens device of the image inspection machine moves back and forth on the placement plate through the limiting plate, thereby adjusting the distance between the fixed plate and the limiting plate, so that it can be adaptively adjusted according to the size of the PCB circuit board, improving the versatility of the device.

[0018] The parts of this device not described herein are the same as or can be implemented using existing technologies. This utility model can realize the three-coordinate position movement of the detection head, satisfying the condition of detecting the hole depth of the PCB circuit board at different positions. It can also adjust the distance between the fixing plate and the limiting plate, so that it can be adaptively adjusted according to the size of the PCB circuit board, thereby improving the versatility of the device. Attached Figure Description

[0019] Figure 1 This is an isometric structural diagram of a three-coordinate moving lens device for an image inspection machine proposed in this utility model.

[0020] Figure 2 This is a schematic diagram of the structure of a support frame for a three-coordinate moving lens device of an image inspection machine proposed in this utility model.

[0021] Figure 3 This is a partial structural diagram of a three-coordinate moving lens device for an image inspection machine proposed in this utility model. Figure 1 ;

[0022] Figure 4 This is a partial structural diagram of a three-coordinate moving lens device for an image inspection machine proposed in this utility model. Figure 2 .

[0023] In the diagram: 1. Base; 2. Support frame; 3. Mounting plate; 4. Connecting column; 5. Detection head; 6. Third lead screw; 7. Third movable block; 8. Movable rod; 9. First support plate; 10. First mounting box; 11. First lead screw; 12. First movable block; 13. First limiting platform; 14. Second support plate; 15. Second mounting box; 16. Second lead screw; 17. Second movable block; 18. Second limiting platform; 19. Placement plate; 20. Fixing plate; 21. Slide groove; 22. Telescopic component; 23. Limiting plate; 24. Connecting frame. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] Example:

[0027] Reference Figure 1 - Figure 4 A three-coordinate moving lens device for an image inspection machine includes a base 1, on which a first moving platform is provided. The first moving platform can move along the Y-axis on the base 1, and a second moving platform is fixedly connected to the connecting end of the first moving platform. Thus, the second moving platform can be driven by the first moving platform to move along the Y-axis on the base 1.

[0028] The aforementioned first mobile platform includes a first support plate 9 fixedly connected to the base 1, a first mounting box 10 fixedly connected to the first support plate 9, a first lead screw 11 rotatably connected to the first mounting box 10, a first movable block 12 threadedly connected to the first lead screw 11, the first movable block 12 fitting against the inner wall of the first mounting box 10, and the second mobile platform mounted on the first movable block 12. A servo motor can drive the first lead screw 11 to rotate, thereby driving the first movable block 12 to reciprocate on the first mounting box 10, so that the first movable block 12 drives the second mobile platform to move synchronously, causing the second mobile platform to move axially along the Y-axis.

[0029] In addition, a placement plate 19 is fixedly connected to the connection end of the second moving platform, and the second moving platform can drive the placement plate 19 to move axially along the X-axis. A fixing plate 20 is fixedly connected to the side wall of the placement plate 19, and a limiting plate 23 is slidably connected to the placement plate 19. The planes where the limiting plate 23 and the fixing plate 20 are located are parallel. By moving the limiting plate 23 back and forth on the placement plate 19, the distance between the fixing plate 20 and the limiting plate 23 can be adjusted, so that it can be adaptively adjusted according to the size of the PCB circuit board, thereby improving the versatility of the device.

[0030] The aforementioned second mobile platform includes a second support plate 14 fixedly connected to the first movable block 12. A second mounting box 15 is fixedly connected to the second support plate 14. A second lead screw 16 is rotatably connected to the second mounting box 15. A second movable block 17 is threadedly connected to the second lead screw 16. The second movable block 17 fits against the inner wall of the second mounting box 15. A fixed plate 20 is fixedly connected to the top of the second movable block 17. A servo motor can drive the second lead screw 16 to rotate, thereby driving the second movable block 17 to reciprocate on the second mounting box 15, so that the second movable block 17 drives the placement plate 19 to move synchronously, causing the placement plate 19 to move axially along the X-axis.

[0031] By driving the first lead screw 11 or the second lead screw 16 to rotate through two sets of servo motors, the first movable block 12 or the second movable block 17 can reciprocate on the first mounting box 10 or the second mounting box 15, thereby driving the placement board 19 to also perform synchronous displacement, realizing synchronous or individual movement in the X-axis or Y-axis direction to meet the hole depth detection requirements of different PCB circuit boards.

[0032] In addition, a third moving platform is provided on the base 1. The connection end of the third moving platform is provided with a detection head 5. The detection end of the detection head 5 faces the surface of the placement board 19. The detection head 5 can use an image inspection machine, which can use a high-definition CCD / CMOS camera. Using a CCD (charge-coupled device) or CMOS (complementary metal-oxide-semiconductor) image sensor, it can capture high-resolution images and has high-resolution imaging capabilities to ensure accurate detection of the PCB surface and hole depth. The detection head 5 faces the surface of the placement board 19 and can move accurately within a preset space to complete a comprehensive inspection task.

[0033] The aforementioned third moving platform includes a third movable block 7. A support frame 2 is fixedly connected to the base 1. A mounting plate 3 is fixedly connected to the support frame 2. A connecting column 4 is fixedly connected to the mounting plate 3. A connecting plate is provided on the top of the connecting column 4. A third lead screw 6 is rotatably connected to the connecting plate. The third movable block 7 is threadedly connected to the third lead screw 6. A movable rod 8 is provided on the third movable block 7. The movable rod 8 extends through the mounting plate 3 to the outside where a connecting frame 24 is installed. The detection head 5 is fixedly connected to the connecting frame 24. The third lead screw 6 can be rotated by a servo motor, thereby driving the third movable block 7 to move up and down. The movable rod 8 can prevent the third movable block 7 from shaking. At the same time, it can drive the detection head 5 to move along the Z-axis, allowing for convenient adjustment of the distance between the detection head 5 and the placement plate 19. Through the aforementioned first moving platform, second moving platform, and third moving platform, the three-coordinate position movement of the detection head 5 can be realized.

[0034] A slide groove 21 is provided on the placement plate 19, and a limiting plate 23 is slidably disposed on the slide groove 21. A telescopic member 22 is fixedly connected to the bottom of the placement plate 19, and the limiting plate 23 is fixedly connected to the output end of the telescopic member 22. The telescopic member 22 can be an electric telescopic rod or a cylinder to drive the limiting plate 23 to move on the slide groove 21.

[0035] Two sets of symmetrical first limiting platforms 13 are also installed on the first support plate 9, and the bottom of the second support plate 14 is slidably connected to the first limiting platform 13 through a connecting block to support the second support plate 14. Two sets of symmetrical second limiting platforms 18 are also installed on the second support plate 14, and the bottom of the placement plate 19 is slidably connected to the second limiting platform 18 through a connecting block to support the placement plate 19.

[0036] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A three-coordinate moving lens device of an image inspection machine, comprising a base (1), characterized in that, Also includes: The first moving platform is set on the base (1). The first mobile platform is fixedly connected to the second mobile platform, the second mobile platform is fixedly connected to the placement plate (19), the side wall of the placement plate (19) is fixedly connected to the fixing plate (20), the placement plate (19) is slidably connected to the limiting plate (23), and the planes where the limiting plate (23) and the fixing plate (20) are located are parallel. A third moving platform is set on the base (1), and the connecting end of the third moving platform is provided with a detection head (5), and the detection end of the detection head (5) faces the surface of the placement plate (19); The placement plate (19) is provided with a sliding groove (21), and the limiting plate (23) is slidably disposed on the sliding groove (21). The bottom of the placement plate (19) is fixedly connected to a telescopic member (22), and the limiting plate (23) is fixedly connected to the output end of the telescopic member (22).

2. The three-coordinate moving lens device of the video detection machine according to claim 1, characterized in that, The first mobile platform includes a first support plate (9) fixedly connected to the base (1), a first mounting box (10) fixedly connected to the first support plate (9), a first lead screw (11) rotatably connected to the first mounting box (10), a first movable block (12) threadedly connected to the first lead screw (11), the first movable block (12) fitting against the inner wall of the first mounting box (10), and the second mobile platform being disposed on the first movable block (12).

3. The three-dimensional moving lens device of the video detection machine according to claim 2, wherein, The second mobile platform includes a second support plate (14) fixedly connected to the first movable block (12), a second mounting box (15) fixedly connected to the second support plate (14), a second lead screw (16) rotatably connected to the second mounting box (15), a second movable block (17) threadedly connected to the second lead screw (16), the second movable block (17) fitting against the inner wall of the second mounting box (15), and a fixing plate (20) fixedly connected to the top of the second movable block (17).

4. The three-dimensional moving lens device of the video detection machine according to claim 1, wherein, The third mobile platform includes a third movable block (7), a support frame (2) is fixedly connected to the base (1), an mounting plate (3) is fixedly connected to the support frame (2), a connecting column (4) is fixedly connected to the mounting plate (3), a connecting plate is provided on the top of the connecting column (4), a third lead screw (6) is rotatably connected to the connecting plate, the third movable block (7) is threadedly connected to the third lead screw (6), and a movable rod (8) is provided on the third movable block (7). The movable rod (8) extends through the mounting plate (3) to the outside and is fixedly connected to a connecting frame (24). The detection head (5) is fixedly connected to the connecting frame (24).