A comprehensive cleaning device for automobile lens processing
By designing a liftable support plate and drive mechanism, the stability problem of the lens during the cleaning process is solved, adapting to the support of lenses of different sizes, and solving the problems of lens shaking and scratching during the cleaning process, thus improving the applicability and safety of the cleaning device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHENJIANG MINGFENG ELECTRONIC TECHNOLOGY CO LTD
- Filing Date
- 2025-06-30
- Publication Date
- 2026-06-09
AI Technical Summary
In the current automotive lens manufacturing process, the fixed size of the bearing hole makes it impossible to support the processing of automotive lenses of different sizes. Lenses with different bearing hole sizes have poor stability during cleaning and are prone to scratches.
A comprehensive cleaning device for automotive lens processing was designed, which adopts a liftable support plate and a drive mechanism. Through the combination of gears, sliding columns, arc blocks and springs, the synchronous movement of the support plate is realized to adapt to the support requirements of lenses of different sizes.
It improves the stability and applicability of the lens cleaning process, avoids lens shaking and scratches during cleaning, is suitable for supporting lenses of various sizes, and improves cleaning efficiency and safety.
Smart Images

Figure CN224333030U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive lens processing technology, specifically to a comprehensive cleaning device for automotive lens processing. Background Technology
[0002] Automotive lenses are specialized lenses used in automotive lighting systems, typically at the front or rear of headlights. Their primary function is to enhance illumination and improve driving safety. There are various types of automotive lenses, including headlight lenses, turn signal lenses, and fog light lenses. These lenses are usually made of high-quality plastic or glass, featuring UV resistance, impact resistance, and weather resistance.
[0003] Automotive lenses require cleaning during manufacturing to improve their cleanliness. Currently, ultrasonic cleaning machines are commonly used. Multiple lenses are placed into mounting holes in a support plate, which is then moved into the cleaning machine for cleaning. However, the size of the mounting holes is often fixed, while different batches of lenses vary in size. When loading smaller lenses, the diameter of the mounting hole is larger than the lens, making it impossible to provide support. When loading larger lenses, the curved surface of the lens connects with the mounting hole, resulting in poor lens stability and causing shaking during cleaning. This can lead to scratches on the lens surface, affecting its usability. Utility Model Content
[0004] The purpose of this invention is to provide a comprehensive cleaning device for automotive lens processing. By changing the size of the opening formed between the four support plates, it can be applied to automotive lens supports of different sizes, facilitating subsequent cleaning operations and offering the advantages of strong applicability. This solves the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a comprehensive cleaning device for automotive lens processing, comprising an ultrasonic cleaner and a U-shaped frame connected to the top of the ultrasonic cleaner. The U-shaped frame is connected to a liftable support plate. The support plate is provided with multiple insertion holes, and multiple trays are movably connected to the insertion holes. The trays are connected to a drive mechanism for driving the multiple trays to move synchronously. The drive mechanism includes gears, multiple sliding columns, multiple arc blocks, and multiple springs. The gears are rotatably connected to the support plate, and the multiple arc blocks are connected to the inner side of the gears, with the arc blocks matching the sliding columns. The sliding columns are connected to the trays, and the springs are used to drive the trays to move backward. The bottom of the support plate is connected to a rotating mechanism for driving the gears to rotate.
[0006] Preferably, the support plate is provided with a plurality of guide holes, the tray is slidably connected to the guide holes, and the guide holes are connected to the insertion hole.
[0007] Preferably, the drive mechanism further includes multiple spring grooves and annular guide grooves, the spring grooves and annular guide grooves are disposed on the support plate, the springs are matched with the spring grooves, and the gears are rotatably connected to the annular guide grooves.
[0008] Preferably, both ends of the spring are connected to the spring groove and the support plate.
[0009] Preferably, the rotating mechanism includes a handle, a bearing housing, a screw, a gear plate, and a guide seat. The handle is used to drive the screw to rotate, the bearing housing is used to guide the screw, the screw is used to drive the gear plate to reciprocate, the gear plate is used to drive multiple gears to rotate synchronously, the guide seat is connected to the bottom of the support plate, and the gear plate is slidably connected to the guide seat.
[0010] Preferably, one end of the screw is connected to the handle, the toothed plate is provided with a threaded groove, and the other end of the screw is threadedly connected to the threaded groove.
[0011] Preferably, the toothed plate is meshed with the gear, and the toothed plate is slidably connected to the bottom of the support plate.
[0012] Preferably, the U-shaped frame is connected to two electric telescopic rods, and the power output end of the electric telescopic rods is connected to the bearing plate.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model is equipped with a support plate, a drive mechanism, and a rotating mechanism. The rotating handle can drive the screw to rotate, realizing the reciprocating movement of the toothed plate. The toothed plate drives multiple gears to rotate, which in turn drives the rotation of the arc-shaped block, making the arc-shaped block slide relative to the sliding column. With the use of springs, multiple trays can move synchronously towards or away from the center of the insertion hole, changing the size of the opening formed between the four trays. It can be used for supporting car lenses of different sizes, facilitating subsequent cleaning operations and has strong applicability. Attached Figure Description
[0014] Figure 1 This is a perspective view of the present utility model;
[0015] Figure 2 This is a schematic diagram of the top structure of the support plate of this utility model;
[0016] Figure 3 This is a schematic diagram of the insertion hole structure of this utility model;
[0017] Figure 4 This is a schematic diagram of the bottom structure of the support plate of this utility model;
[0018] Figure 5 This is a schematic diagram of the connection structure between the tray and the guide hole of this utility model;
[0019] Figure 6This is a sectional perspective view of the support plate of this utility model;
[0020] Figure 7 for Figure 6 Enlarged view of a portion of the image.
[0021] In the diagram: 1. Ultrasonic cleaner; 2. U-shaped frame; 3. Electric telescopic rod; 4. Support plate; 5. Insertion hole; 6. Handle; 7. Bearing seat; 8. Screw; 9. Gear plate; 10. Support plate; 11. Gear; 12. Annular guide groove; 13. Sliding column; 14. Arc block; 15. Guide hole; 16. Spring groove; 17. Spring; 18. Guide seat. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figures 1 to 7 This utility model provides a comprehensive cleaning device for automotive lens processing, including an ultrasonic cleaner 1 and a U-shaped frame 2 connected to the top of the ultrasonic cleaner 1. The U-shaped frame 2 is connected to a liftable support plate 4. The support plate 4 is provided with multiple insertion holes 5, and the spacing between adjacent insertion holes 5 is equal. Multiple trays 10 are movably connected to the insertion holes 5. The trays 10 are connected to a drive mechanism for driving the multiple trays 10 to move synchronously. The drive mechanism includes a gear 11, multiple sliding columns 13, multiple arc blocks 14, and multiple springs 17. The gear 11 is rotatably connected to the support plate 4. The multiple arc blocks 14 are connected to the inner side of the gear 11, and the arc blocks 14 are matched with the sliding columns 13. The sliding columns 13 are connected to the trays 10. The springs 17 are used to drive the trays 10 to move backward. A rotating mechanism for driving the gear 11 to rotate is connected to the bottom of the support plate 4.
[0024] Each insertion hole 5 typically contains four support plates 10, with adjacent plates forming a 90° angle. The lens is placed into the insertion hole 5, and the four support plates 10 support the lens. Then, the electric telescopic rod 3 drives the carrier plate 4 downwards, moving multiple lenses into the ultrasonic cleaner 1 for batch cleaning. This method is highly efficient and eliminates the risk of lenses stacking and colliding during ultrasonic cleaning. After cleaning, the electric telescopic rod 3 drives the carrier plate 4 upwards, positioning the lenses at a suitable height for drying, either by draining or using a hot air blower.
[0025] The support plate 4 is provided with multiple guide holes 15. The support plate 10 is slidably connected to the guide holes 15. The guide holes 15 are connected to the insertion hole 5. The guide holes 15 guide the support plate 10 and improve the stability of the reciprocating movement of the support plate 10.
[0026] The drive mechanism also includes multiple spring grooves 16 and annular guide grooves 12, which are disposed on the support plate 4. Springs 17 are matched with the spring grooves 16, and gears 11 are rotatably connected to the annular guide grooves 12, ensuring stable rotation of gears 11. During the forward movement of the toothed plate 9, as shown in Figure 4, the vertically distributed gears 11 rotate in the direction indicated by the arrow. The gears 11 drive four arc-shaped blocks 14 to rotate synchronously. The arc-shaped blocks 14 slide relative to the sliding column 13, driving the support plate 10 to move forward. That is, the four support plates 10 move synchronously towards the center of the insertion hole 5. At this time, the springs 17 are in a stretched state, suitable for supporting smaller lenses. When the toothed plate 9 moves backward, the vertically distributed gears 11 rotate in the opposite direction to the arrow. The gears 11 drive four arc-shaped blocks 14 to rotate synchronously. The arc-shaped blocks 14 slide relative to the sliding column 13. The stretched springs 17 pull the support plates 10 backward, that is, the four support plates 10 move synchronously away from the center of the insertion hole 5, suitable for supporting larger lenses. The lens can be flexibly adjusted according to its actual size to provide adequate support and make it highly adaptable.
[0027] When the sliding column 13 moves to the lowest position of the arc block 14, that is, the opening formed by the four support plates 10 is at its maximum position, the spring 17 is still in the stretched state, maintaining a certain tension on the support plate 10.
[0028] The two ends of the spring 17 are connected to the spring groove 16 and the support plate 10.
[0029] The rotating mechanism includes a handle 6, a bearing housing 7, a screw 8, a gear plate 9, and a guide seat 18. The handle 6 drives the screw 8 to rotate, the bearing housing 7 guides the screw 8, the screw 8 drives the gear plate 9 to reciprocate, and the gear plate 9 drives multiple gears 11 to rotate synchronously. The guide seat 18 is connected to the bottom of the support plate 4, and the gear plate 9 is slidably connected to the guide seat 18. Rotating the handle 6 drives the screw 8 to rotate in both forward and reverse directions. The screw 8 engages with the threaded groove, facilitating the reciprocating movement of the gear plate 9, making operation simple and convenient.
[0030] One end of the screw 8 is connected to the handle 6, and the toothed plate 9 is provided with a threaded groove. The other end of the screw 8 is threadedly connected to the threaded groove.
[0031] The gear plate 9 meshes with the gear 11, resulting in high transmission efficiency. The gear plate 9 is slidably connected to the bottom of the support plate 4, and with the use of the guide seat 18, the stability of the reciprocating movement of the gear plate 9 is improved, ensuring the transmission effect between the gear plate 9 and the gear 11.
[0032] The U-shaped frame 2 is connected to two electric telescopic rods 3, and the power output end of the electric telescopic rods 3 is connected to the bearing plate 4.
[0033] Working principle: Rotating the handle 6 drives the screw 8 to rotate, which in turn drives the toothed plate 9 to move back and forth. The toothed plate 9 then drives multiple gears 11 to rotate. This synchronously moves the corresponding arc-shaped blocks 14, which slide relative to the sliding column 13. Combined with the use of the spring 17, this causes the support plates 10 to move synchronously closer to or further away from the center of the insertion hole 5, changing the size of the opening formed by the four support plates 10. This allows for support of lenses of different sizes, making it highly adaptable. After multiple lenses are placed, the two electric telescopic rods 3 drive the support plate 4 to descend, moving it into the ultrasonic cleaner 1 for cleaning. After cleaning, the two electric telescopic rods 3 drive the support plate 4 to rise, synchronously moving the lenses upward to a suitable height for draining or hot air drying.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A comprehensive cleaning device for automotive lens processing, comprising an ultrasonic cleaner (1) and a U-shaped frame (2) connected to the top of the ultrasonic cleaner (1), wherein the U-shaped frame (2) is connected to a liftable support plate (4), characterized in that, The support plate (4) is provided with multiple insertion holes (5), and multiple trays (10) are movably connected to the insertion holes (5). The trays (10) are connected to a drive mechanism for driving the multiple trays (10) to move synchronously. The drive mechanism includes a gear (11), multiple sliding columns (13), multiple arc blocks (14), and multiple springs (17). The gear (11) is rotatably connected to the support plate (4). The multiple arc blocks (14) are connected to the inner side of the gear (11), and the arc blocks (14) are matched with the sliding columns (13). The sliding columns (13) are connected to the trays (10). The springs (17) are used to drive the trays (10) to move backward. The bottom of the support plate (4) is connected to a rotating mechanism for driving the gear (11) to rotate.
2. The comprehensive cleaning device for automotive lens processing according to claim 1, characterized in that, The support plate (4) is provided with multiple guide holes (15), the tray (10) is slidably connected to the guide holes (15), and the guide holes (15) are connected to the insertion hole (5).
3. The comprehensive cleaning device for automotive lens processing according to claim 1, characterized in that, The drive mechanism also includes multiple spring grooves (16) and annular guide grooves (12), which are disposed on the support plate (4). The spring (17) matches the spring groove (16), and the gear (11) is rotatably connected to the annular guide groove (12).
4. The comprehensive cleaning device for automotive lens processing according to claim 3, characterized in that, The two ends of the spring (17) are connected to the spring groove (16) and the support plate (10).
5. The comprehensive cleaning device for automotive lens processing according to claim 1, characterized in that, The rotating mechanism includes a handle (6), a bearing seat (7), a screw (8), a toothed plate (9), and a guide seat (18). The handle (6) is used to drive the screw (8) to rotate. The bearing seat (7) is used to guide the screw (8). The screw (8) is used to drive the toothed plate (9) to reciprocate. The toothed plate (9) is used to drive multiple gears (11) to rotate synchronously. The guide seat (18) is connected to the bottom of the support plate (4). The toothed plate (9) is slidably connected to the guide seat (18).
6. The comprehensive cleaning device for automotive lens processing according to claim 5, characterized in that, One end of the screw (8) is connected to the handle (6), the toothed plate (9) is provided with a threaded groove, and the other end of the screw (8) is threadedly connected to the threaded groove.
7. The comprehensive cleaning device for automotive lens processing according to claim 5, characterized in that, The toothed plate (9) is meshed with the gear (11), and the toothed plate (9) is slidably connected to the bottom of the bearing plate (4).
8. The comprehensive cleaning device for automotive lens processing according to claim 1, characterized in that, The U-shaped frame (2) is connected to two electric telescopic rods (3), and the power output end of the electric telescopic rods (3) is connected to the bearing plate (4).