A battery pack vibration fixture
By designing a battery pack vibration fixture that includes the fixture body and fixed installation components, the problems of long manufacturing cycle and complex disassembly in the existing technology are solved, and the versatility and operation efficiency of the battery pack vibration fixture are improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HEFEI GUOXUAN HIGH TECH POWER ENERGY
- Filing Date
- 2025-05-23
- Publication Date
- 2026-05-26
AI Technical Summary
Existing battery pack vibration fixtures have long manufacturing cycles, complex disassembly and assembly when fixing standard box vibration packs, low work efficiency, and a wide variety of fixtures leading to storage difficulties and resource waste.
A battery pack vibration fixture was designed, comprising a fixture body and a fixed installation assembly. By setting multiple fasteners and lifting rings on the fixture body, and adopting a simple connection structure, the battery pack is fixedly connected to the vibration table using hexagonal socket head cap screws. This design adapts to the installation requirements of battery packs of different sizes, improving versatility and operational efficiency.
This improved the versatility and operational efficiency of the battery pack vibration fixture, reduced operating time, simplified the loading and unloading process, and reduced resource waste.
Smart Images

Figure CN224286315U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of new energy battery pack testing technology, and specifically relates to a battery pack vibration fixture. Background Technology
[0002] As the structural design of battery pack housings becomes increasingly sophisticated and mature, the design of related structures is becoming more platform-based, standardized, and universal. Therefore, related experimental testing equipment must also reflect universality, which is crucial for cost savings, improved work efficiency, and shortened project cycles. Thus, a universal vibration fixture for bottom-fixed standard boxes, without requiring a long procurement and manufacturing cycle, ensures a fixed connection for each standard box under vibration conditions through the installation positions of the mounting plates and the dimensions of the mounting holes in the vibration pack, achieving the fixture's universality. Repeated operation with the same fixture allows experimental operators to become increasingly proficient, reducing work time and improving efficiency. Furthermore, the fixture uses a simple connection structure for easy loading and unloading, further enhancing work efficiency.
[0003] Therefore, there is an urgent need for a battery pack vibration fixture that can improve work efficiency. Utility Model Content
[0004] To address the aforementioned problems, this utility model proposes a battery pack vibration fixture, comprising a fixture body on which a fixing mounting assembly is installed.
[0005] The tooling body is equipped with multiple No. 1 fasteners, and the tooling body is connected to the vibration table through the No. 1 fasteners.
[0006] The fixed installation component is equipped with a second fixing component and a third fixing component. The fixed installation component is connected to the tooling body through the second fixing component, and the fixed installation component is connected to the battery pack body through the third fixing component.
[0007] Furthermore, the fixed mounting assembly includes a first fixed mounting plate, a second fixed mounting plate, and a third fixed mounting plate;
[0008] Two sets of mounting plates are respectively set at both ends of the tooling body, mounting plate 2 is set in the middle of the tooling body, and two sets of mounting plates 3 are symmetrically set at both ends of mounting plate 2.
[0009] The main body of the battery pack is mounted on mounting plate one and mounting plate two, or on mounting plate two and mounting plate three.
[0010] Furthermore, two sets of lifting rings are installed on the tooling body, with the two sets of lifting rings located at both ends of the tooling body respectively.
[0011] Furthermore, each set of fixed mounting plates includes two.
[0012] Furthermore, the fixed installation assembly has a countersunk hole at the location of the second fixing component that matches the second fixing component.
[0013] Furthermore, the fixed mounting assembly has a second mounting hole, and the tooling body has a plurality of first mounting holes evenly distributed on it; the spacing between adjacent first mounting holes is equal to the spacing between the second mounting holes on the fixed mounting assembly; thus enabling the fixed mounting assembly to adjust its position according to the size of the battery pack body.
[0014] Furthermore, the tooling body has a connecting hole that matches the first fixing component at the location of the first fixing component.
[0015] Furthermore, the second and third fasteners are internal hex bolts.
[0016] Furthermore, the two sets of lifting rings comprise four rings, which are distributed at the four corners of the tooling body.
[0017] Furthermore, the tooling body and the fixed installation components are made of aluminum.
[0018] Beneficial effects
[0019] The advantages of this utility model over the prior art are as follows:
[0020] 1. This application ensures a fixed connection between the fixed installation components and the tooling body under vibration conditions by setting the installation position of the fixed installation components, thereby achieving the universality of the vibration tooling; the same tooling, through repeated operation, makes the experimental operators more and more proficient, reduces the operation time, and improves the operation efficiency.
[0021] 2. This application uses a simple connection structure, which facilitates loading and unloading, and further improves operational efficiency.
[0022] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention can be realized and obtained through the structures pointed out in the description and the accompanying drawings. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0024] Figure 1A schematic diagram of the overall structure of an embodiment of this utility model is shown.
[0025] Figure 2 A cross-sectional view of a fixed mounting plate location is shown in an embodiment of this utility model.
[0026] Figure 3 A schematic diagram of the standard box after installation is shown in an embodiment of this utility model.
[0027] Figure 4 A schematic diagram of the structure of the standard box 2 after installation is shown in an embodiment of this utility model.
[0028] Figure 5 A schematic diagram of the structure of the standard box three after installation is shown in an embodiment of this utility model.
[0029] Figure 6 A schematic diagram of the structure of the standard box four after installation is shown in an embodiment of this utility model.
[0030] Figure 7 A schematic diagram of the structure of standard box five after installation is shown in an embodiment of this utility model.
[0031] In the diagram, 1. Tooling body; 2. Fixed mounting plate one; 3. Fixed mounting plate two; 4. Fixed mounting plate three; 5. Lifting ring; 6. Fixture No. 2; 7. Fixture No. 1; 8. Fixture No. 3; 9. Standard box one; 10. Standard box two; 11. Standard box three; 12. Standard box four; 13. Standard box five. Detailed Implementation
[0032] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0033] This application aims to address the following issues in vibration experiments involving bottom-fixed standard boxes: long manufacturing cycles for vibration fixtures; complex disassembly and disassembly of fixtures when fixing the standard box vibration pack, resulting in low work efficiency; and difficulties in storage, high manufacturing costs, and resource waste caused by the wide variety of fixtures.
[0034] This application provides a battery pack vibration fixture, referenced... Figure 1 The tooling body 1 includes a tooling body 1 on which a fixed mounting component is installed.
[0035] The tooling body 1 is surrounded by multiple first-fixed parts 7, and the tooling body 1 is connected to the vibration table through the first-fixed parts 7.
[0036] The fixed installation component is equipped with a second fixing part 6 and a third fixing part 8. The fixed installation component is connected to the tooling body 1 through the second fixing part 6, and the fixed installation component is connected to the battery pack body through the third fixing part 8.
[0037] This application, when using a universal vibration fixture for a bottom-fixed standard box, achieves universality by ensuring a fixed connection for each battery pack under vibration conditions through the installation position of the fixed mounting components and the mounting hole size of the battery pack body, without requiring a long procurement and manufacturing cycle. Repeated operation with the same fixture allows experimental operators to become increasingly proficient, reducing work time and improving work efficiency. Furthermore, the fixture uses a simple connection structure, facilitating loading and unloading, further enhancing work efficiency.
[0038] In one embodiment of this utility model, reference is made to... Figure 1 The fixed installation assembly includes a first fixed installation plate 2, a second fixed installation plate 3, and a third fixed installation plate 4;
[0039] Two sets of fixed mounting plates 1 2 are set at both ends of the tooling body 1, fixed mounting plates 2 3 are set in the middle of the tooling body 1, and two sets of fixed mounting plates 3 4 are symmetrically set at both ends of fixed mounting plates 2 3.
[0040] The main body of the battery pack is mounted on the first mounting plate 2 and the second mounting plate 3, or on the second mounting plate 3 and the third mounting plate 4.
[0041] By dividing the mounting assembly into five parts—one mounting plate 2, two mounting plates 1, and two mounting plates 3—and then selecting the corresponding three parts to connect according to the size of the battery pack body, it is convenient to install battery pack bodies of different sizes.
[0042] In one embodiment of this utility model, two sets of lifting rings 5 are installed on the tooling body 1, and the two sets of lifting rings 5 are respectively located at both ends of the tooling body 1.
[0043] By setting lifting rings 5 at both ends, the tooling body 1 can be transferred and assembled.
[0044] In one embodiment of this utility model, each set of fixed mounting plates 34 includes two;
[0045] Each set of mounting plates 3 4 includes two adjacent plates, which can be further selected and connected to a more suitable position according to the size of the battery pack body, thereby further ensuring the stability of the connection.
[0046] In one embodiment of this utility model, reference is made to... Figure 2 The mounting assembly has a countersunk hole at the location of the second fixing member 6, which matches the second fixing member 6. The countersunk hole is designed so as not to affect the installation of the battery pack body.
[0047] In one embodiment of this utility model, reference is made to... Figure 1 and Figure 2 The fixed mounting component has a second mounting hole, and the tooling body 1 has a plurality of first mounting holes evenly distributed on it; the spacing between adjacent first mounting holes is equal to the spacing between the second mounting holes on the fixed mounting component.
[0048] It can adjust the installation position of the fixed mounting components along the length of the tooling body 1.
[0049] In one embodiment of this utility model, the tooling body 1 has a connecting hole that matches the first fixing component 7 at the setting position of the first fixing component 7.
[0050] The fixture body 1 is connected to the vibration table by bolts through the connection holes, and can be reasonably configured according to the size and weight of the specific battery pack body.
[0051] In one embodiment of this utility model, the second fixing member 6 and the third fixing member 8 are internal hex bolts.
[0052] Using hexagonal socket head cap screws, the mounting assembly and fixture body 1 are connected via mounting holes 1, 2, and countersunk holes, with the hexagonal head lower than the upper surface of the mounting assembly. Corresponding mounting holes are machined according to the dimensions of the battery pack mounting points. The battery pack body and the mounting assembly are connected via mounting holes on fixture body 1 and corresponding mounting holes in the mounting assembly.
[0053] In one embodiment of this utility model, the two sets of lifting rings 5 include four rings, which are distributed at the four corner positions of the tooling body 1.
[0054] By distributing four lifting rings 5 at the four corners, they are used for on-site transportation, pre-vibration assembly with the battery pack body, and use on and off the vibration table.
[0055] In one embodiment of this utility model, the tooling body 1 and the fixing mounting component are made of aluminum.
[0056] The body is made of aluminum sheet, which not only gives it sufficient strength and rigidity, but also makes it smooth, which facilitates the installation of the top mounting plates and the bottom fixing to the vibration table; and prevents red rust from damaging the tooling, so as to facilitate storage.
[0057] Specific work process:
[0058] like Figure 3 As shown, the battery pack body is a standard box 9. The standard box battery pack is a platform-based battery pack. The standard box 9 is fixed by the No. 3 fastener 8 on the fixed mounting plate 2 and the fixed mounting plate 3. The hexagon socket bolts pass through the mounting holes of the fixed mounting plate 2 and the fixed mounting plate 3 from bottom to top and are fixedly connected to the corresponding mounting holes on the standard box 9.
[0059] like Figure 4 As shown, the battery pack body is a standard box 2 10. The standard box 2 10 is fixed by the fixing mounting plate 3 4 and the fixing mounting plate 2 3 with the fixing fastener 8. The internal hex bolts pass through the mounting holes of the fixing mounting plate 3 4 and the fixing mounting plate 2 3 from bottom to top and are fixedly connected to the corresponding mounting holes on the standard box 2 10.
[0060] like Figure 5 As shown, the battery pack body is standard box 3 11, and standard box 2 10 is fixed by fixing mounting plate 3 4 and fixing mounting plate 2 3 with fixing part 3 8. The internal hex bolts pass through the mounting holes of fixing mounting plate 3 4 and fixing mounting plate 2 3 from bottom to top and are fixedly connected to the corresponding mounting holes on standard box 2 10.
[0061] like Figure 6 As shown, the battery pack body is standard box four 12, and standard box two 10 is fixed by fixing mounting plate three 4 and fixing mounting plate two 3 with fixing part number three 8. The internal hex bolts pass through the mounting holes of fixing mounting plate three 4 and fixing mounting plate two 3 from bottom to top and are fixedly connected to the corresponding mounting holes on standard box two 10.
[0062] like Figure 7 As shown, the battery pack body is standard box five 13, and standard box two 10 is fixed by fixing mounting plate three 4 and fixing mounting plate two 3 with fixing part number three 8. The internal hex bolts pass through the mounting holes of fixing mounting plate three 4 and fixing mounting plate two 3 from bottom to top and are fixedly connected with the corresponding mounting holes on standard box two 10.
[0063] In standard box 2 10 and standard box 3 11, the fixed mounting plate 3 4 is one of the two fixed mounting plates 3 4 that are closer to both ends of the tooling body 1; in standard box 4 12 and standard box 5 13, the fixed mounting plate 3 4 is one of the two fixed mounting plates 3 4 that are closer to the middle of the tooling body 1.
[0064] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A battery pack vibration fixture, characterized in that, Includes tooling body (1), on which a fixed mounting component is installed; The tooling body (1) is surrounded by multiple No. 1 fasteners (7), and the tooling body (1) is connected to the vibration table through the No. 1 fasteners (7); The fixed installation component is provided with a second fixing part (6) and a third fixing part (8). The fixed installation component is connected to the tooling body (1) through the second fixing part (6) and to the battery pack body through the third fixing part (8).
2. The battery pack vibration fixture according to claim 1, characterized in that, The fixed installation assembly includes a first fixed installation plate (2), a second fixed installation plate (3), and a third fixed installation plate (4); Two sets of fixed mounting plates (2) are respectively set at both ends of the tooling body (1), fixed mounting plate (3) is set in the middle of the tooling body (1), and two sets of fixed mounting plates (4) are symmetrically set at both ends of fixed mounting plate (3). The battery pack body is mounted on the first (2) and the second (3) fixed mounting plate, or on the second (3) and the third (4) fixed mounting plate.
3. The battery pack vibration fixture according to claim 2, characterized in that, Two sets of lifting rings (5) are installed on the tooling body (1), and the two sets of lifting rings (5) are located at both ends of the tooling body (1).
4. The battery pack vibration fixture according to claim 2, characterized in that, Each set of fixed mounting plates includes two (4).
5. A battery pack vibration fixture according to claim 1, characterized in that, The fixed installation assembly has a countersunk hole at the location of the second fixing part (6) that matches the second fixing part (6).
6. The battery pack vibration fixture according to claim 1, characterized in that, The fixed mounting component has a second mounting hole, and the tooling body (1) has multiple first mounting holes evenly distributed on it; the spacing between adjacent first mounting holes is equal to the spacing between the second mounting holes on the fixed mounting component.
7. The battery pack vibration fixture according to claim 1, characterized in that, The tooling body (1) has a connection hole that matches the first fixing part (7) at the setting position of the first fixing part (7).
8. A battery pack vibration fixture according to claim 1, characterized in that, The second fastener (6) and the third fastener (8) are internal hex bolts.
9. A battery pack vibration fixture according to claim 3, characterized in that, The two sets of lifting rings (5) consist of four rings, which are distributed at the four corners of the tooling body (1).
10. A battery pack vibration fixture according to claim 1, characterized in that, The tooling body (1) and the fixed installation components are made of aluminum.