An auxiliary adjustment component for a visual automatic detection device

Abstract

This utility model discloses an auxiliary adjustment component for an automatic visual inspection device, relating to the technical field of visual inspection devices. The utility model includes a worktable and a detection component. A clamping component is mounted on the worktable, and a sliding frame is slidably mounted on the worktable. Four support rods arranged in an array are slidably inserted into both sides of the sliding frame. A lifting plate is fixedly mounted on the top of each of the eight support rods. The detection component is detachably mounted on the lower surface of the lifting plate. A lifting component is mounted on the lifting plate and the sliding frame. A moving component is mounted at the bottom of the sliding frame. The moving component includes a drive shaft, which is rotatably mounted inside the bottom of the sliding frame. A fourth motor is fixedly mounted on one side of the bottom of the sliding frame, and the output end of the fourth motor is fixedly connected to one end of the drive shaft. Two drive gears are fixedly mounted on the drive shaft. Two symmetrically distributed toothed plates are fixedly mounted on the lower surface of the worktable, and the drive gears mesh with the corresponding toothed plates.

Description

Technical Field

[0001] This utility model relates to the field of visual inspection device technology, specifically to an auxiliary adjustment component for an automatic visual inspection device. Background Technology

[0002] A utility model application with application number 202023005303.2 discloses an intelligent valve visual automatic inspection device, including a base, a visual inspection probe, and a display. A mounting frame is fixedly mounted on the upper surface of the base, and a mounting base is located on top of the mounting frame. The visual inspection probe is fixedly mounted on the mounting base, and the display is fixedly mounted on top of the mounting frame. A horizontally fixed frame is located below the visual inspection probe, and columns are fixedly mounted at the four corners of the lower surface of the fixed frame. The columns are fixedly mounted on the upper surface of the base. A lead screw is horizontally mounted inside the fixed frame, and both ends of the lead screw are rotatably connected to the inner sidewall of the fixed frame via first rolling bearings. A motor is fixedly mounted on the left sidewall of the fixed frame, and the output end of the motor is fixedly connected to the left end of the lead screw. A movable plate is slidably mounted inside the fixed frame. This utility model can automatically complete comprehensive visual inspection of valves, reducing manpower and material resources and improving valve inspection efficiency. However, the aforementioned automatic visual inspection device lacks an adjustment component and cannot be moved and adjusted according to the size of the product to be inspected, which can easily lead to a lower degree of product inspection completeness. Utility Model Content

[0003] To address the problem that existing visual automatic inspection devices lack adjustment components, making it impossible to move and adjust the inspection device according to the size of the product to be inspected, which easily leads to low product inspection completeness, the purpose of this utility model is to provide an auxiliary adjustment component for a visual automatic inspection device.

[0004] To solve the above technical problems, the present invention adopts the following technical solution: an auxiliary adjustment component for a visual automatic detection device, including a worktable and a detection component. A clamping component is installed on the worktable, and a sliding frame is slidably installed on the worktable. Four support rods arranged in an array are slidably inserted into both sides of the sliding frame. A lifting plate is fixedly installed at the top of the eight support rods. The detection component is detachably installed on the lower surface of the lifting plate. A lifting component is installed on the lifting plate and the sliding frame. A moving component is installed at the bottom of the sliding frame. The moving component includes a drive shaft, which is rotatably installed in the bottom of the sliding frame. A fourth motor is fixedly installed on one side of the bottom of the sliding frame, and the output end of the fourth motor is fixedly connected to one end of the drive shaft. Two drive gears are fixedly installed on the drive shaft. Two symmetrically distributed toothed plates are fixedly installed on the lower surface of the worktable, and the drive gears mesh with the corresponding toothed plates.

[0005] Preferably, the lifting assembly includes two symmetrically distributed threaded rods, which are rotatably mounted on the lifting plate and threadedly inserted into the sliding frame. A rotating shaft is rotatably mounted on the upper surface of the lifting plate, and two first bevel gears are fixedly mounted on the rotating shaft. A second bevel gear is fixedly mounted on the top of each of the two threaded rods, and the second bevel gear meshes with the corresponding first bevel gear. A third motor is fixedly mounted on one end of the lifting plate, and the output end of the third motor is fixedly connected to one end of the rotating shaft.

[0006] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0007] 1. In this utility model, by setting a moving component, the sliding frame and the detection component can be driven to move horizontally back and forth from one end of the worktable to the other end of the worktable according to the length of the product to be inspected, so as to inspect the product on the clamping component. The product can be visually inspected from one end to the other, thereby improving the completeness of product inspection.

[0008] 2. In this utility model, by setting up a lifting component, the lifting component drives the lifting plate to rise and fall on the sliding frame according to the external dimensions of the product to be tested, and the lifting plate drives the testing component to rise and fall to the optimal testing height. Attached Figure Description

[0009] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0010] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0011] Figure 2 This is a schematic diagram of the bottom structure of the workbench of this utility model;

[0012] Figure 3 This is a schematic diagram of the cross-sectional structure of the sliding plate of this utility model;

[0013] Figure 4 This is a schematic diagram of the cross-sectional structure of the lifting plate of this utility model;

[0014] Figure 5 This is a schematic diagram of the drive shaft structure of this utility model.

[0015] In the diagram: 1. Workbench; 2. Detection assembly; 3. Clamping assembly; 301. Sliding plate; 302. Rotating plate; 303. First motor; 304. Bidirectional lead screw; 305. Second motor; 4. Sliding frame; 5. Lifting plate; 6. Lifting assembly; 601. Threaded rod; 602. Rotating shaft; 603. Third motor; 604. First bevel gear; 605. Second bevel gear; 8. Support rod; 9. Moving assembly; 901. Drive shaft; 902. Drive gear; 903. Gear plate; 904. Fourth motor. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Example: Figure 1-5As shown, this utility model provides an auxiliary adjustment component for a visual automatic inspection device, including a worktable 1 and a detection component 2. The detection component 2 is prior art, specifically the visual inspection probe in the published patent application number 202023005303.2, used for visual inspection of products. A clamping component 3 is installed on the worktable 1, and a sliding frame 4 is slidably installed on the worktable 1. Four support rods 8 are slidably inserted in an array on both sides of the sliding frame 4. A lifting plate 5 is fixedly installed at the top of the eight support rods 8. The detection component 2 is detachably installed on the lower surface of the lifting plate 5 by bolts. A lifting component 6 is installed on the lifting plate 5 and the sliding frame 4. A moving component 9 is installed at the bottom of the sliding frame 4. The moving component 9 includes a drive shaft 901, which is rotatably installed in the bottom of the sliding frame 4. A fourth motor 904 is fixedly installed on one side of the bottom of the sliding frame 4, and the output end of the fourth motor 904 is fixedly connected to one end of the drive shaft 901. Two drive gears 902 are fixedly installed on the drive shaft 901. Two symmetrically distributed toothed plates 903 are fixedly installed on the lower surface of the worktable 1, and the drive gears 902 mesh with the corresponding toothed plates 903. First, the clamping assembly 3 clamps and fixes the product to be inspected. Then, according to the outer dimensions of the product to be inspected, the lifting assembly 6 drives the lifting plate 5 and the inspection assembly 2 to be raised and lowered to a suitable height. The support rod 8 can support the lifting plate 5. Then, the fourth motor 904 drives the drive shaft 901 to rotate forward and backward. The drive shaft 901 drives the drive gears 902 to rotate forward and backward. Through the meshing of the drive gears 902 and the toothed plates 903, the sliding frame 4 and the inspection assembly 2 are driven to move horizontally back and forth from one end of the worktable 1 to the other end of the worktable 1 (the default position of the sliding frame 4 is located at one end of the worktable 1). The product on the clamping assembly 3 is inspected. The product can be visually inspected from one end to the other, thereby improving the completeness of the product inspection.

[0018] The lifting assembly 6 includes two symmetrically distributed threaded rods 601, which are rotatably mounted on the lifting plate 5 and threadedly inserted into the sliding frame 4. A rotating shaft 602 is rotatably mounted on the upper surface of the lifting plate 5, and two first bevel gears 604 are fixedly mounted on the rotating shaft 602. A second bevel gear 605 is fixedly mounted on the top of each of the two threaded rods 601, and the second bevel gear 605 meshes with the corresponding first bevel gear 604. A third motor 603 is fixedly mounted on one end of the lifting plate 5, and the output end of the third motor 603 is fixedly connected to one end of the rotating shaft 602. According to the external dimensions of the product to be inspected, the third motor 603 drives the rotating shaft 602 to rotate, the rotating shaft 602 drives the first bevel gear 604 to rotate, the first bevel gear 604 drives the second bevel gear 605 to rotate, the second bevel gear 605 drives the threaded rods 601 to rotate, and the threaded rods 601 drive the lifting plate 5 to rise and fall on the sliding frame 4 for adjustment. The lifting plate 5 drives the detection assembly 2 to rise and fall for adjustment.

[0019] The clamping assembly 3 includes two symmetrically distributed sliding plates 301, which are slidably mounted on the worktable 1. Rotating plates 302 are rotatably mounted on the sides of the tops of the two sliding plates 301 that are close to each other. A first motor 303 is fixedly mounted on the outer side of the top of one of the sliding plates 301, and the output end of the first motor 303 is fixedly connected to one end of the shaft of the corresponding rotating plate 302. A bidirectional lead screw 304 is rotatably mounted inside the worktable 1, and the bidirectional lead screw 304 is threaded into the bottom ends of the two sliding plates 301. A second motor 3 is fixedly mounted on one side of the worktable 1. 05, and the output end of the second motor 305 is fixedly connected to one end of the bidirectional lead screw 304. The product can be held between the two sliding plates 301. Then, the second motor 305 drives the bidirectional lead screw 304 to rotate. The bidirectional lead screw 304 drives the two sliding plates 301 to move towards each other until the rotating plates 302 on the two sliding plates 301 contact the two ends of the product to clamp and fix the product. During the test, the first motor 303 can drive the corresponding rotating plate 302 to rotate, thereby driving the product to rotate and adjust the test part, so that the outer surface of the product can be fully tested.

[0020] Working principle: When using this utility model, first hold the product between the two sliding plates 301, then use the second motor 305 to drive the bidirectional lead screw 304 to rotate, and the bidirectional lead screw 304 drives the two sliding plates 301 to move towards each other until the rotating plates 302 on the two sliding plates 301 contact the two ends of the product to clamp and fix the product.

[0021] Next, based on the external dimensions of the product to be tested, the third motor 603 drives the rotating shaft 602 to rotate, the rotating shaft 602 drives the first bevel gear 604 to rotate, the first bevel gear 604 drives the second bevel gear 605 to rotate, the second bevel gear 605 drives the threaded rod 601 to rotate, the threaded rod 601 drives the lifting plate 5 to rise and fall on the sliding frame 4, and the lifting plate 5 drives the detection component 2 to rise and fall to the optimal detection height.

[0022] Then, based on the length of the product to be inspected, the fourth motor 904 drives the drive shaft 901 to rotate in both directions. The drive shaft 901 drives the drive gear 902 to rotate in both directions. Through the meshing of the drive gear 902 with the toothed plate 903, the sliding frame 4 and the inspection component 2 are driven to move horizontally back and forth from one end of the worktable 1 to the other end of the worktable 1 to inspect the product on the clamping component 3. The product can be visually inspected from one end to the other, thereby improving the completeness of product inspection.

[0023] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0024] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. An auxiliary adjustment component for a visual automatic inspection device, comprising a worktable (1) and an inspection component (2), characterized in that: A clamping assembly (3) is installed on the workbench (1). A sliding frame (4) is slidably installed on the workbench (1). Four support rods (8) are slidably inserted in an array on both sides of the sliding frame (4). A lifting plate (5) is fixedly installed at the top of the eight support rods (8). The detection assembly (2) is detachably installed on the lower surface of the lifting plate (5). A lifting assembly (6) is installed on the lifting plate (5) and the sliding frame (4). A moving assembly (9) is installed at the bottom of the sliding frame (4). The system includes a drive shaft (901), which is rotatably mounted inside the bottom end of the sliding frame (4). A fourth motor (904) is fixedly mounted on one side of the bottom end of the sliding frame (4), and the output end of the fourth motor (904) is fixedly connected to one end of the drive shaft (901). Two drive gears (902) are fixedly mounted on the drive shaft (901). Two symmetrically distributed toothed plates (903) are fixedly mounted on the lower surface of the worktable (1), and the drive gears (902) mesh with the corresponding toothed plates (903).

2. The auxiliary adjustment component for a visual automatic detection device as described in claim 1, characterized in that, The lifting assembly (6) includes two symmetrically distributed threaded rods (601), and the threaded rods (601) are rotatably mounted on the lifting plate (5), and the threaded rods (601) are threadedly inserted into the sliding frame (4).

3. The auxiliary adjustment component for a visual automatic detection device as described in claim 1, characterized in that, A rotating shaft (602) is rotatably mounted on the upper surface of the lifting plate (5), and two first bevel gears (604) are fixedly mounted on the rotating shaft (602).

4. The auxiliary adjustment component for a visual automatic detection device as described in claim 2, characterized in that, The top ends of both threaded rods (601) are fixedly mounted with second bevel gears (605), and the second bevel gears (605) mesh with the corresponding first bevel gears (604).

5. The auxiliary adjustment component for a visual automatic detection device as described in claim 1, characterized in that, A third motor (603) is fixedly installed at one end of the lifting plate (5), and the output end of the third motor (603) is fixedly connected to one end of the rotating shaft (602).

6. The auxiliary adjustment component for a visual automatic detection device as described in claim 1, characterized in that, The clamping assembly (3) includes two symmetrically distributed sliding plates (301), and the sliding plates (301) are slidably mounted on the worktable (1). A rotating plate (302) is rotatably mounted on one side of the top of each of the two sliding plates (301) that are close to each other. A first motor (303) is fixedly mounted on the outer side of the top of one of the sliding plates (301), and the output end of the first motor (303) is fixedly connected to one end of the rotating shaft of the corresponding rotating plate (302).

7. The auxiliary adjustment component for a visual automatic detection device as described in claim 1, characterized in that, A bidirectional lead screw (304) is rotatably installed inside the workbench (1), and the bidirectional lead screw (304) is threaded into the bottom end of two sliding plates (301).

8. The auxiliary adjustment component for a visual automatic detection device as described in claim 1, characterized in that, A second motor (305) is fixedly installed on one side of the workbench (1), and the output end of the second motor (305) is fixedly connected to one end of the bidirectional lead screw (304).

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