A wire distribution plate for wire production

By designing a wire divider structure that includes limiting grooves, limiting strips, and protective steel strips, the problem of wire breakage during stranding was solved, ensuring guiding stability and convenient replacement, and improving production efficiency.

CN224287857UActive Publication Date: 2026-05-26SHANDONG CHUANGHUI NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG CHUANGHUI NEW MATERIAL TECH CO LTD
Filing Date
2025-06-05
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Existing wire distribution reels are prone to wire breakage during wire stranding, causing the wires to detach, damaging the machine, and making replacement and maintenance inconvenient, thus affecting production efficiency.

Method used

A wire distributor structure was designed, comprising a wire reel body, a mounting shaft, a pressure ring, and a protective steel strip. The structure prevents entanglement when the wire breaks through the limiting groove, limiting strip, and protective steel strip, and improves installation convenience and stability by utilizing internal threads and chamfers.

Benefits of technology

It achieves stable guidance and prevents detachment during the wire stranding process, improves the convenience of replacement and installation, avoids machine damage, and improves production efficiency.

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Abstract

This utility model provides a wire distributor for wire production, mainly relating to the field of wire stranding production technology. A wire distributor for wire production includes a wire distributor body, a mounting shaft, and a pressure ring. The pressure ring is mounted on the end of the mounting shaft. The wire distributor body is fixedly mounted on the mounting shaft by the pressure ring. A through hole is formed in the middle of the wire distributor body, and a limiting groove is formed inside the through hole. Several guide grooves are formed through the wire distributor body. A steel strip groove is formed at the outer end of the wire distributor body, and a protective steel strip is installed in the steel strip groove. The beneficial effects of this utility model are: it can be stably installed on wire processing machines and the wire distributor can be easily replaced; it can effectively bind the wire to prevent entanglement or damage to the machine when wire stranding breaks.
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Description

Technical Field

[0001] This utility model mainly relates to the field of conductor stranding production technology, specifically a conductor stranding reel for conductor production. Background Technology

[0002] Stranding devices, also known as wire stranding devices or even cabling devices in the industry, can strand multiple conductors, such as bare copper wire, aluminum-clad copper conductor, aluminum and aluminum alloy wire, into stranded conductors, or stranded conductors into bundled conductors (known in the industry as cable cores). They are widely used equipment by wire and cable manufacturers. In the automated production process of conductors (such as power cables, communication cables, and electronic wire harnesses), the wire distributor is a key component for achieving orderly arrangement and guidance of conductors. It can separate multiple strands of conductors along a preset path, avoiding tangling and ensuring the accuracy of subsequent processing (such as stranding, sheathing, and testing).

[0003] During the stranding process, it is inevitable that a small number of wires will break under significant tensile force. When the break point is near the distributor, the wire is prone to detaching from the distributor and becoming entangled with other wires or damaging the machine. The distributor is a consumable part with significant frictional wear, and its ease of maintenance has a major impact on production efficiency. When friction increases the gap in the guide groove, the wire is more likely to detach from the distributor's restraint. Therefore, it is necessary to improve the distributor so that it can be installed stably, is easy to replace, and can effectively restrain the wire to prevent it from detaching when it breaks. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a wire distribution reel for wire production. It can be stably installed on wire processing machines and is very easy to replace. It can also effectively bind the wires to prevent tangling or damage to the machine when wire stranding breaks.

[0005] To achieve the above objectives, this utility model employs the following technical solution:

[0006] A wire distribution reel for conductor production includes a reel body, a mounting shaft, and a pressure ring. The pressure ring is mounted on the end of the mounting shaft. The reel body is fixedly mounted on the mounting shaft by the pressure ring. A through hole is formed in the middle of the reel body, and a limiting groove is formed inside the through hole. Several guide grooves are formed through the reel body. A steel strip groove is formed at the outer end of the reel body, and a protective steel strip is installed in the steel strip groove.

[0007] The mounting shaft has a first rod portion and a second rod portion, which are fixedly connected. The diameter of the first rod portion is larger than that of the second rod portion. The second rod portion has several limiting strips at the end near the first rod portion and a threaded end at the end away from the first rod portion. A flange is fixedly connected to the end of the first rod portion away from the second rod portion.

[0008] The inner side of the pressure ring has an internal thread, and the outer side of the pressure ring has several control grooves.

[0009] The pressure ring has a chamfered edge on one side.

[0010] Compared with the existing technology, the beneficial effects of this utility model are:

[0011] This utility model can be stably installed on a wire processing machine via an installation shaft. The limiting groove and limiting strip ensure stable guidance. The wire distribution plate can be replaced and installed very conveniently. The protective steel strip installed in the steel strip groove can effectively bind the wire to prevent entanglement or damage to the machine when the wire breaks during wire stranding. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the assembly structure of this utility model;

[0013] Figure 2 This is an exploded structural diagram of the present invention;

[0014] Figure 3 This is a schematic diagram of the mounting shaft structure of this utility model;

[0015] Figure 4 This is a schematic diagram of the main body structure of the spool of this utility model;

[0016] Figure 5 This is a schematic diagram of the pressure ring structure of this utility model.

[0017] The following are the reference numerals in the attached diagram: 1. Wire reel body; 2. Mounting shaft; 3. Pressure ring; 10. Through hole; 11. Limiting groove; 12. Guide groove; 13. Steel strip groove; 21. First rod; 22. Second rod; 23. Limiting strip; 24. Threaded end; 25. Flange; 30. Internal thread; 31. Control groove; 32. Chamfer. Detailed Implementation

[0018] The present invention will be further described in conjunction with the accompanying drawings and specific embodiments. It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of the present invention. Furthermore, it should be understood that after reading the teachings of this invention, those skilled in the art can make various alterations or modifications to the present invention, and these equivalent forms also fall within the scope defined in this application.

[0019] Combined with appendix Figures 1-5 A wire distribution reel for conductor production includes a reel body 1, a mounting shaft 2, and a pressure ring 3. The pressure ring 3 is mounted on the end of the mounting shaft 2. The reel body 1 is fixedly mounted on the mounting shaft 2 via the pressure ring 3. A through hole 10 is provided in the middle of the reel body 1, and a limiting groove 11 is provided inside the through hole 10. Several guide grooves 12 are provided through the reel body 1. A steel strip groove 13 is provided at the outer end of the reel body 1, and a protective steel strip is installed in the steel strip groove 13. The protective steel strip can prevent the conductor from breaking and detaching from the distribution reel during the conductor stranding process, thus preventing damage to the machine. The protective steel strip is tightened by a steel strip tensioner.

[0020] The mounting shaft 2 has a first rod portion 21 and a second rod portion 22, which are fixedly connected. The diameter of the first rod portion 21 is larger than that of the second rod portion 22. The second rod portion 22 has several limiting strips 23 at the end near the first rod portion 21 and a threaded end 24 at the end away from the first rod portion 21. A flange 25 is fixedly connected to the end of the first rod portion 21 away from the second rod portion 22. The limiting groove 11 is adapted to the limiting strips 23. After the limiting groove 11 and the limiting strips 23 cooperate, they can prevent the coil body 1 from rotating relative to the mounting shaft 2, ensuring a stable guiding effect. The flange 25 is used to fix the mounting shaft 2 on the wire stranding machine and guide the wires produced by stranding.

[0021] The inner side of the pressure ring 3 has an internal thread 30, and the outer side of the pressure ring 3 has several control grooves 31; the internal thread 30 is adapted to the thread end 24 and is used for the pressure ring 3 to be installed at the outer end of the second rod 22.

[0022] The pressure ring 3 has a chamfer 32 on one side edge; the chamfer 32 allows the wrench to be quickly positioned at the outer edge of the pressure ring 3, inserted into the control groove 31 to rotate the pressure ring 3, thereby improving the efficiency of installation and disassembly.

[0023] When using this device, the flange 25 of the mounting shaft 2 is fixedly installed on the wire stranding machine with bolts, the wire reel body 1 is installed on the mounting shaft 2, and then the pressure ring 3 is installed to fix the wire reel body 1; several strands of stranded wire are passed through the guide groove 12 and connected to the stranding machine, the protective steel strip is installed into the steel strip groove 13, and the tightening device is used to tighten the protective steel strip to the outer edge of the wire reel body 1 to complete the installation.

[0024] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A wire separating disc for wire production, comprising a wire disc body (1), a mounting shaft (2), and a compression ring (3), characterized in that: The pressure ring (3) is installed at the end of the mounting shaft (2). The coil body (1) is fixedly installed on the mounting shaft (2) by the pressure ring (3). A through hole (10) is opened in the middle of the coil body (1). A limiting groove (11) is opened inside the through hole (10). Several guide grooves (12) are opened through the coil body (1). A steel strip groove (13) is opened at the outer end of the coil body (1). A protective steel strip is installed in the steel strip groove (13).

2. The wire separating disc for wire production according to claim 1, characterized in that: The mounting shaft (2) has a first rod portion (21) and a second rod portion (22). The first rod portion (21) and the second rod portion (22) are fixedly connected. The diameter of the first rod portion (21) is larger than that of the second rod portion (22). The second rod portion (22) has several limiting strips (23) at one end near the first rod portion (21). The second rod portion (22) has a threaded end (24) at one end away from the first rod portion (21). The first rod portion (21) is fixedly connected to a flange (25) at one end away from the second rod portion (22).

3. The wire separating disc for wire production according to claim 1, characterized in that: The inner side of the pressure ring (3) has an internal thread (30), and the outer side of the pressure ring (3) has several control grooves (31).

4. The wire separating disc for wire production according to claim 3, characterized in that: The pressure ring (3) has a chamfer (32) on one side edge.