A power strip cover

By using a design that separates the conductive spring sheet by bending the welding part and the side baffle, combined with the clamp terminal block and circuit board partitioning, the problems of low safety and low production efficiency of existing power strips are solved, and standardized welding and efficient assembly are achieved.

CN224288650UActive Publication Date: 2026-05-26DONGGUAN BAIYOU ELECTRONICS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN BAIYOU ELECTRONICS CO LTD
Filing Date
2025-04-12
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

The lack of unified standards for soldering conductive contacts and wires in existing power strips leads to lower safety and lower production efficiency.

Method used

The conductive spring body has one end bent to form a bent welding part, and the conductive spring is separated by a side baffle. Combined with the clamp terminal block, it can achieve quick electrical connection. The circuit board partition design improves safety, and the positioning seat and clamping part ensure stable assembly.

Benefits of technology

The standardization of conductive spring welding has been achieved, improving production efficiency, and safety has been enhanced through partitioned design and stable assembly.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224288650U_ABST
    Figure CN224288650U_ABST
Patent Text Reader

Abstract

This utility model relates to the field of power strip technology, specifically to a power strip cover. The utility model includes a main body of the cover, with a side baffle protruding along the length of the main body. Conductive spring contacts are fixed to the side of the side baffle, separating the conductive spring contacts. One end of the main body of the conductive spring contact is bent to form a bent welding portion, the outer surface of which is used for welding wires. The present utility model's method of bending one end of the main body of the conductive spring contact to form a bent welding portion for welding wires achieves standardized welding and high production efficiency; the side baffle separates the conductive spring contacts, increasing safety.
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Description

Technical Field

[0001] This utility model relates to the field of power strip technology, and specifically to a power strip cover. Background Technology

[0002] Existing power strips include conductive springs that are soldered to wires. Some power strips also have USB charging ports for mobile phones. However, there is no unified standard for soldering conductive springs to wires, which results in lower safety. At the same time, the production efficiency of manually soldering wires is also low.

[0003] Therefore, based on the aforementioned shortcomings of existing power strips, improvements are needed. Utility Model Content

[0004] The purpose of this utility model is to provide a top cover for a power strip to address the shortcomings of existing technologies. This assembly and manufacturing process solves the defects of existing power strips, such as low safety.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution.

[0006] A power strip cover includes a cover body, a side baffle is formed on the cover body along the length direction of the cover body, a conductive spring is installed and fixed next to the side baffle, and one end of the spring body of the conductive spring is bent to form a bent welding part.

[0007] Furthermore, the upper cover body is provided with a circuit board, which is electrically connected to a clip terminal block. The clip terminal block includes a terminal and a clip. The terminal is electrically connected to the circuit board, and the clip is directly snapped onto the conductive spring, thereby achieving a quick electrical connection.

[0008] Furthermore, the conductive spring body is vertical, and the clip is snapped onto the spring body from top to bottom, making assembly very convenient.

[0009] Furthermore, the upper cover body has a protruding positioning post, a positioning seat is fixed to the positioning post, the positioning seat is locked onto the positioning post, and the positioning seat includes a pressing part that presses the conductive spring sheet, so that the conductive spring sheet is stably assembled on the upper cover.

[0010] Furthermore, the main body of the upper cover protrudes to form a front baffle, which is connected to the front end of at least two side baffles. The conductive spring and circuit board are located on both sides of the front baffle, respectively, to realize high voltage and low voltage partitions and increase safety.

[0011] Furthermore, the circuit board is located in front of the front baffle, making assembly convenient.

[0012] Furthermore, the bending and welding parts of the multiple conductive springs are arranged side by side, allowing multiple wires to be welded at once, thus improving efficiency.

[0013] The beneficial effects of this utility model are as follows: one end of the conductive spring body is bent to form a bent welding part for welding wires, realizing standardized welding and high production efficiency; the conductive spring is separated by a side baffle, which increases safety. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of the top cover of the power strip according to Embodiment 1 of this utility model.

[0015] Figure 2 for Figure 1 A schematic diagram of the upper cover shell structure of the power strip.

[0016] Figure 3 This is a schematic diagram of the second embodiment of the power strip cover of this utility model.

[0017] Figure 4 for Figure 3 A schematic diagram of the upper cover shell structure of the power strip.

[0018] Figure 5 This is a schematic diagram of the structure of the top cover of the power strip of this utility model, in embodiment three.

[0019] Figure 6 for Figure 5 A schematic diagram of the upper cover shell structure of the power strip.

[0020] Figure 7 This is a schematic diagram of the structure of the conductive spring sheet of this utility model, according to Embodiment 1.

[0021] Figure 8 This is a schematic diagram of the structure of the conductive spring sheet of this utility model in embodiment two.

[0022] Figure 9 This is a schematic diagram of the structure of the conductive spring sheet of this utility model in embodiment three.

[0023] Figure 10 This is a schematic diagram of the structure of the conductive spring sheet of this utility model in embodiment four.

[0024] Figure 11 This is a schematic diagram of the fifth embodiment of the conductive spring of this utility model.

[0025] Figure 12 This is a three-dimensional structural diagram of the conductive spring contact welding fixture of this utility model.

[0026] Figure 13 This is a partial structural schematic diagram of the conductive spring contact welding fixture of this utility model.

[0027] Figure 14 for Figure 13 Another perspective diagram.

[0028] Figure 15 for Figure 13 A schematic diagram of its decomposed structure.

[0029] Figure 16 This is a schematic diagram illustrating the application of the conductive spring contact welding fixture of this utility model.

[0030] Figure 17 for Figure 16 A partial schematic diagram.

[0031] Labels and explanations:

[0032] 1. Spring body; 2. Plug interface; 3. Bending and welding part; 4. Bending part of the body;

[0033] The main body of the top cover 100, the side baffle 200, the front baffle 300, the positioning seat 400, the pressing part 401, the circuit board 500, and the clip terminal block 501;

[0034] Fixture body 01, fixed seat 02, extension strip 03, upper fixed block 04, wire clamping channel 05, movable seat 06, movable strip 07, movable block 08, spacer groove 09, lower groove 010, positioning block 011, positioning groove 012, movable groove 013, limit groove 014, cylinder 015, welding head 106, wire 017, conductive spring 018. Detailed Implementation

[0035] The present invention will be further described below with reference to the accompanying drawings.

[0036] See Figure 1 -- Figure 6 The power strip cover of this utility model includes a cover body 100. A side baffle 200 is formed on the cover body 100 along the length direction of the cover body 100. A conductive spring 018 is installed and fixed next to the side baffle 200. The conductive spring 018 is separated by the side baffle 200 to improve safety.

[0037] The circuit board 500 of this invention is a low-voltage circuit board with a USB interface or a Type-C interface. Therefore, the upper cover body 100 protrudes to form a front baffle 300, which is connected to the front ends of at least two side baffles 200. The circuit board 500 is located in front of the front baffle 300, and the conductive spring 018 and the circuit board 500 are located on both sides of the front baffle 300, thereby separating high voltage and low voltage and improving safety.

[0038] The upper cover body 100 of this utility model has a protruding positioning post, and a positioning seat 400 is fixed on the positioning post. The positioning seat 400 is locked on the positioning post. The positioning seat 400 includes a pressing part 401, which presses the conductive spring piece 018.

[0039] The conductive spring 018 is embedded next to the side baffle 200 of the top cover of the power strip. The positioning seat 400 is aligned with the positioning post on the main body 100 of the top cover and fixed with screws. The pressing part 401 of the positioning seat 400 presses the horizontal spring body 1. The bending and welding parts 3 of multiple conductive springs 018 are arranged side by side to facilitate the welding of wires and achieve standardization.

[0040] The circuit board 500 of this utility model is electrically connected to a clip terminal block 501. The clip terminal block 501 includes a terminal and a clip, such as... Figure 11 As shown, the terminal is used for electrical connection to the circuit board 500. It can be directly soldered onto the circuit board 500 or conductively soldered onto the circuit board 500. The clip is directly snapped onto the conductive spring 018. The main body 1 of the conductive spring 018 is vertical, and the clip is snapped onto the main body 1 from top to bottom, making assembly very convenient.

[0041] After assembling the conductive spring 018, an additional step can be added: assemble the circuit board 500 with the pre-soldered clip terminal 501 onto the top cover body 100 of the power strip, and then snap the clip terminal 501 into the corresponding conductive spring 018 for fixation. Figure 1 In the middle, the circuit board 500 is assembled horizontally, and the upper cover body 100 has an inverted buckle to hold the circuit board 500 in place. Figure 3 In the middle, the upper cover body 100 has a mounting groove, and the circuit board 500 is embedded in the mounting groove for positioning. The mounting groove is located next to the front baffle 300. Figure 5 In the middle, the upper cover body 100 has a mounting groove, and the circuit board 500 is embedded in the mounting groove for positioning. The mounting groove is located next to the front baffle 300.

[0042] See Figure 7 -- Figure 11 The conductive spring 018 of this utility model includes a spring body 1, a protruding block extending upward or downward from the spring body 1, the protruding block forming a plug interface 2 for inserting an external plug, a main body bending portion 4 formed by bending the middle part of the spring body 1 to the left side, and a bending welding portion 3 formed by bending one end of the spring body 1, the outer side of the bending welding portion 3 being used for welding wires.

[0043] First, punch and bend the main body 1 of the conductive spring 018 to form the plug interface 2, punch or bend to form the main body bending part 4, and then bend one end of the spring body 1 to form the bending welding part 3.

[0044] Figure 7 , Figure 8 The conductive spring 018 shown in the image has its main body 1 bent along the X-axis to form a bent welding part 3. Figure 9 , Figure 10 , Figure 11 The conductive spring 018 has its main body 1 bent along the Y-axis to form a bent welding part 3. Figure 10 In the middle of the main body 1 of the conductive spring 018, a main body bending part 4 is formed by bending the middle part of the main body 1. Figure 8 The main bending part 4 of the spring body 1 is formed by direct punching, and the spring body 1 is horizontal. Figure 10 The main body bending part 4 of the spring body 1 is formed by bending, and the spring body 1 is vertical.

[0045] Of course, the above-described embodiments are merely preferred examples of this utility model and are not intended to limit the scope of implementation of this utility model. Therefore, all equivalent changes or modifications made to the structure, features and principles described in the claims of this utility model should be included within the scope of the claims of this utility model.

Claims

1. An upper cover of a power strip, characterized by: It includes an upper cover body, on which a side baffle is formed by protrusion along the length direction of the upper cover body, and a conductive spring is installed and fixed next to the side baffle. One end of the spring body of the conductive spring is bent to form a bent welding part.

2. The upper cover of the power strip according to claim 1, wherein: The upper cover body is provided with a circuit board, which is electrically connected to a clip terminal block. The clip terminal block includes a terminal and a clip. The terminal is electrically connected to the circuit board, and the clip is directly snapped onto the conductive spring.

3. The upper cover of the power strip according to claim 2, wherein: The conductive spring sheet has a vertical body, and the clip is attached to the spring sheet body from top to bottom.

4. The upper cover of the power strip according to claim 1, wherein: The upper cover body has a protrusion forming a positioning post, the positioning post is fixed with a positioning seat, the positioning seat is locked onto the positioning post, and the positioning seat includes a pressing part that presses the conductive spring sheet.

5. The top cover of a power strip according to claim 2, characterized in that: The main body of the upper cover has a protrusion forming a front baffle, which is connected to the front end of at least two side baffles. The conductive spring and circuit board are located on both sides of the front baffle.

6. The top cover of a power strip according to claim 5, characterized in that: The circuit board is located in front of the front baffle.

7. The top cover of a power strip according to claim 1, characterized in that: The bent and welded portions of the multiple conductive spring sheets are arranged side by side.