Double-sided cord light integrated unit

Abstract

This utility model relates to the technical field of integrated wire stripping lamp machines, specifically a double-sided integrated wire stripping lamp machine. The utility model includes a wire stripping mechanism, which comprises a wire stripping finger cylinder. A cutter is fixed to the wire stripping finger of the cylinder, and a cutting head extends from the lower end of the cutter. The cutters of the two wire stripping fingers are symmetrically arranged. This utility model achieves wire stripping by having the wire stripping fingers of the cylinder move towards each other, causing the wire stripping fingers to drive the cutter to clamp the wire. The cutting head of the cutter cuts into the plastic layer of the wire. When the wires move relative to each other, the copper wire is naturally exposed, achieving the wire stripping effect. It features high production efficiency, simple structure, small overall size, and small footprint.

Description

Technical Field

[0001] This utility model relates to the technical field of integrated cord light machine, and specifically to a double-sided integrated cord light machine. Background Technology

[0002] Existing integrated cord stripping machines generally have a complex structure when performing cord stripping operations. On the one hand, the production cost is high, and on the other hand, due to the complex structure and numerous mechanisms, the machine is large in size and occupies a large area.

[0003] Therefore, based on the aforementioned shortcomings of existing integrated cord light units, improvements are needed. Utility Model Content

[0004] The purpose of this utility model is to provide a double-sided cord light integrated machine to address the shortcomings of the existing technology. This double-sided cord light integrated machine solves the defects of the existing cord light integrated machines, such as the complex stripping structure.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution.

[0006] The double-sided wire stripping lamp integrated machine includes a wire stripping mechanism, which includes a wire stripping finger cylinder. The wire stripping finger of the wire stripping finger cylinder is fixed with a cutter. The lower end of the cutter extends with a blade head. The cutters of the two wire stripping fingers are symmetrically arranged.

[0007] Furthermore, the wire stripping mechanism is slidably mounted on a slide rail, which is installed on the frame. The slide rail is sequentially equipped with a wire threading mechanism, a wire stripping mechanism, a power-on mechanism, a wire cutting mechanism, a soldering mechanism, a chip mounting mechanism, a hot air mechanism, an LED testing mechanism, a glue dispensing mechanism, and a curing mechanism. The wire passes through the wire threading mechanism, is stripped by the wire stripping mechanism, powered by the power-on mechanism, cut by the wire cutting mechanism, soldered by the soldering mechanism, has LEDs mounted by the chip mounting mechanism, tested by the LED testing mechanism, glued by the glue dispensing mechanism, and cured by the curing mechanism, thus completing the production of the wire lamp.

[0008] Furthermore, the inner side of the cutter is attached to the outer side of the stripping finger, and a flat-convex portion extends from the bottom inner end of the cutter, which is attached to the bottom surface of the stripping finger. A blade head extends from the lower end of the cutter, and the cutters of the two stripping fingers are symmetrically arranged. The cutter can be quickly positioned, resulting in high installation efficiency.

[0009] Furthermore, a wire-shifting mechanism is also slidably mounted on the slide rail. The wire-shifting mechanism includes a wire-shifting finger cylinder, with the wire-shifting finger of the cylinder horizontally positioned and perpendicular to the slide rail. The wire-shifting mechanism is used to assist in pulling the cable.

[0010] Furthermore, the threading mechanism includes a threading seat, which is plate-shaped and horizontally arranged, and has a thread hole parallel to the slide rail. The wire passes through the thread hole.

[0011] Furthermore, the wire stripping mechanism is slidably mounted on a slide rail. The wire stripping mechanism includes a movable base, on which a movable rail is provided. A wire stripping finger cylinder is mounted on the movable rail, and the wire stripping fingers of the wire stripping finger cylinder are horizontally positioned and perpendicular to the slide rail. The movable base slides along the slide rail, causing the wire stripping finger cylinder to move.

[0012] Furthermore, the movable base is equipped with a push cylinder, and the wire stripping mechanism is also equipped with a wire clamping cylinder. The wire clamping cylinder is vertically arranged and drives a clamping plate. The push cylinder and the wire stripping finger cylinder move relative to each other to achieve wire stripping.

[0013] Furthermore, the energizing mechanism is slidably mounted on a slide rail. The energizing mechanism includes a mounting plate on which an electric cylinder is fixedly mounted. The electric cylinder is vertically mounted and drives a lowering plate. An upper fixing plate is fixed to the lowering plate, and a lower fixing plate is fixed to the mounting plate. An energizing plate is fixed to the upper fixing plate, and a detection hole is formed on the upper surface of the lower fixing plate. The lower end of the energizing plate movably passes through the detection hole. The energizing plate contacts the copper wire to achieve energization, facilitating the detection of the LED.

[0014] Furthermore, the cutting mechanism is slidably mounted on a slide rail. The cutting mechanism includes a cutting finger cylinder, with the cutting finger of the cylinder horizontally positioned and perpendicular to the slide rail. A cutting rod is fixed to the upper cutting finger via a positioning plate. The cutting rod is vertically mounted in a strip shape, with a cutting edge at its bottom end. A cutting plate is fixed to the lower cutting finger cylinder, and a cutting hole is formed on the cutting plate. The lower end of the cutting rod movably passes through the cutting hole. The cutting rod cuts the copper wire, enabling LEDs to be connected in series or in parallel.

[0015] Furthermore, the hot air mechanism is slidably mounted on a slide rail. The hot air mechanism includes a vertically positioned air outlet with a baffle above it. It also includes a fan horizontally positioned at the front end of the air outlet. The hot air mechanism can cure solder paste, allowing LEDs to be soldered onto copper wires.

[0016] The beneficial effects of this utility model are as follows: by moving the stripping fingers of the stripping finger cylinder towards each other, the stripping fingers drive the cutter to clamp the wire, and the cutter head cuts into the plastic layer of the wire. When the wires move relative to each other, the copper wire is naturally exposed, thus achieving the stripping effect. It has high production efficiency, simple structure, small overall size, and small footprint. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0018] Figure 2This is a three-dimensional structural diagram of the present invention from another angle.

[0019] Figure 3 for Figure 2 A partial structural diagram.

[0020] Figure 4 This is a schematic diagram of the wire stripping mechanism of this utility model.

[0021] Figure 5 This is a schematic diagram of the energizing mechanism of this utility model.

[0022] Figure 6 This is a schematic diagram of the tangent mechanism of this utility model.

[0023] Figure 7 for Figure 6 A magnified view of a portion of the image.

[0024] Figure 8 This is a schematic diagram of the hot air mechanism of this utility model.

[0025] Labels and explanations:

[0026] 1. Feeding rack; 2. Receiving rack; 3. Slide rail; 4. Wire threading mechanism; 5. Wire stripping mechanism; 6. Power-on mechanism; 7. Wire moving mechanism; 8. Wire cutting mechanism; 9. Soldering mechanism; 10. SMT mechanism; 11. Hot air mechanism; 12. LED detection mechanism; 13. Dispensing mechanism; 14. Curing mechanism; 15. Wire threading base; 16. Wire hole; 17. Wire stripping finger cylinder; 18. Wire stripping finger; 19. Cutter; 20. Flat and convex part; 21. Cutter head; 22. Wire clamping cylinder; 23. Clamping plate; 24. Power-on cylinder; 25. Lower moving plate; 26. Upper fixing plate; 27. Power-on piece; 28. Lower fixing plate; 29. ​​Detection hole; 30. Wire pulley; 31. Wire cutting finger cylinder; 32. Wire cutting finger; 33. Positioning plate; 34. Cutting rod; 35. Wire cutting plate; 36. Wire guide wheel; 37. Air outlet; 38. Baffle; 39. Fan; 40. Detailed Implementation

[0027] The present invention will be further described below with reference to the accompanying drawings.

[0028] See Figure 1 —— Figure 8 This utility model of a double-sided cord lamp integrated machine includes: a frame, with a feeding rack 1 and a receiving rack 2 respectively arranged at the front and rear ends of the frame. The feeding rack 1 is used to place cord rolls, and the receiving rack 2 is used to reel in the finished cord lamps. The figure shows a double-sided cord lamp integrated machine, that is, the frame has two sets of cord lamp production lines. The two sets of production lines are symmetrically arranged and have the same structure. The following description uses one set of production lines as an example.

[0029] The upper end of the frame of this utility model is provided with a linear slide rail 3 along the front and rear directions. Along the slide rail 3, the following are arranged in sequence: wire threading mechanism 4, wire stripping mechanism 5, power supply mechanism 6, wire cutting mechanism 8, soldering mechanism 9, chip mounting mechanism 10, hot air mechanism 11, LED detection mechanism 12, dispensing mechanism 13, and curing mechanism 14.

[0030] In this invention, the threading mechanism 4 is used to pass the insulation wire through and limit its position. The stripping mechanism 5 is used to strip the insulation wire to expose the copper wire, so that the LED can be soldered on in the subsequent process.

[0031] The energizing mechanism 6 of this invention is used to energize the copper wire for LED testing.

[0032] The cutting mechanism 8 of this utility model is used to cut copper wires to form LEDs in series or parallel according to the design.

[0033] The tinning mechanism 9 of this utility model adopts an existing mechanism for applying solder paste to copper wires for attaching LEDs.

[0034] The placement mechanism 10 of this utility model adopts an existing mechanism, in which a robotic arm drives a nozzle to pick up the LED and place it on the solder paste.

[0035] The hot air mechanism 11 of this utility model is used to blow hot air onto the solder paste to solidify it and fix the LED on the copper wire.

[0036] The LED testing mechanism 12 of this utility model adopts an existing mechanism and completes the LED testing when powered on through optical fiber.

[0037] The dispensing mechanism 13 of this utility model adopts an existing mechanism to drip glue onto the outside of the LED, wrapping the exposed copper wire and LED.

[0038] The curing mechanism 14 of this utility model adopts an existing mechanism, which uses a curing lamp to cure the adhesive.

[0039] The slide rail 3 of this utility model is also provided with a wire shifting mechanism 7. The wire shifting mechanism 7 is slidably mounted on the slide rail 3. The wire shifting mechanism 7 includes a wire shifting finger cylinder. The wire shifting finger of the wire shifting finger cylinder is horizontally arranged and perpendicular to the slide rail. The wire shifting finger cylinder clamps the wire to assist in pulling the wire. Multiple wire shifting mechanisms 7 can be provided on the slide rail 3.

[0040] See Figure 3 The threading mechanism 4 of this utility model includes a threading seat 15, which is plate-shaped and horizontally arranged. The threading seat 15 has a thread hole 16 parallel to the slide rail 3. The wire passes through the thread hole 16 to limit the position of the wire.

[0041] See Figure 3 , Figure 4The wire stripping mechanism 5 of this utility model is slidably mounted on the slide rail 3. The wire stripping mechanism 5 includes a movable base, on which a movable rail is provided. A wire stripping finger cylinder 17 is mounted on the movable rail. The wire stripping fingers 18 of the wire stripping finger cylinder 17 are horizontally arranged and perpendicular to the slide rail. A cutter 19 is fixed on the wire stripping finger 18. The inner side of the cutter 19 is in contact with the outer side of the wire stripping finger 18. A flat protrusion 20 extends from the bottom inner side of the cutter 19 and is in contact with the bottom surface of the wire stripping finger 18. A blade head 21 extends from the lower end of the cutter 19. The cutters 19 of the two wire stripping fingers 18 are symmetrically arranged. When the wire stripping finger cylinder 17 is working, the two wire stripping fingers 18 close together, and the blade heads 21 of the two cutters 19 cut through the plastic layer of the wire.

[0042] The movable base of this utility model is equipped with a push cylinder, and the wire stripping mechanism 5 is also equipped with a wire clamping cylinder 22. The wire clamping cylinder 22 is vertically arranged and drives a clamping plate 23. After the clamping plate 23 clamps the wire, the push cylinder pushes the wire stripping finger cylinder 17 to move along the moving rail, so that the plastic layer of the wire is cut by the cutter 19 and moves a certain distance, exposing the copper wire and realizing wire stripping.

[0043] Of course, if the stripping finger cylinder 17 of the stripping mechanism 5 does not move, the stripping effect can also be achieved by pulling the stripping wire through the moving mechanism 7.

[0044] See Figure 5 The energizing mechanism 6 of this utility model is slidably mounted on the slide rail 3. The energizing mechanism 6 includes a mounting plate, on which an electric cylinder 24 is fixedly mounted. The electric cylinder 24 is vertically mounted and drives a lowering plate 25. An upper fixing plate 26 is fixed to the lowering plate 25. A lower fixing plate 28 is fixed to the mounting plate. An energizing piece 27 is fixed to the upper fixing plate 26. A detection hole 29 is opened on the upper end surface of the lower fixing plate 28. The lower end of the energizing piece 27 is movably inserted into the detection hole 29. A wire pulley 30 is fixed to the front end of the lower fixing plate 28. The wire pulley 30 drives the wire. The lower end of the energizing piece 27 has an inclined edge, thus forming an acute angle. When the electric cylinder 24 drives the energizing piece 27 to move downward, it contacts the copper wire of the wire through the inclined edge, thereby energizing the copper wire.

[0045] See Figure 6 , Figure 7The wire cutting mechanism 8 of this utility model is slidably mounted on the slide rail 3. The wire cutting mechanism 8 includes a wire cutting finger cylinder 31. The wire cutting fingers 32 of the wire cutting finger cylinder 31 are horizontally arranged and perpendicular to the slide rail. A cutting rod 34 is fixed to the upper wire cutting finger 32 by a positioning plate 33. The cutting rod 34 is vertically installed in a strip shape and has a cutting edge at the bottom end. A wire cutting plate 35 is fixed to the lower wire cutting finger cylinder 32. A wire cutting hole 36 is opened on the wire cutting plate 35. The lower end of the cutting rod 34 is movably inserted into the wire cutting hole 36. The rear end of the wire cutting plate 35 is equipped with a wire guide wheel 37. The wire passes through the wire guide wheel 37 and passes through the top end of the wire cutting hole 36. When the wire cutting finger cylinder 31 drives the cutting rod 34 to move downward, it cuts the copper wire.

[0046] See Figure 8 The hot air mechanism 11 of this utility model is slidably mounted on the slide rail 3. The hot air mechanism 11 includes a vertically arranged air outlet 38, with a baffle 39 above the air outlet 38. A cable passes above the air outlet 38 and below the baffle 39, and hot air is discharged from the air outlet 38 to cure the solder paste on the copper wire, thereby soldering and fixing the LED to the copper wire. The hot air mechanism 11 also includes a fan 40, which is horizontally arranged at the front end of the air outlet 38. The cable 40 passes below the fan 40, and the fan 40 blows air to cool the LED.

[0047] Of course, the above-described embodiments are merely preferred examples of this utility model and are not intended to limit the scope of implementation of this utility model. Therefore, all equivalent changes or modifications made to the structure, features and principles described in the claims of this utility model should be included within the scope of the claims of this utility model.

Claims

1. A double-sided wire lamp all-in-one machine, characterized in that: It includes a wire stripping mechanism, which includes a wire stripping finger cylinder. The wire stripping finger of the wire stripping finger cylinder is fixed with a cutter. The lower end of the cutter extends with a blade head. The cutters of the two wire stripping fingers are symmetrically arranged.

2. The double-edge flat lamp integrated machine according to claim 1, characterized in that: The wire stripping mechanism is slidably mounted on a slide rail, which is installed on the frame. The slide rail is sequentially equipped with a wire threading mechanism, a wire stripping mechanism, a power supply mechanism, a wire cutting mechanism, a soldering mechanism, a chip mounting mechanism, a hot air mechanism, an LED testing mechanism, a dispensing mechanism, and a curing mechanism.

3. The double-sided cord light integrated machine according to claim 1, characterized in that: The inner side of the cutter is attached to the outer side of the stripping finger, and a flat-convex part extends from the bottom of the inner side of the cutter, which is attached to the bottom surface of the stripping finger.

4. The double-sided cord light integrated machine according to claim 2, characterized in that: The slide rail is also equipped with a wire-moving mechanism, which is slidably mounted on the slide rail. The wire-moving mechanism includes a wire-moving finger cylinder, and the wire-moving finger of the wire-moving finger cylinder is horizontally arranged and perpendicular to the slide rail.

5. The double-sided cord light integrated machine according to claim 2, characterized in that: The threading mechanism includes a threading seat, which is plate-shaped and horizontally arranged, and has thread holes parallel to the slide rail.

6. The double-sided cord light integrated machine according to claim 2, characterized in that: The wire stripping mechanism includes a movable base, a movable rail on the movable base, and a wire stripping finger cylinder mounted on the movable rail. The wire stripping fingers of the wire stripping finger cylinder are horizontally positioned and perpendicular to the slide rail.

7. The double-sided cord light integrated machine according to claim 6, characterized in that: The movable seat is equipped with a push cylinder, and the wire stripping mechanism is also equipped with a wire clamping cylinder. The wire clamping cylinder is vertically arranged and drives a clamping plate.

8. The double-sided cord light integrated machine according to claim 2, characterized in that: The energizing mechanism is slidably mounted on the slide rail. The energizing mechanism includes a mounting plate, on which an energizing cylinder is fixedly mounted. The energizing cylinder is vertically mounted and drives a lower moving plate. An upper fixed plate is fixed to the lower moving plate. A lower fixed plate is fixed to the mounting plate. An energizing piece is fixed to the upper fixed plate. A detection hole is opened on the upper surface of the lower fixed plate. The lower end of the energizing piece moves into the detection hole.

9. The double-sided cord light integrated machine according to claim 2, characterized in that: The tangent mechanism is slidably mounted on the slide rail. The tangent mechanism includes a tangent finger cylinder. The tangent finger of the tangent finger cylinder is horizontally set and perpendicular to the slide rail. A cutting rod is fixed on the upper tangent finger by a positioning plate. The cutting rod is vertically installed in a strip shape and has a cutting edge at the bottom end. A tangent plate is fixed on the lower tangent finger cylinder. A tangent hole is opened on the tangent plate, and the lower end of the cutting rod moves through the tangent hole.

10. The double-sided cord light integrated machine according to claim 2, characterized in that: The hot air mechanism is slidably mounted on a slide rail. The hot air mechanism includes a vertically arranged air outlet, a baffle plate above the air outlet, and a fan, which is horizontally arranged at the front end of the air outlet.

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