A tail gas absorption tower convenient to maintain

Abstract

The utility model discloses a tail gas absorption tower convenient to maintain, including processing tower, the upper end outer surface of processing tower is provided with the exhaust port, the lower part of processing tower one side outer surface is provided with the tail gas inlet, the lower part of processing tower other side outer surface is provided with processing liquid spraying structure, the upper portion mounting of processing tower inner chamber has demister, the inside mounting of processing tower has processing liquid spraying structure, the lower part of processing liquid spraying structure is provided with the support assembly of padding, the left and right sides fixed mounting of padding support assembly upper end outer surface has the guide rod, the outer wall of guide rod is equipped with the guide ring, the guide ring is fixed on the inner wall of processing tower. The utility model discloses a tail gas absorption tower convenient to maintain, through setting up the padding vibration structure, it is convenient to improve the convenience of padding maintenance, and it is better to use the prospect.

Description

Technical Field

[0001] This utility model relates to the field of exhaust gas absorption tower technology, specifically an exhaust gas absorption tower that is easy to maintain. Background Technology

[0002] In existing technologies, exhaust gas absorption towers are widely used in chemical, pharmaceutical and other fields to treat harmful gases such as volatile organic compounds (VOCs), acidic gases (such as HCl, SO2) and ammonia (NH3).

[0003] However, the packing layer of traditional exhaust gas absorption towers is prone to blockage during operation due to particulate matter accumulation, chemical reaction product deposition, or uneven liquid distribution.

[0004] This blockage can lead to a significant decrease in gas-liquid contact efficiency, increased equipment operating resistance, and even affect the overall treatment effect of exhaust gas.

[0005] Currently, the common solution to the problem of packing blockage is to periodically stop the machine for cleaning or replace the packing. However, this method not only increases maintenance costs but also seriously affects the continuous operating efficiency of the equipment, causing inconvenience to production.

[0006] Therefore, we propose an easy-to-maintain exhaust gas absorption tower. Utility Model Content

[0007] (a) Technical problems to be solved

[0008] To address the shortcomings of existing technologies, this utility model provides an easy-to-maintain exhaust gas absorption tower. It facilitates the up-and-down vibration of the packing support assembly, keeping the packing layer in a continuously dynamic and loose state. This avoids clogging problems caused by the deposition of particulate matter or chemical substances. The vibration function, combined with the flushing effect of the treatment liquid spray structure, can promptly remove deposits on the surface of the packing, improving the convenience of maintenance and effectively solving the problems in the background technology.

[0009] (II) Technical Solution

[0010] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a maintenance-friendly exhaust gas absorption tower, comprising a treatment tower, an exhaust port provided on the upper outer surface of the treatment tower, an exhaust gas inlet provided at the lower part of one side of the outer surface of the treatment tower, a treatment liquid spraying structure provided at the lower part of the other side of the outer surface of the treatment tower, a demister installed at the upper part of the inner cavity of the treatment tower, a treatment liquid spraying structure installed inside the treatment tower, a packing support assembly provided at the lower part of the treatment liquid spraying structure, guide rods fixedly installed on the left and right sides of the upper outer surface of the packing support assembly, guide rings sleeved on the outer walls of the guide rods, and the guide rings fixed to the inner wall of the treatment tower, the packing support assembly comprising a grid pattern. The processing tower includes a material distribution rack, a honeycomb perforated material support plate, and a top packing protective limiting net. A packing vibration structure is installed on one side of the processing tower. This vibration structure comprises a protective shell, a motor, a rotating shaft, a worm gear, and a worm wheel. Two sets of each of the protective shell, worm gear, worm wheel, driven shaft, eccentric wheel, and support arm are used. The two sets of protective shells are fixedly installed on the upper and lower sides of the outer surface of one side of the processing tower. The eccentric wheel is located at the lower end of the honeycomb perforated material support plate. The honeycomb perforated material support plate is fixedly installed on the lower outer surface of the grid material distribution rack. The top packing protective limiting net is fixedly installed on the upper outer surface of the grid material distribution rack. The lower outer surface of the guide rod is fixedly connected to one side of the upper outer surface of the middle frame of the top packing protective limiting net.

[0011] Preferably, the motor is fixed to one side of the upper outer surface of the protective shell at the top, the worm gear and the worm are both located inside the protective shell, the rotating shaft is connected to the lower outer surface of the motor, two sets of worms are fixedly installed on the outer walls of the upper and lower ends of the rotating shaft, the worm gear is located on one side of the outer surface of the worm, the worm and the worm gear mesh with each other, and the worm gear is fixedly installed on the outer wall of one end of the driven shaft.

[0012] Preferably, a bearing is provided between the rotating shaft and the protective shell, and the rotating shaft is rotatably connected to the protective shell through the bearing. Bearings are also provided between the driven shaft and the protective shell and the treatment tower, and the driven shaft is rotatably connected to the protective shell and the treatment tower through the bearing.

[0013] Preferably, one end of the driven shaft extends into the interior of the processing tower and is connected to the support arm, one end of the support arm is fixedly connected to the inner wall of the processing tower, a bearing is provided between the driven shaft and the support arm, the driven shaft is rotatably connected to the support arm through the bearing, and the eccentric wheel is fixedly installed on the outer wall of the driven shaft.

[0014] Preferably, a linear bearing is provided between the guide rod and the guide ring, and the guide rod forms an axial sliding fit with the guide ring through the linear bearing.

[0015] Preferably, the outer edge of the eccentric wheel maintains intermittent contact with the lower surface of the honeycomb support plate, the transmission ratio of the worm and the worm wheel is set to 1:20-1:30, and the speed range of the motor is 200-300 r / min.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides a tail gas absorption tower that is easy to maintain and has the following beneficial effects:

[0018] 1. This easy-to-maintain tail gas absorption tower, through the setting of the packing vibration structure, can drive the packing support component to vibrate up and down, so that the packing layer is continuously in a dynamic loose state, effectively avoiding the clogging problem caused by the deposition of particulate matter or chemical substances, and significantly extending the cleaning cycle of the packing.

[0019] 2. This easy-to-maintain tail gas absorption tower combines vibration function with the flushing effect of treatment liquid spray structure, which can promptly remove the adhering substances on the surface of the packing, reduce the frequency of manual cleaning, improve maintenance convenience, and reduce downtime.

[0020] 3. This easy-to-maintain tail gas absorption tower combines vibration function with the flushing effect of treatment liquid spray structure, which can promptly remove the adhering substances on the surface of the packing, reduce the frequency of manual cleaning, improve maintenance convenience, and reduce downtime.

[0021] 4. This easy-to-maintain tail gas absorption tower features a grid-like material distribution rack and a top packing protective limit net design that ensures the packing will not shift or accumulate during vibration, maintaining a uniform distribution and thus improving gas-liquid contact efficiency and treatment effect.

[0022] 5. This easy-to-maintain tail gas absorption tower uses a set of motors to drive multiple sets of packing support components to vibrate, resulting in low production costs. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of a tail gas absorption tower that is easy to maintain according to this utility model.

[0024] Figure 2 This is a partial side cross-sectional view of a tail gas absorption tower that is easy to maintain according to this utility model.

[0025] Figure 3 This is a partial side cross-sectional view of a vibration structure for the packing of a tail gas absorption tower that is easy to maintain, according to this utility model.

[0026] Figure 4 This is an exploded view of the packing support assembly in a tail gas absorption tower that is easy to maintain, according to this utility model.

[0027] In the diagram: 1. Treatment tower; 2. Exhaust gas inlet; 3. Exhaust outlet; 4. Treatment liquid spraying structure; 5. Packing vibration structure; 6. Demister; 7. Packing support assembly; 8. Guide rod; 9. Guide ring; 10. Driven shaft; 11. Eccentric wheel; 12. Support arm; 13. Protective shell; 14. Motor; 15. Rotating shaft; 16. Worm gear; 17. Worm wheel; 18. Honeycomb perforated material support plate; 19. Grid material distribution rack; 20. Top packing protective limit net. Detailed Implementation

[0028] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0029] This embodiment is an easy-to-maintain exhaust gas absorption tower.

[0030] like Figure 1-4 As shown, the system includes a treatment tower 1. An exhaust port 3 is provided on the upper outer surface of the treatment tower 1. A tail gas inlet 2 is provided at the lower part of one side of the outer surface of the treatment tower 1. A treatment liquid spraying structure 4 is provided at the lower part of the other side of the outer surface of the treatment tower 1. A demister 6 is installed at the upper part of the inner cavity of the treatment tower 1. The treatment liquid spraying structure 4 is installed inside the treatment tower 1. A packing support assembly 7 is provided at the lower part of the treatment liquid spraying structure 4. Guide rods 8 are fixedly installed on the left and right sides of the upper outer surface of the packing support assembly 7. Guide rings 9 are sleeved on the outer walls of the guide rods 8 and fixed to the inner wall of the treatment tower 1. The packing support assembly 7 includes a grid-like material distribution rack 19, a honeycomb perforated material support plate 18, and a top packing protective limit net 20. The treatment tower 1... A packing vibration structure 5 is installed on one side of the tower. The packing vibration structure 5 includes a protective shell 13, a motor 14, a rotating shaft 15, a worm 16 and a worm wheel 17. The protective shell 13, worm 16, worm wheel 17, driven shaft 10, eccentric wheel 11 and support arm 12 are all in two sets. The two sets of protective shells 13 are fixedly installed on the upper and lower sides of the outer surface of one side of the processing tower 1. The eccentric wheel 11 is located at the lower end of the honeycomb hole material support plate 18. The honeycomb hole material support plate 18 is fixedly installed on the lower outer surface of the grid material distribution rack 19. The top packing protective limit net 20 is fixedly installed on the upper outer surface of the grid material distribution rack 19. The lower outer surface of the guide rod 8 is fixedly connected to one side of the upper outer surface of the middle frame of the top packing protective limit net 20.

[0031] The motor 14 is fixed to one side of the upper outer surface of the protective shell 13. The worm gear 17 and worm 16 are both located inside the protective shell 13. The rotating shaft 15 is connected to the lower outer surface of the motor 14. Two sets of worms 16 are fixedly installed on the outer walls of the upper and lower ends of the rotating shaft 15. The worm gear 17 is located on one side of the outer surface of the worm 16, and the worm 16 and worm gear 17 mesh with each other. The worm gear 17 is fixedly installed on the outer wall of one end of the driven shaft 10. A bearing is provided between the rotating shaft 15 and the protective shell 13, and the rotating shaft 15 is rotatably connected to the protective shell 13 through the bearing. Bearings are also provided between the driven shaft 10 and the protective shell 13, and the processing tower 1, and the driven shaft 10 is rotatably connected to the protective shell 13 and the processing tower 1 through the bearing. The driven shaft 10 extends into the interior of the processing tower 1 and connects to the support arm 12. One end of the support arm 12 is fixedly connected to the inner wall of the processing tower 1. A bearing is provided between the driven shaft 10 and the support arm 12, and the driven shaft 10 is rotatably connected to the support arm 12 through the bearing. The eccentric wheel 11 is fixedly installed on the outer wall of the driven shaft 10. A linear bearing is provided between the guide rod 8 and the guide ring 9, and the guide rod 8 forms an axial sliding fit with the guide ring 9 through the linear bearing. The outer edge of the eccentric wheel 11 maintains intermittent contact with the lower surface of the honeycomb hole material support plate 18. The transmission ratio of the worm gear 16 and the worm wheel 17 is set to 1:20-1:30, and the speed range of the motor 14 is 200-300 r / min.

[0032] It should be noted that this utility model is an easy-to-maintain exhaust gas absorption tower. The treatment tower 1, exhaust gas inlet 2, exhaust outlet 3, treatment liquid spraying structure 4, and demister 6 described in this article are all existing technologies and can be effectively known to those skilled in the art. Specific details will not be elaborated further. The packing support assembly 7 fills the packing material into the grid-like material distribution frame 19 on the outer surface of the upper end of the honeycomb perforated material support plate 18, and is covered by the top packing protective limiting net 20. The operation of the motor 14 in the packing vibration structure 5 drives the rotating shaft 15 to rotate. The rotating shaft 15 drives two sets of worm gears 16 to rotate. The worm gears 16 drive the driven shaft 10 to rotate through the worm wheel 17. The driven shaft 10 drives the eccentric wheel 11 to rotate. The eccentric wheel 11 causes the packing support assembly 7 to vibrate up and down, causing the guide rod 8 to move along the guide ring 9. Due to the limiting effect of the grid-like material distribution frame 19 and the top packing protective limiting net 20, the packing material is easily limited, ensuring that the packing material vibrates properly. During the process, the packing will not shift or accumulate, maintaining a uniform distribution, thereby improving gas-liquid contact efficiency. The packing support component 7 vibrates up and down, keeping the packing layer in a dynamically loose state, avoiding blockage caused by particulate matter or chemical substances. The vibration function, combined with the flushing effect of the treatment liquid spray structure, can promptly remove the adhering substances on the packing surface, improving maintenance convenience. Through the high transmission ratio (1:20-1:30) of the worm gear, the high speed of the motor is converted into the low-frequency vibration (10-15r / min) of the eccentric wheel, preventing the packing from scattering or wearing due to high-frequency vibration, while ensuring sufficient vibration force to loosen the deposits. The motor speed is controlled within the range of 200-300r / min, which can provide stable power output and adapt to the physical characteristics of different packings (such as density and impact resistance), balancing the vibration effect and equipment life. The reasonable matching of transmission ratio and speed can reduce the wear of mechanical parts (such as bearings, worm gears) and extend the service life of the packing vibration structure.

[0033] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A maintenance-friendly exhaust gas absorption tower, comprising a treatment tower (1), wherein an exhaust port (3) is provided on the upper outer surface of the treatment tower (1), an exhaust gas inlet (2) is provided on the lower part of one outer surface of the treatment tower (1), a treatment liquid spraying structure (4) is provided on the lower part of the other outer surface of the treatment tower (1), a demister (6) is installed on the upper part of the inner cavity of the treatment tower (1), and a treatment liquid spraying structure (4) is installed inside the treatment tower (1), characterized in that: The lower part of the treatment liquid spraying structure (4) is provided with a packing support assembly (7). Guide rods (8) are fixedly installed on the left and right sides of the upper outer surface of the packing support assembly (7). A guide ring (9) is sleeved on the outer wall of the guide rod (8). The guide ring (9) is fixed on the inner wall of the treatment tower (1). The packing support assembly (7) includes a grid-shaped material distribution rack (19), a honeycomb hole material support plate (18), and a top packing protective limit net (20). A packing vibration structure (5) is installed on one side of the treatment tower (1). The packing vibration structure (5) includes a protective shell (13), a motor (14), a rotating shaft (15), a worm (16), and a worm wheel (17). The protective shell (13), worm (16), worm wheel (17), driven shaft (10), eccentric wheel (11) and support arm (12) are all in two sets. The two sets of protective shells (13) are fixedly installed on the upper and lower sides of the outer surface of one side of the processing tower (1). The eccentric wheel (11) is located at the lower end of the honeycomb hole material support plate (18). The honeycomb hole material support plate (18) is fixedly installed on the lower outer surface of the grid material distribution rack (19). The top filler protective limit net (20) is fixedly installed on the upper outer surface of the grid material distribution rack (19). The lower outer surface of the guide rod (8) is fixedly connected to one side of the upper outer surface of the middle frame of the top filler protective limit net (20).

2. The easy-to-maintain tail gas absorption tower according to claim 1, characterized in that: The motor (14) is fixed on one side of the upper outer surface of the protective shell (13) at the top. The worm wheel (17) and the worm (16) are both located inside the protective shell (13). The rotating shaft (15) is connected to the lower outer surface of the motor (14). Two sets of worms (16) are fixedly installed on the outer walls of the upper and lower ends of the rotating shaft (15). The worm wheel (17) is located on one side of the outer surface of the worm (16). The worm (16) and the worm wheel (17) mesh with each other, and the worm wheel (17) is fixedly installed on the outer wall of one end of the driven shaft (10).

3. The easy-to-maintain tail gas absorption tower according to claim 2, characterized in that: A bearing is provided between the rotating shaft (15) and the protective shell (13). The rotating shaft (15) is rotatably connected to the protective shell (13) through the bearing. A bearing is provided between the driven shaft (10) and the protective shell (13) and the processing tower (1). The driven shaft (10) is rotatably connected to the protective shell (13) and the processing tower (1) through the bearing.

4. The easy-to-maintain tail gas absorption tower according to claim 3, characterized in that: One end of the driven shaft (10) extends into the interior of the processing tower (1) and is connected to the support arm (12). One end of the support arm (12) is fixedly connected to the inner wall of the processing tower (1). A bearing is provided between the driven shaft (10) and the support arm (12). The driven shaft (10) is rotatably connected to the support arm (12) through the bearing. The eccentric wheel (11) is fixedly installed on the outer wall of the driven shaft (10).

5. The easy-to-maintain tail gas absorption tower according to claim 4, characterized in that: A linear bearing is provided between the guide rod (8) and the guide ring (9), and the guide rod (8) forms an axial sliding fit with the guide ring (9) through the linear bearing.

6. The easy-to-maintain tail gas absorption tower according to claim 5, characterized in that: The outer edge of the eccentric wheel (11) maintains intermittent contact with the lower surface of the honeycomb support plate (18), the transmission ratio of the worm (16) and the worm wheel (17) is set to 1:20-1:30, and the speed range of the motor (14) is 200-300r / min.

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