A particulate material sorting device
The particulate material sorting device, composed of a multi-stage cyclone separator kit and a bag filter, solves the problems of screen clogging and low efficiency in the grading process of lightweight aggregates, and achieves clogging-free, fine grading and efficient screening.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI ZHONGXIN YUANJUN ENVIRONMENTAL PROTECTION CO LTD
- Filing Date
- 2025-05-13
- Publication Date
- 2026-05-29
AI Technical Summary
Traditional vibrating screening processes are prone to screen clogging, incomplete screening, and low efficiency in the grading of lightweight aggregates, making it difficult to achieve fine grading.
The particulate material sorting device, which consists of a multi-stage cyclone separator and a bag filter, achieves fine sorting of materials through airflow separation and uses a fan to control the screening range to avoid material blockage.
It achieves efficient and effective sorting of particulate materials without screen clogging, with good screening effect. It has strong applicability and adjustability and is suitable for fine classification of lightweight aggregates.
Smart Images
Figure CN224293555U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of particulate material separation technology, and to a particulate material sorting device, particularly to a particulate material sorting device with good screening effect, high screening efficiency and no screen clogging problem. Background Technology
[0002] Lightweight aggregates refer to aggregates with a bulk density of no more than 1200 kg / m³, including lightweight coarse aggregates and lightweight fine aggregates. Lightweight coarse aggregates have a particle size of no less than 5 mm and a bulk density of no more than 1000 kg / m³; lightweight fine aggregates have a particle size of less than 5 mm and a bulk density of no more than 1200 kg / m³. These aggregates are often mixed with ordinary fine aggregates, cement, water, admixtures, and additives to produce lightweight aggregate concrete and other building materials, which play a role in reducing structural weight and improving thermal insulation performance in construction projects. However, in concrete applications, lightweight aggregates need to be finely graded to ensure their effectiveness and performance stability in concrete. Particle size classification is the most common type of grading for lightweight aggregates. Traditionally, vibrating screening is used for fine grading of lightweight aggregates, but this process suffers from problems such as easy screen clogging, incomplete screening, and low screening efficiency.
[0003] Therefore, it is of great practical significance to develop a particulate material sorting device that has good screening effect, high screening efficiency and does not cause screen clogging. Utility Model Content
[0004] Due to the aforementioned defects in the existing technology, this utility model provides a particulate material sorting device with good screening effect, high screening efficiency and no screen clogging problem.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A particulate material sorting device includes a material bin, a multi-stage cyclone separator kit, a bag filter, and a dust collection fan;
[0007] Each stage of the cyclone separator kit includes a fan and a cyclone separator. The gas inlet of the fan and the cyclone separator are connected through a feed pipe, and the gas outlet of the cyclone separator is connected to the inlet of the bag filter through a discharge pipe.
[0008] The multi-stage cyclone separator kits are arranged sequentially from low to high. The material outlet of the material silo is connected to the feed pipe of the first-stage cyclone separator kit, and the ash hopper outlet of the cyclone separator of the previous stage is connected to the feed pipe of the next stage cyclone separator kit.
[0009] The bag filter and the dust collector fan are connected by an exhaust pipe.
[0010] The material processing procedure in the particulate material sorting device is as follows:
[0011] Material flows from the material silo into the feed pipe of the primary cyclone separator kit. Under the action of the fan in the primary cyclone separator kit, the airflow transports the material to the primary cyclone separator. The primary cyclone separator separates the material. The lighter material 1 flows with the gas from the gas outlet through the primary discharge pipe into the bag filter dust collector, while the heavier material 2 is separated and flows out from the ash hopper outlet of the primary cyclone separator into the feed pipe of the secondary cyclone separator kit. Under the action of the fan in the secondary cyclone separator kit, the airflow transports the material to the secondary cyclone separator. The secondary cyclone separator separates the material. The lighter material 2 flows with the gas from the gas outlet through the secondary discharge pipe into the bag filter dust collector, while the heavier material 2 is separated and flows out from the ash hopper outlet of the secondary cyclone separator.
[0012] Assuming that the materials are divided into smallest, medium, and largest particles according to their particle size from smallest to largest, the heaviest material is medium plus the largest, the lightest material is smallest, the lightest material is medium, and the heaviest material is largest, this achieves fine sorting of particulate materials.
[0013] The above process does not cause material to clog the screen. The screening range of the material can be controlled by controlling the frequency of the blower. It has good adjustability and applicability, good screening effect and high screening efficiency, and good application prospects.
[0014] As a preferred technical solution:
[0015] As described above, the particulate material sorting device has a two-stage cyclone separation kit.
[0016] As described above, a particulate material sorting device includes a primary cyclone separator kit comprising a primary fan and a primary cyclone separator. The gas inlet of the primary fan and the primary cyclone separator are connected through a primary feed pipe, and the gas outlet of the primary cyclone separator is connected to the inlet of a bag filter through a primary discharge pipe.
[0017] The two-stage cyclone separator kit includes a two-stage fan and a two-stage cyclone separator. The gas inlet of the two-stage fan and the two-stage cyclone separator are connected through a two-stage feed pipe, and the gas outlet of the two-stage cyclone separator is connected to the inlet of the bag filter through a two-stage discharge pipe.
[0018] In the particulate material sorting device described above, the material outlet of the material bin is connected to the primary feed pipe, and the ash hopper outlet of the primary cyclone separator is connected to the secondary feed pipe.
[0019] The above technical solution is only one feasible technical solution of this utility model. The protection scope of this utility model is not limited to this. Those skilled in the art can reasonably adjust the specific design according to actual needs.
[0020] Compared with the prior art, the above-mentioned utility model has the following advantages or beneficial effects:
[0021] (1) The particulate material sorting device of this utility model has a reasonable structural design. It uses a bag filter and a multi-stage cyclone separator as material sorting components. In the above process, there will be no problem of material clogging the screen.
[0022] (2) The particle material sorting device of this utility model can control the screening range of materials by controlling the frequency of the blower. It has good adjustability and applicability, good screening effect and high screening efficiency, and has great application prospects. Attached Figure Description
[0023] The present invention, its features, shape, and advantages will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings. Like reference numerals denote like parts throughout the drawings. The drawings are not drawn strictly to scale; the focus is on illustrating the main idea of the invention.
[0024] Figure 1 This is a schematic diagram of the particulate material sorting device of this utility model;
[0025] Among them, 1 is the material silo, 2 is the primary fan, 3 is the primary cyclone separator, 4 is the secondary fan, 5 is the secondary cyclone separator, 6 is the bag filter, and 7 is the dust removal fan. Detailed Implementation
[0026] The structure of this utility model will be further described below with reference to the accompanying drawings and specific embodiments, but this is not intended to limit the utility model.
[0027] Example 1
[0028] A particulate material sorting device, such as Figure 1 As shown, it includes a material silo 1, a two-stage cyclone separator kit, a bag filter, and a dust collector fan;
[0029] The primary cyclone separator kit includes a primary fan 2 and a primary cyclone separator 3. The gas inlets of the primary fan 2 and the primary cyclone separator 3 are connected through a primary feed pipe. The gas outlet of the primary cyclone separator 3 is connected to the inlet of the bag filter 6 through a primary discharge pipe. The material outlet of the material silo 1 is connected to the primary discharge pipe.
[0030] The secondary cyclone separator kit includes a secondary fan 4 and a secondary cyclone separator 5. The gas inlets of the secondary fan 4 and the secondary cyclone separator 5 are connected through a secondary feed pipe. The gas outlet of the secondary cyclone separator 5 is connected to the inlet of the bag filter 6 through a secondary discharge pipe. The ash hopper outlet of the primary cyclone separator 3 is connected to the secondary feed pipe.
[0031] The bag filter 6 is connected to the dust collector fan 7 via an exhaust duct.
[0032] The operation process of the particulate material sorting device of this utility model is as follows:
[0033] Material flows from the material silo into the feed pipe of the primary cyclone separator kit. Under the action of the fan in the primary cyclone separator kit, the airflow transports the material to the primary cyclone separator. The primary cyclone separator separates the material. The lighter material 1 flows with the gas from the gas outlet through the primary discharge pipe into the bag filter dust collector, while the heavier material 2 is separated and flows out from the ash hopper outlet of the primary cyclone separator into the feed pipe of the secondary cyclone separator kit. Under the action of the fan in the secondary cyclone separator kit, the airflow transports the material to the secondary cyclone separator. The secondary cyclone separator separates the material. The lighter material 2 flows with the gas from the gas outlet through the secondary discharge pipe into the bag filter dust collector, while the heavier material 2 is separated and flows out from the ash hopper outlet of the secondary cyclone separator.
[0034] Assuming that the materials are divided into smallest, medium, and largest particles according to their particle size from smallest to largest, the heaviest material is medium plus the largest, the lightest material is smallest, the lightest material is medium, and the heaviest material is largest, this achieves fine sorting of particulate materials.
[0035] Verification has shown that the particulate material sorting device of this utility model has a reasonable structural design. Using a bag filter and a multi-stage cyclone separator kit as material sorting components, the device does not cause material clogging of the screen during the above process. The screening range of the material can be controlled by controlling the frequency of the blower. It has good adjustability and applicability, good screening effect and high screening efficiency, and has great application prospects.
[0036] Those skilled in the art should understand that variations can be implemented by combining existing technology with the above embodiments, which will not be elaborated here. Such variations do not affect the substantive content of this utility model, and will not be elaborated here.
[0037] The preferred embodiments of this utility model have been described above. It should be understood that this utility model is not limited to the specific embodiments described above. Devices and structures not described in detail herein should be understood as being implemented in a conventional manner within the art. Any person skilled in the art can make many possible variations and modifications to the technical solutions of this utility model using the disclosed methods and techniques, or modify them into equivalent embodiments with equivalent changes, without departing from the scope of the technical solution of this utility model. This does not affect the essential content of this utility model. Therefore, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model, without departing from the content of the technical solution of this utility model, still fall within the protection scope of the technical solution of this utility model.
Claims
1. A particulate material sorting device, characterized in that: Includes material silos, multi-stage cyclone separator kits, bag filters, and dust collector fans; Each stage of the cyclone separator kit includes a fan and a cyclone separator. The gas inlet of the fan and the cyclone separator are connected through a feed pipe, and the gas outlet of the cyclone separator is connected to the inlet of the bag filter through a discharge pipe. The multi-stage cyclone separator kits are arranged sequentially from low to high. The material outlet of the material silo is connected to the feed pipe of the first-stage cyclone separator kit, and the ash hopper outlet of the cyclone separator of the previous stage is connected to the feed pipe of the next stage cyclone separator kit. The bag filter and the dust collector fan are connected by an exhaust pipe.
2. The particulate material sorting device according to claim 1, characterized in that, The cyclone separator kit has two stages.
3. The particulate material sorting device according to claim 2, characterized in that, The primary cyclone separator kit includes a primary fan and a primary cyclone separator. The gas inlet of the primary fan and the primary cyclone separator are connected through a primary feed pipe, and the gas outlet of the primary cyclone separator is connected to the inlet of the bag filter through a primary discharge pipe. The two-stage cyclone separator kit includes a two-stage fan and a two-stage cyclone separator. The gas inlet of the two-stage fan and the two-stage cyclone separator are connected through a two-stage feed pipe, and the gas outlet of the two-stage cyclone separator is connected to the inlet of the bag filter through a two-stage discharge pipe.
4. The particulate material sorting device according to claim 3, characterized in that, The material outlet of the material silo is connected to the primary feed pipe, and the ash hopper outlet of the primary cyclone separator is connected to the secondary feed pipe.