Fish bone chopping device
By designing a bone-meat separation mechanism and a cleaning mechanism, the problem of low fish meat recovery rate in fish bone crushing and processing devices is solved, achieving efficient separation and cleaning of fish bones and improving the utilization value of fish bones.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HAINAN YUNZHOU FOOD CO LTD
- Filing Date
- 2025-03-14
- Publication Date
- 2026-05-29
AI Technical Summary
Existing fish bone grinding and processing devices have a low fish meat recovery rate during the processing, failing to fully utilize the nutritional value of fish bones.
The fish meat is separated from the bones by a bone-meat separation mechanism. The meat is transported by a conveyor belt and separated by the extrusion screen of the extrusion belt and the rotating drum. The fish meat is cut by a spiral scraper and the fish bones are crushed by the cutting blade. A cleaning mechanism is also provided to keep the device clean.
It improves the fish meat recovery rate, achieves efficient crushing and separation of fish bones, ensures the cleanliness and hygiene of the equipment, and enhances the subsequent utilization value of fish bones.
Smart Images
Figure CN224293830U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fish processing technology, and in particular to a fish bone crushing and processing device. Background Technology
[0002] In the fish processing industry, fish is an important food source, and its processing encompasses multiple stages from fishing to final product manufacturing. Fish processing aims not only to extract high-quality fish meat but also to properly handle by-products, including fish bones. Fish bones, as the main supporting structure of fish bodies, are rich in calcium and protein, but are considered waste in many food processing processes. If not properly treated, they not only take up space but may also burden the environment. Traditional methods for processing fish bones often involve direct disposal or use as low-value feed ingredients, but these methods fail to fully utilize the nutritional value of fish bones. With technological advancements, fish bone crushing and processing devices have emerged as an effective means of solving this problem. These devices mechanically crush fish bones into fine particles, facilitating subsequent reuse, such as as animal feed additives, fertilizer raw materials, or substrates for high-value extracts.
[0003] In the existing technology, the fish bone crushing and processing device uses a rotary cutter to cut the fish bones directly. However, fish bones usually still have a certain amount of fish meat on them. Since the fish meat is more economical, directly crushing it together with the fish bones results in a low fish meat recovery rate. Utility Model Content
[0004] In view of this, the present invention proposes a fish bone crushing and processing device to solve the problems mentioned above.
[0005] The technical solution of this utility model is implemented as follows:
[0006] A fish bone grinding and processing device includes a base, a frame on the top surface of the base, a first conveyor belt on the top of the frame, and a bone-meat separation mechanism below the end of the first conveyor belt. The bone-meat separation mechanism includes a housing, within which multiple rotating rollers are rotatably mounted. A pressing belt is fitted onto each rotating roller, and a rotating drum engages with the side of the pressing belt. The rotating drum has sieve holes. A first motor is located on the side of the housing, and the output shaft of the first motor passes through the housing and drives the rotating drum. An opening is located on the side of the rotating drum away from the first motor, and a discharge hood is located on the side of the housing. The opening is located inside the discharge hood, the bottom of the discharge hood is provided with a discharge channel, the inner wall of the discharge hood is provided with a spiral scraper, the spiral scraper abuts against the inner wall of the rotating drum, the bottom of the shell is provided with a discharge port, the top surface of the base is provided with an L-shaped frame, the side of the L-shaped frame is provided with a fixing plate, the fixing plate is connected to a mixing tank, the opening of the mixing tank faces upward and is located below the discharge port, the mixing tank is provided with a support plate, the support plate is provided with a rotating shaft, one end of the rotating shaft is provided with a cutting blade, the other end passes through the L-shaped frame and is connected to a second motor, the second motor is provided on the L-shaped frame.
[0007] Preferably, it also includes a discharge pipe and a discharge valve, wherein the discharge pipe is located at the bottom of the mixing tank and the discharge valve is located on the discharge pipe.
[0008] Preferably, it also includes a bearing, which is disposed between the side wall of the housing and the rotating cylinder, with its outer ring disposed on the housing and its inner ring sleeved on the rotating cylinder.
[0009] Preferably, it also includes a second conveyor belt, which is disposed on the top surface of the base. The top surface of the second conveyor belt is provided with a fish meat storage box and a fish bone fragment storage box. The fish meat storage box is located below the discharge channel, and the fish bone fragment storage box is located below the discharge pipe.
[0010] Preferably, it also includes a cleaning mechanism, which includes a water pump, a water inlet pipe, a connecting pipe, an electric actuator, and a water spray pipe. The water pump is located on the side of the frame. One end of the water inlet pipe is connected to the water pump, and the other end passes through the discharge hood and is connected to the connecting pipe. The connecting pipe is connected to the water spray pipe, which is located on the telescopic end of the electric actuator. The electric actuator is located on the inner wall of the discharge hood.
[0011] Preferably, the connecting pipe is a flexible polyurethane corrugated pipe.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. This device uses a bone and meat separation mechanism to separate the fish meat remaining on the fish bones. The fish bones with fish meat are transported by the first conveyor belt and fall into the shell from one end of the feed hopper. The fish meat is squeezed through the screen holes into the rotating drum by the mutual squeezing of the extrusion belt and the rotating drum. The spiral scraper cuts the fish meat in the rotating drum, thereby separating the fish meat from the fish bones. The fish meat is pushed out from the opening of the rotating drum and falls into the discharge channel at the bottom of the discharge hood. Finally, it falls into the bone and meat storage box for fish meat recycling. The fish bones fall into the mixing tank from the discharge port. The rotating cutting blade cuts the fish bones, improving the fish meat recovery rate and crushing the fish bones, which is beneficial for subsequent recycling.
[0014] 2. Equipped with a cleaning mechanism, after the fish bone crushing operation is completed, the water pump is started, which can bring clean water into the connecting pipe through the water inlet pipe and then spray water through the water spray pipe. The sprayed water flow impacts the inner wall of the rotating drum, starts the first motor, and drives the rotating drum to rotate, thereby achieving the effect of cleaning the rotating drum and helping to keep the rotating drum clean. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only preferred embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a three-dimensional structural diagram of a fish bone crushing and processing device according to the present invention;
[0017] Figure 2 This is a cross-sectional structural diagram of a fish bone crushing and processing device according to the present invention;
[0018] Figure 3 for Figure 2 Cross-sectional view at point A in the middle;
[0019] Figure 4 for Figure 2 Enlarged view of section BB;
[0020] Reference numerals: 1. Base; 2. Frame; 3. First conveyor belt; 4. Second conveyor belt; 5. Feed hopper; 6. Shell; 7. Discharge port; 8. First motor; 9. L-shaped frame; 10. Mixing tank; 11. Discharge hood; 12. Discharge channel; 13. Fish meat storage box; 14. Fish bone scrap storage box; 15. Discharge pipe; 16. Discharge valve; 17. Rotating shaft; 18. Rotating roller; 19. Extrusion belt; 20. Rotating drum; 21. Screen hole; 22. Second motor; 23. Opening; 24. Water pump; 25. Water inlet pipe; 26. Connecting pipe; 27. Water spray pipe; 28. Electric actuator; 29. Spiral scraper; 30. Fixing plate; 31. Support plate; 32. Cutting blade; 33. Bearing. Detailed Implementation
[0021] To better understand the technical content of this utility model, a specific embodiment is provided below, and the utility model will be further described in conjunction with the accompanying drawings.
[0022] See Figures 1 to 4 This utility model provides a fish bone crushing and processing device, including a base 1, a frame 2 on the top surface of the base 1, a first conveyor belt 3 on the top of the frame 2, a bone-meat separation mechanism below the end of the first conveyor belt 3, the bone-meat separation mechanism including a housing 6, a plurality of rotating rollers 18 rotatably disposed inside the housing 6, a compression belt 19 sleeved on the rotating rollers 18, a rotating drum 20 meshing with the side of the compression belt 19, a sieve hole 21 on the rotating drum 20, a first motor 8 on the side of the housing 6, the output shaft of the first motor 8 passing through the housing 6 and driving the rotating drum 20, an opening 23 on the side of the rotating drum 20 away from the first motor 8, and a discharge hood 11 on the side of the housing 6. The opening 23 is located inside the discharge hood 11. The discharge hood 11 has a discharge channel 12 at its bottom. The inner wall of the discharge hood 11 is provided with a spiral scraper 29. The spiral scraper 29 abuts against the inner wall of the rotating drum 20. The bottom of the housing 6 is provided with a discharge port 7. The top surface of the base 1 is provided with an L-shaped frame 9. The side of the L-shaped frame 9 is provided with a fixing plate 30. The fixing plate 30 is connected to the mixing tank 10. The opening 23 of the mixing tank 10 faces upward and is located below the discharge port 7. The mixing tank 10 is provided with a support plate 31. The support plate 31 is rotatably provided with a rotating shaft 17. One end of the rotating shaft 17 is provided with a cutting blade 32. The other end passes through the L-shaped frame 9 and is connected to a second motor 22. The second motor 22 is located on the L-shaped frame 9.
[0023] When the fish bone crushing and processing device is working, the fish bones with meat are placed on the first conveyor belt 3. The fish bones are transported to one end by the first conveyor belt 3 and fall from the end. They enter the housing 6 through the feed hopper 5 below. The fish bones are located between the extrusion belt 19 and the outer wall of the rotating drum 20. At this time, the first motor 8 rotates and drives the rotating drum 20 to rotate, rolling the fish bones between the extrusion belt 19 and the rotating drum 20. After being squeezed by the extrusion belt 19, the fish meat is squeezed into the interior of the rotating drum 20 through the screen holes 21. As the rotating drum 20 rotates, the spiral scraper 29 cuts the fish meat squeezed into the rotating drum 20, thereby separating the fish meat from the fish bones. The fish meat is pushed out from the opening 23 of the rotating drum 20 and falls into the discharge channel 12 at the bottom of the discharge hood 11. The fish bones fall into the mixing tank 10 from the discharge port 7. The rotating cutting blade 32 crushes the fish bones, which improves the fish meat recovery rate. Crushing the fish bones is beneficial for subsequent recycling processing.
[0024] Preferably, it also includes a discharge pipe 15 and a discharge valve 16, wherein the discharge pipe 15 is located at the bottom of the mixing tank 10 and the discharge valve 16 is located on the discharge pipe 15.
[0025] The discharge pipe 15 is located at the bottom of the mixing tank 10, which facilitates the natural falling of fish bone fragments under gravity. By controlling the opening and closing of the discharge valve 16, the discharge speed and flow rate of the fish bone fragments can be controlled, avoiding material waste or blockage.
[0026] Preferably, it also includes a bearing 33, which is disposed between the side wall of the housing 6 and the rotating cylinder 20. The outer ring of the bearing 33 is disposed on the housing 6, and the inner ring of the bearing 33 is sleeved on the rotating cylinder 20.
[0027] The bearing 33 is used to support the rotating drum 20, which can reduce the friction during its movement, so that the rotating drum 20 can rotate smoothly in the housing 6, reduce working noise, and improve the rotational stability of the rotating drum 20.
[0028] Preferably, it also includes a second conveyor belt 4, which is disposed on the top surface of the base 1. The top surface of the second conveyor belt 4 is provided with a fish meat storage box 13 and a fish bone fragment storage box 14. The fish meat storage box 13 is located below the discharge channel 12, and the fish bone fragment storage box 14 is located below the discharge pipe 15.
[0029] When the fish bone crushing and processing device is working, the fish meat falls from the discharge channel 12 into the fish meat storage box 13 for easy recycling. The crushed fish bones fall into the fish bone fragment storage box 14 for easy recycling. Starting the second conveyor belt 4 can facilitate the transfer of fish meat and fish bone fragments.
[0030] Preferably, the system also includes a cleaning mechanism, which includes a water pump 24, a water inlet pipe 25, a connecting pipe 26, an electric actuator 28, and a water spray pipe 27. The water pump 24 is located on the side of the frame 2. One end of the water inlet pipe 25 is connected to the water pump 24, and the other end passes through the discharge hood 11 and is connected to the connecting pipe 26. The connecting pipe 26 is connected to the water spray pipe 27. The water spray pipe 27 is located on the telescopic end of the electric actuator 28, and the electric actuator 28 is located on the inner wall of the discharge hood 11.
[0031] After the fish bones are crushed, the water pump 24 is started to draw clean water and deliver it to the spray pipe 27 through the inlet pipe 25 and connecting pipe 26. The water is then sprayed out from the spray pipe 27. At the same time, the electric actuator 28 and the first motor 8 are started. The telescopic end of the electric actuator 28 extends, causing the spray pipe 27 to move inside the rotating drum 20, spraying high-pressure water onto the inner wall of the rotating drum 20. The first motor 8 rotates, causing the rotating drum 20 to rotate, which can clean different parts inside the rotating drum 20, ensuring the cleanliness and hygiene of the fish bone crushing device.
[0032] Preferably, the connecting pipe 26 is a flexible polyurethane corrugated pipe.
[0033] The polyurethane corrugated pipe has a corrugated structure that provides good flexibility and bend resistance. When the electric actuator 28 extends or retracts, the connecting pipe 26 can adapt to changes in angle and length, avoiding bending that could cause water flow blockage.
[0034] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A fish bone grinding and processing device, characterized in that, The system includes a base, a frame on the top surface of the base, a first conveyor belt on the top of the frame, and a meat-bone separation mechanism below the end of the first conveyor belt. The meat-bone separation mechanism includes a housing, within which multiple rotating rollers are rotatably mounted. A pressing belt is fitted onto each rotating roller, and a rotating drum engages with the side of the pressing belt. The rotating drum has sieve holes. A first motor is located on the side of the housing, and the output shaft of the first motor passes through the housing and drives the rotating drum. An opening is located on the side of the rotating drum away from the first motor. A discharge hood is located on the side of the housing. Located inside the discharge hood, the discharge hood has a discharge channel at its bottom and a spiral scraper on its inner wall. The spiral scraper abuts against the inner wall of the rotating drum. The bottom of the housing has a discharge port. The top surface of the base has an L-shaped frame, and the side of the L-shaped frame has a fixing plate. The fixing plate is connected to a mixing tank. The opening of the mixing tank faces upward and is located below the discharge port. The mixing tank has a support plate inside. The support plate is rotatably equipped with a rotating shaft. One end of the rotating shaft is equipped with a cutting blade, and the other end passes through the L-shaped frame and is connected to a second motor. The second motor is located on the L-shaped frame.
2. The fish bone grinding and processing device according to claim 1, characterized in that, It also includes a discharge pipe and a discharge valve, wherein the discharge pipe is located at the bottom of the mixing tank and the discharge valve is located on the discharge pipe.
3. The fish bone grinding and processing device according to claim 1, characterized in that, It also includes a bearing, which is located between the side wall of the housing and the rotating cylinder, with its outer ring on the housing and its inner ring on the rotating cylinder.
4. The fish bone grinding and processing device according to claim 1, characterized in that, It also includes a second conveyor belt, which is located on the top surface of the base. The top surface of the second conveyor belt is provided with a fish meat storage box and a fish bone fragment storage box. The fish meat storage box is located below the discharge channel, and the fish bone fragment storage box is located below the discharge pipe.
5. The fish bone grinding and processing device according to claim 1, characterized in that, It also includes a cleaning mechanism, which includes a water pump, an inlet pipe, a connecting pipe, an electric actuator, and a spray pipe. The water pump is located on the side of the frame. One end of the inlet pipe is connected to the water pump, and the other end passes through the discharge hood and is connected to the connecting pipe. The connecting pipe is connected to the spray pipe, which is located on the telescopic end of the electric actuator. The electric actuator is located on the inner wall of the discharge hood.
6. The fish bone grinding and processing device according to claim 5, characterized in that, The connecting pipe is made of flexible polyurethane corrugated pipe.