An electrically automated sprinkler device

Abstract

The utility model relates to mechanical processing technical field especially is an electrical automation spraying device, including the casing, metal screen belt and spraying mechanism, still include: the fixed column of the bolt joint in the upper side of casing surface side, the other end of fixed column is welded with the sleeve, the inner wall of sleeve is bolted with multistage hydraulic rod, the output shaft of multistage hydraulic rod is bolted with the connecting plate, and the one side of connecting plate is provided with the connecting seat, the utility model discloses through the opening drive motor to drive transmission column, transmission rod, rotary drum and sponge ring synchronous rotation, cooperate with the use of spraying mechanism, adopt the collaborative cleaning mode of washing plus sponge wiping, effectively remove the stubborn dirt or chippings on the surface of metal gear, and simultaneously after shutdown, open the sealed door and open multistage hydraulic rod, to drive rotary drum and sponge ring to move to the outside of device, so that the sponge ring after the replacement of the soiled, avoid the situation that the sponge ring after the soiling influences the subsequent cleaning quality.

Description

Technical Field

[0001] This utility model relates to the field of mechanical processing technology, specifically to an electrically automated spraying device. Background Technology

[0002] Metal gear machining is a core part of mechanical manufacturing, and its process encompasses steps such as blank preparation, rough machining, gear profile machining, heat treatment, finish machining, and surface treatment. Blanks are mostly formed by casting or forging. Rough machining removes excess material through turning and milling, while gear profile machining relies on generating methods such as hobbing and shaping to achieve high-precision tooth profiles. The heat treatment stage uses quenching and tempering to improve the hardness and toughness of the gears, and gear grinding further ensures the surface finish and precision of the teeth. During machining, grease, cutting fluid residue, and organic dirt easily adhere to the surface of metal gears, requiring efficient degreasing with alkaline cleaning solutions. Alkaline cleaning agents decompose animal and vegetable oils through saponification, disperse mineral oil contaminants through emulsification, and, in conjunction with surfactants, reduce interfacial tension to achieve deep cleaning.

[0003] However, simply rinsing may not completely remove the viscous cutting fluid or metal shavings from the gear surface. The residue may carbonize and form hard particles during subsequent heat treatment or assembly, leading to wear or noise. Utility Model Content

[0004] The purpose of this utility model is to provide an electrically automated spraying device that uses a combined cleaning method of rinsing and sponge wiping to effectively remove stubborn oil stains or debris from the surface of metal gears.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an electrically automated sprinkler system, comprising a housing, a metal mesh belt, and a sprinkler mechanism, and further comprising:

[0006] A fixing post is bolted to one side above the surface of the housing. A sleeve is welded to the other end of the fixing post. A multi-stage hydraulic rod is bolted to the inner wall of the sleeve. A connecting plate is bolted to the output shaft of the multi-stage hydraulic rod. A connecting seat is provided on one side of the connecting plate.

[0007] A transmission column is fixed to one side of the connecting plate via a bearing seat. A drive motor that drives the transmission column to rotate is also bolted to the upper surface of the connecting plate. Several transmission rods are provided through the surface of the connecting seat. The transmission rods pass through the connecting plate and are rotatably connected to the through point. One end of the transmission rod is connected to the transmission column via a bevel gear transmission.

[0008] A rotating drum is bolted to the other end of the transmission rod. A sponge ring is sleeved on the surface of the rotating drum. A positioning mechanism is also provided on the surface of the rotating drum. A sealing door is hinged to the other side of the housing.

[0009] Preferably, the spraying mechanism includes a storage tank, a delivery pipe, and a pump body. The storage tank is located on one side of the housing. The delivery pipe is connected to the outlet end of the storage tank. The other end of the delivery pipe is connected to the pump body. A flexible hose is connected to the outlet end of the pump body. A U-shaped tube is connected to the other end of the flexible hose. A horizontal pipe is provided through the surface of the connecting seat and passes through the connecting plate and is connected to the U-shaped tube. Several nozzles are provided at the bottom of the horizontal pipe.

[0010] Preferably, the surface of the rotating drum is also welded with several transverse strips.

[0011] Preferably, the positioning mechanism includes a threaded hole, a retaining ring, a through hole, and a positioning bolt. The threaded hole is formed on the surface of the transverse bar, and the through hole is formed on the surface of the retaining ring.

[0012] Preferably, the output shaft of the drive motor is connected to the transmission column via gear transmission.

[0013] Preferably, the connecting plate and the connecting seat are fixed to each other by a connecting rod.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] This invention uses a drive motor to synchronously rotate the transmission column, transmission rod, rotating drum, and sponge ring. In conjunction with the spray mechanism, it employs a combined cleaning method of rinsing and sponge wiping to effectively remove stubborn oil stains or debris from the surface of metal gears. After the machine stops, the sealing door is opened and the multi-stage hydraulic rod is activated to move the rotating drum and sponge ring to the outside of the device for replacement of the soiled sponge ring, thus preventing the soiled sponge ring from affecting the subsequent cleaning quality. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This utility model Figure 1 Enlarged structural diagram at point A;

[0018] Figure 3 This is a schematic diagram of the connecting plate, connecting seat and its surrounding structure in this utility model;

[0019] Figure 4 This is a schematic diagram of the sponge ring after it has been removed from the surface of the rotating cylinder in this utility model;

[0020] Figure 5 This utility model Figure 4 Enlarged structural diagram at point B;

[0021] Figure 6 This is a schematic diagram of the sealed door after it has been opened in this utility model;

[0022] Figure 7 This is a partial cross-sectional view of the casing in this utility model.

[0023] In the diagram: 1. Housing; 2. Metal mesh belt; 3. Spraying mechanism; 31. Liquid storage tank; 32. Conveying pipe; 33. Pump body; 34. Hose; 35. U-shaped pipe; 36. Horizontal pipe; 37. Nozzle; 4. Fixed column; 5. Sleeve; 6. Multi-stage hydraulic rod; 7. Connecting plate; 8. Connecting seat; 9. Transmission rod; 10. Drive motor; 11. Transmission column; 12. Rotary drum; 13. Horizontal bar; 14. Sponge ring; 15. Sealing door; 16. Positioning mechanism; 161. Threaded hole; 162. Fixed ring; 163. Through hole; 164. Positioning bolt. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-7 An electrically automated sprinkler system includes a housing 1, a metal mesh belt 2, and a sprinkler mechanism 3. The metal mesh belt 2 is a metal mesh conveyor belt, which is existing technology. A fixing post 4 is bolted to one side of the upper surface of the housing 1. A sleeve 5 is welded to the other end of the fixing post 4. A multi-stage hydraulic rod 6 is bolted to the inner wall of the sleeve 5. With the cooperation of the fixing post 4 and the sleeve 5, the multi-stage hydraulic rod 6 is fixed at a slightly higher position. A connecting plate 7 is bolted to the output shaft of the multi-stage hydraulic rod 6. A connecting seat 8 is provided on one side of the connecting plate 7. The connecting plate 7 and the... The connecting seats 8 are fixed to each other by connecting rods. A transmission column 11 is fixed to one side of the connecting plate 7 by a bearing seat, which enables the transmission column 11 to rotate. A drive motor 10 is also bolted to the upper surface of the connecting plate 7. The output shaft of the drive motor 10 is connected to the transmission column 11 by gear transmission. Several transmission rods 9 are provided through the surface of the connecting seat 8. The transmission rods 9 are rotatably connected to the through-hole of the connecting seat 8. The transmission rods 9 pass through the connecting plate 7 and are rotatably connected to the through-hole. One end of the transmission rod 9 is connected to the transmission column 11 by bevel gear transmission.

[0026] A rotating drum 12 is bolted to the other end of the transmission rod 9. A sponge ring 14 is sleeved on the surface of the rotating drum 12. Several transverse strips 13 are also welded to the surface of the rotating drum 12 to increase the friction between the rotating drum 12 and the inner wall of the sponge ring 14. A positioning mechanism 16 is also provided on the surface of the rotating drum 12. A sealing door 15 is hinged to the other side of the housing 1. The sealing door 15 is equipped with a door lock during actual use and can be opened or closed.

[0027] The spraying mechanism 3 includes a storage tank 31, a conveying pipe 32, and a pump body 33. The storage tank 31 is located on one side of the housing 1. The storage tank 31 stores alkaline cleaning solution for removing grease, cutting fluid residue, and organic dirt from metal gears such as steel and cast iron. The conveying pipe 32 is connected to the outlet end of the storage tank 31, and the other end of the conveying pipe 32 is connected to the pump body 33. A hose 34 is connected to the outlet end of the pump body 33, and a U-shaped tube 35 is connected to the other end of the hose 34. A horizontal pipe 36 is provided through the surface of the connecting seat 8, and the horizontal pipe 36 passes through the connecting plate 7 and is connected to the U-shaped tube 35. Several nozzles 37 are provided at the bottom of the horizontal pipe 36.

[0028] During operation, the metal mesh belt 2, pump body 33, and drive motor 10 are turned on. The metal mesh belt 2 drives the placed metal gears into the interior of the housing 1. At the same time, the opening of the pump body 33 allows the cleaning fluid inside the storage tank 31 to pass through the delivery pipe 32, pump body 33, U-shaped pipe 35, and horizontal pipe 36, and then spray the cleaning fluid onto the metal material on the surface of the metal mesh belt 2 through the nozzle 37 for cleaning. Meanwhile, the drive motor 10 drives the transmission column 11 to rotate through the gears. The transmission column 11 drives the transmission rod 9, rotating drum 12, and surface sponge ring 14 to rotate through the bevel gears. In conjunction with the sprayed cleaning agent, the metal gears are wiped and cleaned, resulting in a better cleaning effect.

[0029] The positioning mechanism 16 includes a threaded hole 161, a retaining ring 162, a through hole 163, and a positioning bolt 164. The threaded hole 161 is formed on the surface of the transverse bar 13, and the through hole 163 is formed on the surface of the retaining ring 162. After the sponge ring 14 is fitted onto the surface of the rotating cylinder 12, the retaining ring 162 is lifted and fitted onto the surfaces of the transverse bar 13 and the rotating cylinder 12, aligning the through hole 163 with the threaded hole 161. Then, the positioning bolt 164 is tightened to fix the retaining ring 162 to the rotating cylinder 12, and at the same time, the sponge ring 14 is fixed to the surface of the rotating cylinder 12. After repeated cleaning, the surface of the sponge ring 14 becomes covered with dirt. At this point, it needs to be replaced during a shutdown. First, open the sealing door 15, then open the multi-stage hydraulic rod 6. Its output shaft extends to move the connecting plate 7 and the connecting seat 8. Then, the rotating drum 12 and the sponge ring 14 are located on the outside of the housing 1. Loosen the positioning bolt 164, then remove the fixing ring 162 and the old sponge ring, and replace it with a new one. Replacing the sponge ring 14 outside the device is more convenient and also avoids the situation where the sponge ring 14, which has been used for a long time, becomes severely soiled, affecting the subsequent cleaning quality.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An electrically automated sprinkler system, comprising a housing (1), a metal mesh belt (2), and a sprinkler mechanism (3), characterized in that, Also includes: A fixing post (4) is bolted to one side above the surface of the housing (1). A sleeve (5) is welded to the other end of the fixing post (4). A multi-stage hydraulic rod (6) is bolted to the inner wall of the sleeve (5). A connecting plate (7) is bolted to the output shaft of the multi-stage hydraulic rod (6). A connecting seat (8) is provided on one side of the connecting plate (7). A transmission column (11) is fixed to one side of the connecting plate (7) by a bearing seat. A drive motor (10) for driving the transmission column (11) to rotate is also bolted above the surface of the connecting plate (7). Several transmission rods (9) are provided through the surface of the connecting seat (8). The transmission rods (9) pass through the connecting plate (7) and are rotatably connected to it at the point of penetration. One end of the transmission rod (9) is connected to the transmission column (11) through a bevel gear transmission. A rotating drum (12) is bolted to the other end of the transmission rod (9). A sponge ring (14) is sleeved on the surface of the rotating drum (12). A positioning mechanism (16) is also provided on the surface of the rotating drum (12). A sealing door (15) is hinged on the other side of the housing (1).

2. The electrically automated sprinkler system according to claim 1, characterized in that: The spraying mechanism (3) includes a storage tank (31), a conveying pipe (32), and a pump body (33). The storage tank (31) is located on one side of the housing (1). The conveying pipe (32) is connected to the outlet end of the storage tank (31). The other end of the conveying pipe (32) is connected to the pump body (33). The outlet end of the pump body (33) is connected to a flexible hose (34). The other end of the flexible hose (34) is connected to a U-shaped pipe (35). A horizontal pipe (36) is provided through the surface of the connecting seat (8). The horizontal pipe (36) passes through the connecting plate (7) and is connected to the U-shaped pipe (35). Several nozzles (37) are provided at the bottom of the horizontal pipe (36).

3. The electrically automated sprinkler system according to claim 1, characterized in that: The surface of the rotating drum (12) is also welded with several transverse strips (13).

4. The electrically automated sprinkler system according to claim 3, characterized in that: The positioning mechanism (16) includes a threaded hole (161), a retaining ring (162), a through hole (163), and a positioning bolt (164). The threaded hole (161) is opened on the surface of the transverse bar (13), and the through hole (163) is opened on the surface of the retaining ring (162).

5. The electrically automated sprinkler system according to claim 1, characterized in that: The output shaft of the drive motor (10) is connected to the transmission column (11) via gear transmission.

6. The electrically automated sprinkler system according to claim 1, characterized in that: The connecting plate (7) and the connecting seat (8) are fixed to each other by a connecting rod.

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