A copper profile straightening device
By utilizing the vibration effect of the top plate and elastic frame driven by the second hydraulic cylinder in the copper profile straightening device, the problem of easy springback after copper profile straightening is solved, and a more efficient straightening effect is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TAIZHOU TAIJIN ALLOY MATERIAL CO LTD
- Filing Date
- 2025-04-09
- Publication Date
- 2026-05-29
AI Technical Summary
In the copper profile straightening device, the obliquely symmetrical structure of the lower roller pressing die and the base support makes it easy for the profile to spring back after straightening, which affects the straightening effect.
The second hydraulic cylinder on the side bar is used for output operation, so that the top plate, elastic frame and upper pressure plate work together to move the upper and lower pressure plates to a suitable height. Combined with the output motor, vibrating cylinder and eccentric wheel group, a vibration effect is generated to consolidate the straightening effect.
The straightening effect of the copper profile straightening device has been improved, ensuring that the product is not prone to springback after straightening, and improving the straightening accuracy and efficiency of the equipment.
Smart Images

Figure CN224294352U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of copper profile processing technology, specifically a copper profile straightening device. Background Technology
[0002] Copper profiles refer to copper materials with specific shapes and properties manufactured through processing techniques. They mainly include copper rods, copper tubes, copper plates, copper wires, and other products in various forms. These products are widely used in various fields and possess excellent electrical conductivity, thermal conductivity, and corrosion resistance.
[0003] In the field of copper profile straightening devices, CN202210382739.8 proposes a straightening device and method for straightening high-strength steel pipes, belonging to the field of parts processing and forming technology. It solves the problem of low straightening efficiency in existing steel pipe straightening devices. It includes an upper roller die, a lower roller die, and a base support. The upper roller die includes an upper support part and a first main straightening wheel, with both ends of the first main straightening wheel rotatably connected to the upper support part. The lower roller die includes a lateral pushing device, grooved side plates, a fixing block, and a second main straightening wheel. The two grooved side plates are symmetrically arranged, and their bottoms are connected to the base support. Each grooved side plate has grooves in the middle and on both sides. However, in copper profile straightening devices, the lower roller die and the base support have an oblique symmetrical structure, which easily leads to springback after straightening, affecting the subsequent straightening effect. Utility Model Content
[0004] The purpose of this invention is to provide a copper profile straightening device to solve the problems mentioned in the background art.
[0005] By adopting the above technical solution, the second oil cylinder on the side bar is used to operate, causing the top plate to move to a suitable height position so that the elastic frame and the upper pressure plate cooperate with the upper and lower pressure plates. The vibration effect generated by the output motor, vibrating cylinder, and eccentric wheel group can effectively achieve the pressing effect of the straightened product, thus consolidating the straightening effect and improving the straightening effect of the equipment.
[0006] To achieve the purpose of this utility model, the utility model is implemented through the following technical solution: a copper profile straightening device, including a base frame power assembly and a thickness control power component, wherein a thickness control power component is fixedly inserted above the side of the base frame power assembly, and a bolt-connected vibration output mechanism is provided above one end of the base frame power assembly;
[0007] The thickness control power component includes a first hydraulic cylinder, a lifting base plate, an upper casing, a gearbox, a drive motor, a meshing gear set, a power roller, an inner transmission wheel set, and an outer transmission wheel set. The first hydraulic cylinder is located above the side of the base frame power component. The output end of the first hydraulic cylinder is bolted to the upper casing via the lifting base plate. A gearbox is located on the outer side of one end of the upper casing, and a drive motor is located on the outer side of the gearbox. A meshing gear set is located at the output end of the drive motor. A power roller is located at the output end of the meshing gear set, and an inner transmission wheel set is located at the output end of the power roller. An outer transmission wheel set is located at the output end of the inner transmission wheel set.
[0008] In a preferred embodiment of this utility model, the inner drive wheel set and the outer drive wheel set are arranged in an alternating configuration.
[0009] In a preferred embodiment of the present invention, the base frame power assembly includes a pad, a shock absorber, a base plate, a first bolt base, a lower casing, and a lower roller assembly. The shock absorber is disposed above the pad, and the base plate is disposed on the top side of the shock absorber.
[0010] In a preferred embodiment of the present invention, a first bolt base is provided above one end of the base plate, and a lower casing is provided above the first bolt base, with a lower roller assembly provided on the inner side of the lower casing.
[0011] In a preferred embodiment of this utility model, the vibration output mechanism includes a second bolt base, a lower pressure plate, a side strip, a second oil cylinder, a top plate, a bushing strip, an output motor, a vibrating cylinder, an eccentric wheel assembly, an elastic frame, and an upper pressure plate. The second bolt base is bolted to the top of the other end of the base plate. A lower pressure plate is provided above the second bolt base. A side strip is provided on the outer side of the second bolt base, and a second oil cylinder is provided above the side strip. A top plate is provided above the second oil cylinder.
[0012] In a preferred embodiment of this utility model, bushing strips are provided above both ends of the top plate, and an output motor is provided on the outer side of the bushing strips. The output end of the output motor passes through the vibrating cylinder and is connected to an eccentric wheel assembly. An elastic frame is provided on the inner bottom side of the top plate, and an upper pressure plate is provided below the elastic frame.
[0013] Compared with the prior art, the beneficial effects of this utility model are: the copper profile straightening device, after the output of the second oil cylinder on the side bar, causes the top plate to move to a suitable height position so that the elastic frame and the upper pressure plate cooperate with the upper and lower pressure plates. The vibration effect generated by the output motor, vibrating cylinder and eccentric wheel group can effectively make the straightened product achieve the pressing effect, thus consolidating the straightening effect and improving the straightening effect of the equipment. Attached Figure Description
[0014] Figure 1 This is a front-view three-dimensional structural schematic diagram of the present invention;
[0015] Figure 2 This is a three-dimensional structural diagram of the present invention viewed from below;
[0016] Figure 3 This is a schematic diagram of the structure of the thick-film control power component of this utility model;
[0017] Figure 4 This is a schematic diagram of the vibration output mechanism of this utility model.
[0018] In the diagram: 1. Base frame power assembly; 101. Pad block; 102. Shock absorber; 103. Base plate; 104. First bolt base; 105. Lower casing; 106. Lower roller assembly; 2. Thickness control power component; 201. First hydraulic cylinder; 202. Lifting base plate; 203. Upper casing; 204. Gearbox; 205. Drive motor; 206. Meshing gear set; 207. Power roller; 208. Inner transmission wheel set; 209. Outer transmission wheel set; 3. Vibration and pressure output mechanism; 301. Second bolt base; 302. Lower pressure plate; 303. Side strip; 304. Second hydraulic cylinder; 305. Top plate; 306. Bushing strip; 307. Output motor; 308. Vibration cylinder; 309. Eccentric wheel set; 3010. Elastic frame; 3011. Upper pressure plate. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figure 1-4 This utility model provides a technical solution: a copper profile straightening device, including a base frame power assembly 1 and a thickness control power component 2. The thickness control power component 2 is fixedly inserted on the upper side of the base frame power assembly 1, and a bolt-connected vibration output mechanism 3 is provided on the upper side of one end of the base frame power assembly 1.
[0021] The thick-control power component 2 includes a first hydraulic cylinder 201, a lifting base plate 202, an upper casing 203, a gearbox 204, a drive motor 205, a meshing gear set 206, a power roller 207, an inner transmission wheel set 208, and an outer transmission wheel set 209. The first hydraulic cylinder 201 is located above the side of the base frame power component 1. The output end of the first hydraulic cylinder 201 is bolted to the upper casing 203 through the lifting base plate 202. The gearbox 204 is located on the outer side of one end of the upper casing 203, and the drive motor 205 is located on the outer side of the gearbox 204. The output end of the drive motor 205 is provided with a meshing gear set 206, the output end of the meshing gear set 206 is provided with a power roller 207, the output end of the power roller 207 is provided with an inner transmission wheel set 208, and the output end of the inner transmission wheel set 208 is provided with an outer transmission wheel set 209.
[0022] The inner drive wheel set 208 and the outer drive wheel set 209 are arranged in an alternating configuration.
[0023] In this embodiment, based on the specific height position of the product, the first hydraulic cylinder 201 outputs power to drive the output end to operate, causing the upper casing 203 on the lifting base plate 202 to move to a suitable height position. This causes the drive motor 205 on the outside of the gearbox 204 to output power to drive the output end to operate. The drive motor 205 outputs power to drive the meshing gear set 206 to mesh and transmit power. After the inner transmission wheel set 208 and the outer transmission wheel set 209 output power, the power roller 207 output power to achieve the same direction of operation, thereby enabling the product to be output.
[0024] The base frame power assembly 1 includes a pad 101, a shock absorber 102, a base plate 103, a first bolt base 104, a lower casing 105, and a lower roller assembly 106. The shock absorber 102 is disposed above the pad 101, and the base plate 103 is disposed on the top side of the shock absorber 102.
[0025] In this embodiment, when in use, the shock absorber 102 is effectively mounted on the processing position by the pad 101, so that the various components of the equipment can be effectively spliced and assembled above both ends of the base plate 103.
[0026] A first bolt base 104 for bolt connection is provided above one end of the base plate 103, and a lower casing 105 is provided above the first bolt base 104. A lower roller group 106 is provided on the inner side of the lower casing 105.
[0027] In this embodiment, when processing is required, the lower casing 105 and the lower roller group 106 above both ends of the first bolt base 104 are used to output power to drive the output end to run, so that the lower roller group 106 runs in the same direction.
[0028] The vibration output mechanism 3 includes a second bolt base 301, a lower pressure plate 302, a side strip 303, a second hydraulic cylinder 304, a top plate 305, a bushing strip 306, an output motor 307, a vibrating cylinder 308, an eccentric wheel assembly 309, an elastic frame 3010, and an upper pressure plate 3011. The second bolt base 301 is bolted to the top of the other end of the base plate 103. The lower pressure plate 302 is provided above the second bolt base 301. The side strip 303 is provided on the outer side of the second bolt base 301. The second hydraulic cylinder 304 is provided above the side strip 303. The top plate 305 is provided above the second hydraulic cylinder 304.
[0029] In this embodiment, when the base frame power assembly 1 and the thickness control power component 2 are in operation, the upper part of the lower pressure plate 302 is adapted to be mounted, and the second oil cylinder 304 on the side strip 303 outputs power to move the top plate 305 to a suitable height position.
[0030] The top plate 305 has bushing strips 306 above both ends, and an output motor 307 is provided on the outer side of the bushing strips 306. The output end of the output motor 307 passes through the vibrating cylinder 308 and is connected to the eccentric wheel group 309. The bottom inner side of the top plate 305 has an elastic frame 3010, and an upper pressure plate 3011 is provided below the elastic frame 3010.
[0031] In this embodiment, after the output motor 307 outputs power, the eccentric wheel group 309 on the vibrating cylinder 308 outputs power to achieve the transmission operation and generate a vibration effect, so that the upper pressure plate 3011 below the elastic frame 3010 achieves the effect of vibration processing on the product to consolidate the straightening effect of the tea farmer.
[0032] The working principle of this copper profile straightening device is as follows: During use, the shock absorber 102 is effectively mounted on the processing position using the pad 101, allowing the various components of the equipment to be effectively assembled above both ends of the base plate 103. When processing is required, the lower casing 105 and lower roller group 106 above both ends of the first bolt base 104 output power to drive the output end, causing the lower roller group 106 to move in the same direction. Then, according to the specific height position of the product, the first hydraulic cylinder 201 outputs power to drive the output end, causing the upper casing 203 on the lifting base plate 202 to move to a suitable height position. This allows the drive motor 205 outside the gearbox 204 to output power to drive the output end, causing the drive motor 205 to output power. The power drives the meshing gear set 206 to mesh and transmit power, so that the inner transmission wheel set 208 and the outer transmission wheel set 209 output power, which enables the power roller 207 to output power and move in the same direction to output the product. When the base frame power assembly 1 and the thickness control power component 2 output power, the lower pressure plate 302 is adapted to be mounted, and the second oil cylinder 304 on the side strip 303 outputs power to move the top plate 305 to a suitable height position. After the output motor 307 outputs power, the eccentric wheel set 309 on the vibrating cylinder 308 outputs power to achieve transmission and generate a vibration effect, so that the upper pressure plate 3011 under the elastic frame 3010 achieves the effect of vibration processing on the product to consolidate the straightening effect of the tea farmer.
[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
Claims
1. A copper profile straightening device, comprising a base frame power assembly (1) and a thickness control power component (2), characterized in that: A fixedly inserted thick control power component (2) is provided on the upper side of the base frame power assembly (1), and a bolt-connected vibration output mechanism (3) is provided on the upper side of one end of the base frame power assembly (1); The thickness control power component (2) includes a first hydraulic cylinder (201), a lifting base plate (202), an upper casing (203), a transmission gearbox (204), a drive motor (205), a meshing gear set (206), a power roller (207), an inner transmission wheel set (208), and an outer transmission wheel set (209). The first hydraulic cylinder (201) is located above the side of the base frame power component (1), and the output end of the first hydraulic cylinder (201) is bolted to the upper casing (203) through the lifting base plate (202). A gearbox (204) is provided on the outer side of one end of the upper casing (203), and a drive motor (205) is provided on the outer side of the gearbox (204). A meshing gear set (206) is provided at the output end of the drive motor (205), a power roller (207) is provided at the output end of the meshing gear set (206), an inner transmission wheel set (208) is provided at the output end of the power roller (207), and an outer transmission wheel set (209) is provided at the output end of the inner transmission wheel set (208).
2. The copper profile straightening device according to claim 1, characterized in that: The inner drive wheel set (208) and the outer drive wheel set (209) are arranged in an alternating configuration.
3. The copper profile straightening device according to claim 1, characterized in that: The base frame power assembly (1) includes a pad (101), a shock absorber (102), a base plate (103), a first bolt base (104), a lower casing (105), and a lower roller assembly (106). The shock absorber (102) is disposed above the pad (101), and the base plate (103) is disposed on the top side of the shock absorber (102).
4. The copper profile straightening device according to claim 3, characterized in that: A first bolt base (104) for bolt connection is provided above one end of the base plate (103), and a lower casing (105) is provided above the first bolt base (104), and a lower roller group (106) is provided on the inner side of the lower casing (105).
5. A copper profile straightening device according to claim 3, characterized in that: The vibration output mechanism (3) includes a second bolt base (301), a lower pressure plate (302), a side strip (303), a second oil cylinder (304), a top plate (305), a bushing strip (306), an output motor (307), a vibration cylinder (308), an eccentric wheel assembly (309), an elastic frame (3010), and an upper pressure plate (3011). The second bolt base (301) is bolted to the other end of the base plate (103). The lower pressure plate (302) is provided above the second bolt base (301). The side strip (303) is provided on the outer side of the second bolt base (301). The second oil cylinder (304) is provided above the side strip (303). The top plate (305) is provided above the second oil cylinder (304).
6. A copper profile straightening device according to claim 5, characterized in that: The top plate (305) has bushing strips (306) above both ends, and an output motor (307) is provided on the outer side of the bushing strips (306). The output end of the output motor (307) passes through the vibrating cylinder (308) and is connected to an eccentric wheel group (309). The bottom inner side of the top plate (305) is provided with an elastic frame (3010), and an upper pressure plate (3011) is provided below the elastic frame (3010).