Split type pouring mold for steel wire rope rigging
By designing a split casting mold, electric push rods drive telescopic rods and linkage components to achieve rapid demolding, solving the problem of time-consuming and cumbersome demolding of traditional integral molds, and improving production efficiency and work progress.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGSHA SAIFUTIAN METAL TECHNOLOGY CO LTD
- Filing Date
- 2025-06-20
- Publication Date
- 2026-05-29
AI Technical Summary
Traditional monolithic casting molds are time-consuming and cumbersome during the demolding process, resulting in long production cycles, heavy workload, and the inability to achieve rapid reuse of the molds.
The system employs a split casting mold, with an electric push rod driving a telescopic rod to move the top plate, enabling rapid demolding of the finished product. Efficient demolding is achieved through the coordinated movement of the open lower module.
It simplifies the demolding process, reduces the workload of workers, improves production efficiency, and shortens the production cycle.
Smart Images
Figure CN224294689U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of split casting molds, and in particular relates to a split casting mold for steel wire rope rigging. Background Technology
[0002] In the production process of wire rope slings, traditional monolithic casting molds have long dominated. These molds are typically a single, complete metal cavity structure with a specific shape to fit the shape of the wire rope sling. During casting, molten metal is poured into the mold cavity, and after cooling and solidifying, the sling's basic shape is formed. Because the cavity of a monolithic mold is continuous and closed, strong adhesion occurs between the metal and the mold's inner wall during solidification and shrinkage. The demolding process of traditional monolithic molds is cumbersome and time-consuming. After each casting, it is necessary to wait for the metal to completely cool and solidify before removing the sling from the mold through complex manual or mechanical operations. During this process, the mold cannot be prepared for the next casting, resulting in a long production cycle. Furthermore, the cumbersome demolding process increases the workload of workers. Therefore, a split casting mold for wire rope slings is proposed. Utility Model Content
[0003] The purpose of this invention is to provide a split casting mold for wire rope rigging. By setting a driving component, specifically activating an electric push rod to drive a telescopic rod, the telescopic rod moves along with the top plate. Simultaneously, when the top plate moves upward, it pushes the finished product upward, achieving demolding. This solves the problem that because the cavity of an integral mold is continuous and closed, strong adhesion occurs between the metal and the inner wall of the mold during the solidification and shrinkage process. Traditional integral mold demolding processes are cumbersome and time-consuming. After each casting, it is necessary to wait for the metal to completely cool and solidify before removing the rigging from the mold through complex manual or mechanical operations. During this process, the mold cannot be prepared for the next casting, resulting in a long production cycle. At the same time, the cumbersome demolding process increases the workload of the workers.
[0004] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0005] This utility model relates to a split-type casting mold for wire rope slings, comprising a workbench, a support frame welded to the top of the workbench, an upper mold connected to the bottom of the support frame, and openings on the left and right sides of the top of the workbench. It also includes:
[0006] A casting section, located on top of a workbench, is used for casting and shaping rigging; and
[0007] A top mold section is disposed inside the worktable and is used for the demolding process of the finished product.
[0008] The upper mold is made of high-temperature resistant, high-hardness alloy steel and is equipped with cooling channels and a surface coating.
[0009] Furthermore, the casting section includes a demolding assembly, which is disposed on the top of the workbench and serves to assist in demolding.
[0010] A connecting component is installed inside the demolding component and serves a linkage function.
[0011] The demolding component, through the function of the connecting component, presents an open demolding effect.
[0012] Furthermore, the top mold includes a drive assembly installed inside the worktable, the drive assembly providing power output for the demolding process;
[0013] A linkage component is mounted on the surface of a drive component, and the linkage component provides power output to the demolding component through the drive component;
[0014] The system achieves rapid demolding by cooperating with the drive component and the demolding component.
[0015] Furthermore, the demolding assembly includes four lower modules, each of which has two slidably connected internally.
[0016] Among them, the bottom of several of the inclined rods is welded to the top of the workbench, and the several of the inclined rods provide a limiting effect for the movement trajectory of the lower module.
[0017] Furthermore, the connecting component includes four connecting slide rails, and each of the four connecting slide rails has two T-shaped sliders slidably connected inside.
[0018] Several of the T-shaped sliders are welded to the opposite sides of the lower module.
[0019] Furthermore, the drive assembly includes an electric push rod, the bottom of which is welded to the bottom of the inner wall of the worktable, and a telescopic rod is connected to the top output end of the electric push rod. A top plate is welded to the side of the telescopic rod away from the electric push rod.
[0020] The top plate is located on the top of the workbench, and the outer surface of the telescopic rod is slidably connected to the inside of the workbench.
[0021] Furthermore, the linkage component includes a connecting rod, which is disposed inside the worktable. The inside of the connecting rod is welded to the outer surface of the telescopic rod. T-shaped grooves are provided on the left and right sides of the top of the connecting rod, and connecting rods are slidably connected inside the two T-shaped grooves.
[0022] The two connecting rods are welded to the bottom of the lower module located on the left and right sides on the side away from the T-shaped groove, and the outer surfaces of the two connecting rods are in contact with the inner wall of the opening.
[0023] This utility model has the following beneficial effects:
[0024] 1. This utility model, by setting up a driving component, specifically activates an electric push rod to drive a telescopic rod to move. When the telescopic rod moves, it drives the top plate to move together. At the same time, when the top plate moves upward, it pushes the finished product upward, realizing the demolding of the finished product. The finished product is ejected by the top plate, making it easy for workers to pick up. This reduces the workload of workers and improves the work progress.
[0025] 2. This utility model, by setting up a demolding component, specifically, when the telescopic rod moves upward, it drives the connecting rod, the connecting rod and the lower modules on the left and right sides to move synchronously. The lower modules slide obliquely upward under the guidance of the inclined rod and move away from each other. At the same time, through the linkage of the connecting slide rail, the front and rear lower modules are driven to move in coordination. The four sets of lower modules finally move upward synchronously in an open manner, realizing efficient demolding and significantly improving work efficiency.
[0026] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0027] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0028] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0029] Figure 2 This is a schematic diagram of the overall structure of the top of the workbench of this utility model;
[0030] Figure 3 This is a schematic diagram of the cross-sectional structure of the workbench of this utility model;
[0031] Figure 4 This utility model Figure 3 A magnified structural diagram of A in the middle;
[0032] Figure 5 This is a schematic diagram of the overall structure of the connecting slide rail of this utility model;
[0033] Figure 6 This is a schematic diagram of the cross-sectional structure of the lower module of this utility model.
[0034] The attached diagram lists the components represented by each number as follows:
[0035] 111. Workbench; 112. Support frame; 113. Upper mold; 114. Opening; 2. Casting section; 21. Demolding assembly; 211. Lower module; 212. Diagonal bar; 22. Connecting assembly; 221. Connecting slide rail; 222. T-shaped slider; 3. Top mold section; 31. Drive assembly; 311. Electric push rod; 312. Telescopic rod; 313. Top plate; 32. Linkage assembly; 321. Connecting rod; 322. T-shaped slide groove; 323. Connecting rod. Detailed Implementation
[0036] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0037] Please see Figures 1-6 As shown, this utility model is a split casting mold for wire rope slings, including a workbench 111, a support frame 112 welded to the top of the workbench 111, an upper mold 113 connected to the bottom of the support frame 112, and openings 114 on the left and right sides of the top of the workbench 111. It also includes:
[0038] Casting section 2, located on top of workbench 111, is used for casting and shaping the rigging; and
[0039] The top mold part 3 is located inside the worktable 111 and is used for the demolding process of the finished product.
[0040] The upper mold 113 is made of high-temperature resistant and high-hardness alloy steel, and is equipped with cooling channels and surface coating.
[0041] The casting section 2 includes a demolding assembly 21, which is located on the top of the workbench 111 and serves to assist in demolding.
[0042] Connecting component 22 is installed inside demolding component 21 and plays a linkage role.
[0043] Among them, the demolding component 21, through the function of the connecting component 22, presents an open demolding effect.
[0044] The top mold part 3 includes a drive assembly 31, which is installed inside the worktable 111 and provides power output for the demolding process;
[0045] Linkage component 32 is mounted on the surface of drive component 31, and the linkage component 32 provides power output to demolding component 21 through drive component 31;
[0046] The drive component 31 and the demolding component 21 work together to achieve rapid demolding. The electric push rod 311 is activated to drive the telescopic rod 312 to move. When the telescopic rod 312 moves, it will drive the top plate 313 to move together. At the same time, when the top plate 313 moves upward, it will push the finished product upward to achieve demolding. The finished product is also ejected by the top plate 313, making it easy for workers to pick up. This reduces the workload of workers and improves the work progress.
[0047] The demolding assembly 21 includes four lower modules 211, and each of the four lower modules 211 has two slidable rods 212 inside.
[0048] Among them, the bottom of several inclined rods 212 are welded to the top of the workbench 111. The inclined rods 212 provide a limit for the movement trajectory of the lower module 211. When the telescopic rod 312 moves upward, it drives the connecting rod 321, the connecting rod 323 and the lower modules 211 on the left and right sides to move synchronously. Under the guidance of the inclined rods 212, the lower modules 211 slide obliquely upward and move away from each other. At the same time, through the linkage of the connecting slide rail 221, the front and rear lower modules 211 are driven to move in coordination. The four sets of lower modules 211 finally move upward in an open synchronous manner, realizing efficient demolding and significantly improving work efficiency.
[0049] The connecting component 22 includes four connecting slide rails 221, and each of the four connecting slide rails 221 has two T-shaped sliders 222 slidably connected inside.
[0050] Several T-shaped sliders 222 are welded to the opposite sides of the lower module 211.
[0051] The drive assembly 31 includes an electric push rod 311. The bottom of the electric push rod 311 is welded to the bottom of the inner wall of the worktable 111. The top output end of the electric push rod 311 is connected to a telescopic rod 312. A top plate 313 is welded to the side of the telescopic rod 312 away from the electric push rod 311.
[0052] The top plate 313 is located on the top of the workbench 111, and the outer surface of the telescopic rod 312 is slidably connected to the inside of the workbench 111.
[0053] The linkage component 32 includes a connecting rod 321, which is disposed inside the worktable 111. The inside of the connecting rod 321 is welded to the outer surface of the telescopic rod 312. T-shaped grooves 322 are provided on the left and right sides of the top of the connecting rod 321, and connecting rods 323 are slidably connected inside the two T-shaped grooves 322.
[0054] Among them, the sides of the two connecting rods 323 away from the T-shaped slide 322 are welded to the bottom of the lower module 211 located on the left and right sides, and the outer surfaces of the two connecting rods 323 are in contact with the inner wall of the opening 114.
[0055] A specific application of this embodiment is as follows: During use, several lower modules 211 and the top plate 313 are in their original state. At this time, the upper mold 113 moves downward and cooperates with the several lower modules 211 to realize the casting process. At this time, the product is formed between the several lower modules 211. After the upper mold 113 moves upward, demolding is performed. That is, the electric push rod 311 is activated to drive the telescopic rod 312 to move. When the telescopic rod 312 moves, it will drive the top plate 313 to move together. During the movement of the telescopic rod 312, it will slide inside the workbench 111. At the same time, when the top plate 313 moves upward, it will push the finished product upward to realize the demolding of the finished product. At the same time, the finished product is pushed out by the top plate 313, making it easy for the staff to pick up. This reduces the workload of the staff and improves the work progress.
[0056] Simultaneously, when the telescopic rod 312 moves upward, it drives the connecting rod 321 to move as well. When the connecting rod 321 moves, it drives the connecting rod 323 to move upward as well. When the connecting rod 323 moves upward, it drives the two lower modules 211 on the left and right sides to move. At this time, the lower modules 211 on the left and right sides move upward and move away from each other through the action of the inclined rod 212. At this time, the lower modules 211 on the left and right sides move diagonally upward. At the same time, the lower modules 211 on the left and right sides drive the bottom of the connecting rod 323 to slide inside the T-shaped slide groove 322. When the two lower modules 211 on the left and right sides move, they slide inside the connecting slide rail 221 through the action of the T-shaped slider 222. At the same time, the lower modules 211 on the left and right sides drive the two lower modules 211 in front and behind to move together through the action of the connecting slide rail 221. At this time, the four lower modules 211 move upward in an open manner, thus realizing the demolding of the finished product. The simple and convenient demolding method further improves the demolding efficiency, thereby improving the work progress.
[0057] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0058] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A split-type casting mold for wire rope rigging, comprising a workbench (111), a support frame (112) welded to the top of the workbench (111), an upper mold (113) connected to the bottom of the support frame (112), and openings (114) on the left and right sides of the top of the workbench (111), characterized in that, Also includes: A casting section (2), which is disposed on top of a workbench (111), is used for casting and shaping rigging; and The top mold part (3) is disposed inside the worktable (111) and is used for the demolding process of the finished product; The upper mold (113) is made of high-temperature resistant and high-hardness alloy steel, and is equipped with cooling channels and surface coating.
2. The split-type casting mold for wire rope rigging according to claim 1, characterized in that, The casting section (2) includes a demolding assembly (21), which is located on the top of the workbench (111) and serves to assist in demolding. A connecting component (22) is installed inside the demolding component (21), and the connecting component (22) plays a linkage role; The demolding component (21) achieves an open demolding effect through the connection component (22).
3. The split-type casting mold for wire rope rigging according to claim 2, characterized in that, The top mold part (3) includes a drive assembly (31), which is installed inside the worktable (111) and provides power output for the demolding process; Linkage component (32), which is mounted on the surface of drive component (31), provides power output to demolding component (21) through drive component (31); The driving component (31) and the demolding component (21) work together to achieve the effect of rapid demolding.
4. A split-type casting mold for wire rope rigging according to claim 3, characterized in that, The demolding assembly (21) includes four lower modules (211), and each of the four lower modules (211) has two slidably connected diagonal rods (212) inside. Among them, the bottom of several of the inclined rods (212) is welded to the top of the workbench (111), and the several of the inclined rods (212) provide a limiting property for the movement trajectory of the lower module (211).
5. A split-type casting mold for wire rope rigging according to claim 4, characterized in that, The connecting component (22) includes four connecting slide rails (221), and each of the four connecting slide rails (221) has two T-shaped sliders (222) slidably connected inside. Among them, several of the T-shaped sliders (222) are respectively welded to the opposite sides of the lower module (211).
6. A split-type casting mold for wire rope rigging according to claim 5, characterized in that, The drive assembly (31) includes an electric push rod (311), the bottom of which is welded to the bottom of the inner wall of the worktable (111), and a telescopic rod (312) is connected to the top output end of the electric push rod (311). A top plate (313) is welded to the side of the telescopic rod (312) away from the electric push rod (311). The top plate (313) is located on the top of the workbench (111), and the outer surface of the telescopic rod (312) is slidably connected to the inside of the workbench (111).
7. A split-type casting mold for wire rope rigging according to claim 6, characterized in that, The linkage component (32) includes a connecting rod (321), which is disposed inside the workbench (111). The inside of the connecting rod (321) is welded to the outer surface of the telescopic rod (312). T-shaped grooves (322) are provided on the left and right sides of the top of the connecting rod (321), and connecting rods (323) are slidably connected inside the two T-shaped grooves (322). The two connecting rods (323) are welded to the bottom of the lower module (211) located on the left and right sides on the side away from the T-shaped groove (322), and the outer surfaces of the two connecting rods (323) are in contact with the inner wall of the opening (114).