Coding tape production apparatus
By designing coding tape production equipment, automated production of coding tapes was achieved, solving the production errors and cost problems caused by manual intervention, and improving the production quality and reading accuracy of coding tapes.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DALIAN HEYAN INTELLIGENT EQUIP CO LTD
- Filing Date
- 2025-06-25
- Publication Date
- 2026-05-29
AI Technical Summary
The current coding tape production operation requires manual intervention, which increases labor costs and is prone to production errors.
A coding tape production equipment was designed, including unwinding, perforation, feeding, grinding and rewinding devices, to realize the automated production of coding tapes. The grinding device removes burrs and scratches, thereby improving production quality.
Reduce manual intervention, lower labor costs, improve the production quality and reading accuracy of coded tapes, and avoid reading errors.
Smart Images
Figure CN224295234U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of coding tape production technology, and in particular to a coding tape production equipment. Background Technology
[0002] In many fields such as modern industrial automation, logistics warehousing, and precision instrument manufacturing, accurate position detection and ranging technology is crucial, serving as a key link to ensure the efficient and accurate operation of equipment. Position detection devices can provide real-time feedback on the position information of target objects, providing a basis for system control and adjustment, thereby ensuring the precise connection and coordinated operation of various processes.
[0003] Encoded tapes, as an important position detection element, are widely used in various scenarios requiring position detection and ranging due to their advantages such as simple structure, high reliability, and relatively low cost. Encoded tapes are typically used in conjunction with code readers. By reading specific encoded information on the tape, the code reader can accurately determine its position relative to the tape, thereby achieving position detection and ranging functions. Currently, most operations in the production of encoded tapes require manual intervention, which not only increases labor costs but also makes production errors susceptible to human factors. Utility Model Content
[0004] The purpose of this invention is to propose a coding tape production equipment, which aims to solve the problem that most operations in the existing coding tape production require manual intervention, which not only increases labor costs but also easily leads to production errors due to human factors.
[0005] This utility model provides a coding tape production equipment, which is used to process material tape into coding tape, and the coding tape production equipment includes:
[0006] frame;
[0007] An unwinding device, which is mounted on the frame and is used to unwind the strip material;
[0008] A perforating device is mounted on the frame and is used to perforate the strip.
[0009] A feeding device is mounted on the frame and is used to convey the strip in the unwinding device to the opening device;
[0010] A grinding device, mounted on the frame, is used to grind the strip after it has been perforated; and
[0011] A winding device is mounted on the frame and is used to wind up the strip after it has been perforated.
[0012] In one embodiment, the polishing device includes a polishing frame and a polishing mechanism. The polishing frame has a first channel for conveying the material strip and an opening for exposing the material strip. The polishing mechanism is disposed in the opening and is used to polish the material strip.
[0013] In one embodiment, two openings are provided on the grinding frame, namely a first opening and a second opening. The first opening and the second opening are respectively provided on both sides of the material belt and are spaced apart in the conveying direction of the material belt.
[0014] The grinding mechanism includes a first grinding module and a second grinding module. The first grinding module is configured to correspond to the first opening and is used to grind burrs on one side of the material strip. The second grinding module is configured to correspond to the second opening and is used to grind burrs on the other side of the material strip.
[0015] In one embodiment, the first polishing module and the second polishing module have the same structure;
[0016] The first polishing module includes a support frame, a movable frame slidably disposed on the support frame, a movable adjustment component for adjusting the position of the movable frame relative to the support frame, a first polishing roller and a second polishing roller rotatably disposed on the movable frame, and a drive component for driving the first polishing roller and the second polishing roller to rotate.
[0017] In one embodiment, a first notch and a second notch are formed at opposite ends of the frame, and the unwinding device and the winding device are respectively disposed at the first notch and the second notch; and / or,
[0018] The bottom of the frame has several adjustable support feet.
[0019] In one embodiment, the unwinding device includes an unwinding frame, an unwinding shaft, and a first limiting mechanism. The unwinding frame has an unwinding space for accommodating the material roll. The unwinding shaft is rotatably disposed on the unwinding frame and is used to fit the material roll. The first limiting mechanism is detachably connected to the unwinding shaft and is used to engage and limit the material roll on the unwinding shaft.
[0020] In one embodiment, the unwinding frame has a plurality of guide wheels spaced apart on its inner circumference, the guide wheels being used to slide in contact with the outer circumference of the coil.
[0021] In one embodiment, the punching device is a laser punching device or a punching and cutting device; and / or,
[0022] The winding device includes a winding drive mechanism, a winding shaft, and a second limiting mechanism. The winding drive mechanism is mounted on the frame and is connected to the winding shaft to drive the winding shaft to rotate. The winding shaft is used to mount the material roll. The second limiting mechanism is detachably connected to the winding shaft and is used to lock and limit the material roll onto the winding shaft.
[0023] In one embodiment, the coding tape production equipment further includes a guide roller device, which comprises a first guide roller, a tape correction roller assembly, and a correction adjustment assembly. The first guide roller guides the tape to the tape correction roller assembly. The tape correction roller assembly includes a first correction roller assembly and a second correction roller assembly disposed opposite to each other. The tape is confined between the first correction roller assembly and the second correction roller assembly and is capable of following the correction movement of the first correction roller assembly and the second correction roller assembly. The tape correction roller assembly is drive-connected to the first correction roller assembly and the second correction roller assembly and is used to adjust the position of the first correction roller assembly, the second correction roller assembly, and the tape; and / or,
[0024] The feeding device includes a first feeding roller and a second feeding roller arranged opposite to each other, and a feeding drive assembly that is drively connected to at least one of the first feeding roller and the second feeding roller.
[0025] In one embodiment, the coding tape production equipment further includes a material guiding device, which includes a first side guide rail and a second side guide rail spaced apart from each other. The first side guide rail includes a first guide plate and a second guide plate arranged opposite to each other, and the first guide plate and the second guide plate are sandwiched to form a first conveying gap. The second side guide rail includes a third guide plate and a fourth guide plate arranged opposite to each other, and the third guide plate and the fourth guide plate are sandwiched to form a second conveying gap. The two sides of the material tape are respectively accommodated in the first conveying gap and the second conveying gap for conveying.
[0026] The present invention has the following beneficial effects:
[0027] The coding tape production equipment of this invention comprises an unwinding device that unwinds the material tape, a perforating device that perforates the material tape, a feeding device that transports the material tape from the unwinding device to the perforating device, and a winding device that winds the perforated material tape. This automated production of coding tapes reduces manual intervention, improves production quality, and lowers manufacturing costs. Furthermore, the grinding device further removes burrs, scratches, and other surface defects from the perforated material tape, preventing reading errors caused by light signal obstruction or abnormal reflection, thus further improving the production quality of the coding tape. Attached Figure Description
[0028] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0029] in:
[0030] Figure 1 This is a schematic diagram of a coding tape production device in one embodiment.
[0031] Figure 2 for Figure 1 The image shows the front view of the coding tape production equipment.
[0032] Figure 3 for Figure 2 Enlarged schematic diagram of part A in the middle.
[0033] Figure 4 for Figure 1 The diagram shows a frame in the coding tape production equipment.
[0034] Figure 5 for Figure 1 The diagram shows the unwinding device in the coding tape production equipment.
[0035] Figure 6 for Figure 1 The diagram shows a feeding device in the coded tape production equipment.
[0036] Figure 7 for Figure 1 The diagram shows the guide roller device and feeding device in the coding tape production equipment.
[0037] Figure 8 for Figure 1 The diagram shows a material guiding device in the coding tape production equipment.
[0038] Figure 9 for Figure 1 The diagram shows the first grinding module of the grinding device in the coding tape production equipment.
[0039] Figure 10 for Figure 1 The diagram shows a winding device in the coding tape production equipment.
[0040] Reference numerals: 100, Frame; 110, First notch; 120, Second notch; 130, Adjustable support foot; 200, Unwinding device; 210, Unwinding frame; 220, Unwinding shaft; 230, First limiting mechanism; 300, Opening device; 400, Feeding device; 410, First feeding roller; 420, Second feeding roller; 430, Feeding drive assembly; 500, Grinding device; 510, Grinding frame; 511, First channel; 512, Opening; 513, First opening; 514, Second opening; 520, Grinding mechanism; 521, First grinding module; 522, Second grinding module; 501, Support frame; 502, Moving frame; 503. 504. Movable adjustment assembly; 505. First grinding roller; 506. Second grinding roller; 507. Drive assembly; 600. Winding device; 610. Winding drive mechanism; 620. Winding shaft; 630. Second limiting mechanism; 700. Guide roller device; 710. First guide roller; 720. Strip correction roller assembly; 721. First correction roller assembly; 722. Second correction roller assembly; 730. Correction adjustment assembly; 800. Material guiding device; 810. First side guide rail; 811. First guide plate; 812. Second guide plate; 801. First conveying gap; 820. Second side guide rail; 821. Third guide plate; 822. Fourth guide plate; 802. Second conveying gap. Detailed Implementation
[0041] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0042] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.
[0043] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, features defined with "first" and "second" may explicitly or implicitly include at least one of the stated features. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. If the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.
[0044] This utility model discloses an encoding tape production equipment, which is used to process material tape into encoding tape, that is, to make holes in a designated area on the material tape to manufacture encoding tape.
[0045] Please see Figures 1 to 10 An embodiment of the coding tape production equipment includes a frame 100, an unwinding device 200, a perforating device 300, a feeding device 400, a grinding device 500, and a winding device 600. The unwinding device 200 is disposed on the frame 100 and is used to unwind the material tape. The perforating device 300 is disposed on the frame 100 and is used to perforate the material tape. The feeding device 400 is disposed on the frame 100 and is used to transport the material tape at the unwinding device 200 to the perforating device 300. The grinding device 500 is disposed on the frame 100 and is used to grind the perforated material tape. The winding device 600 is disposed on the frame 100 and is used to wind the perforated material tape. Through the automated production of coding tape, manual intervention can be reduced, the production quality of coding tape can be improved, and the labor manufacturing cost can be reduced.
[0046] In this embodiment, since the grinding device 500 grinds the material strip after the hole is processed, the grinding device 500 can further remove surface defects such as burrs and scratches on the coding strip, avoid reading errors caused by light signal blockage or abnormal reflection, and thus further improve the production quality of the coding strip.
[0047] It is understandable that the coding strip can be a metal strip with several openings on its extended square shape. The code reading device can read the shape parameters of the openings to determine the position of the coding strip, thereby realizing position detection or distance measurement. By increasing the production quality of the coding strip, that is, the accuracy of the hole position and the shape quality of the coding strip, the reading accuracy and reliability of the code reading device can be improved.
[0048] In one embodiment, please refer to Figure 2 and Figure 3 , Figure 9The grinding apparatus 500 includes a grinding frame 510 and a grinding mechanism 520. The grinding frame 510 has a first channel 511 for conveying the material belt and an opening 512 for exposing the material belt. The grinding mechanism 520 is disposed in the opening 512 and is used to grind the material belt. With this arrangement, the grinding mechanism 520 can grind the material belt after it has been perforated through the opening 512, thereby improving its production quality.
[0049] Furthermore, in this embodiment, two openings 512 are provided on the grinding frame 510, namely a first opening 513 and a second opening 514. The first opening 513 and the second opening 514 are respectively provided on both sides of the material strip and are spaced apart in the conveying direction of the material strip. The grinding mechanism 520 includes a first grinding module 521 and a second grinding module 522. The first grinding module 521 is correspondingly provided with the first opening 513 and is used to grind burrs on one side of the material strip. The second grinding module 522 is correspondingly provided with the second opening 514 and is used to grind burrs on the other side of the material strip. With this arrangement, the first grinding module 521 and the second grinding module 522 can be used to grind burrs on both sides of the material strip respectively, which can improve the grinding quality.
[0050] In this embodiment, the first grinding module 521 and the second grinding module 522 have the same structure; wherein, the first grinding module 521 includes a support frame 501, a movable frame 502 slidably disposed on the support frame 501, a movable adjustment component 503 for adjusting the position of the movable frame 502 relative to the support frame 501, a first grinding roller 504 and a second grinding roller 505 rotatably disposed on the movable frame 502, and a drive component 506 for driving the first grinding roller 504 and the second grinding roller 505 to rotate.
[0051] By using the first grinding roller 504 and the second grinding roller 505 to repeatedly grind burrs on one side of the strip, the grinding quality can be improved. The rolling pressure of the first grinding roller 504 and the second grinding roller 505 on the strip can be adjusted by the movable adjustment component 503, thereby ensuring the reliability of the strip grinding. Of course, in other embodiments, in order to further improve the grinding quality of the strip, a third grinding roller or other numbers of grinding rollers can be added, thereby ensuring the processing quality of the strip through more rolling processes.
[0052] In one embodiment, please refer to Figure 1 , Figure 2 and Figure 4The frame 100 has a first notch 110 and a second notch 120 formed at opposite ends. The unwinding device 200 and the winding device 600 are respectively disposed at the first notch 110 and the second notch 120. This arrangement facilitates the flexible installation of the unwinding device 200 and the winding device 600. Specifically, the bottom of the frame 100 has several adjustable support feet 130. These adjustable support feet 130 can be used to adjust the level of the frame 100 mounted on the working surface, thereby ensuring the stability and reliability of components such as the unwinding device 200, the piercing device 300, the feeding device 400, the grinding device 500, and the winding device 600 mounted on the frame 100.
[0053] In one embodiment, please refer to Figure 1 and Figure 5 The unwinding device 200 includes an unwinding frame 210, an unwinding shaft 220, and a first limiting mechanism 230. The unwinding frame 210 has an unwinding space for accommodating the material roll. The unwinding shaft 220 is rotatably mounted on the unwinding frame 210 and is used to hold the material roll. The first limiting mechanism 230 is detachably connected to the unwinding shaft 220 and is used to lock and limit the material roll onto the unwinding shaft 220. With this configuration, the unwinding shaft 220 is a driven shaft and can rotate freely to release the material strip on the material roll. Moreover, the first limiting mechanism 230 facilitates the disassembly and replacement of the material roll.
[0054] Specifically, the unwinding frame 210 has several guide wheels spaced apart on its inner circumference. These guide wheels are used to slide and engage with the outer circumference of the coil. This arrangement protects the outer circumference of the coil during its driven rotation.
[0055] In one embodiment, please refer to Figure 1 and Figure 2 The opening device 300 is a laser drilling device or a stamping and cutting device, which can open holes in the strip.
[0056] When using a laser drilling device, the laser beam does not directly contact the material strip during the drilling process, avoiding the pressure and friction caused by mechanical contact. This prevents mechanical damage to the material strip and eliminates tool wear issues, while also resulting in higher drilling precision. However, compared to laser drilling, the equipment cost of using a stamping and cutting device is relatively lower, and the manufacturing and maintenance costs of the molds are also more economical, leading to lower production costs.
[0057] In one embodiment, please refer to Figure 1 and Figure 10The winding device 600 includes a winding drive mechanism 610, a winding shaft 620, and a second limiting mechanism 630. The winding drive mechanism 610 is mounted on the frame 100 and is connected to the winding shaft 620 to drive the winding shaft 620 to rotate. The winding shaft 620 is used to hold the material roll. The second limiting mechanism 630 is detachably connected to the winding shaft 620 and is used to lock and limit the material roll onto the winding shaft 620. With this configuration, the winding shaft 620 is the drive shaft and can rotate under the drive of the winding drive mechanism 610 to actively wind the material strip. Moreover, the second limiting mechanism 630 facilitates the removal and replacement of the material roll.
[0058] In one embodiment, please refer to Figure 1 and Figure 7 The coding tape production equipment also includes a guide roller device 700, which comprises a first guide roller 710, a tape correction roller assembly 720, and a correction adjustment assembly 730. The first guide roller 710 guides the tape to the tape correction roller assembly 720. The tape correction roller assembly 720 includes a first correction roller assembly 721 and a second correction roller assembly 722 arranged opposite to each other. The tape is confined between the first correction roller assembly 721 and the second correction roller assembly 722 and can follow the correction movement of the first correction roller assembly 721 and the second correction roller assembly 722. The tape correction roller assembly 720 is drive-connected to the first correction roller assembly 721 and the second correction roller assembly 722 and is used to adjust the position of the first correction roller assembly 721, the second correction roller assembly 722, and the tape. This arrangement facilitates the correction and adjustment of the tape position, thereby increasing the tape's starting accuracy.
[0059] In one embodiment, please refer to Figure 1 and Figure 8 The coding tape production equipment also includes a material guiding device 800, which includes a first side guide rail 810 and a second side guide rail 820 spaced apart from each other. The first side guide rail 810 includes a first guide plate 811 and a second guide plate 812 arranged opposite to each other, forming a first conveying gap 801. The second side guide rail 820 includes a third guide plate 821 and a fourth guide plate 822 arranged opposite to each other, forming a second conveying gap 802. The two sides of the material tape are respectively accommodated within the first conveying gap 801 and the second conveying gap 802 for conveying. This arrangement facilitates the limited conveying of the material tape, ensuring the stability and reliability of the material tape conveying.
[0060] In one embodiment, please refer to Figure 1 , Figure 6 and Figure 7The feeding device 400 includes a first feeding roller 410 and a second feeding roller 420 disposed opposite to each other, and a feeding drive assembly 430 that is drively connected to at least one of the first feeding roller 410 and the second feeding roller 420. With this arrangement, the material can be conveyed and moved within the coding tape production equipment by the feeding device 400.
[0061] Understandably, several feeding devices 400 can be installed along the conveying track of the material belt to ensure the reliability and stability of the conveying. Specifically, two feeding devices 400 can be installed, one between the guide roller device 700 and the guide device 800, and the other between the grinding device 500 and the winding device 600. By installing the two feeding devices 400 before the opening device 300 and after the grinding device 500, damage to the feeding devices 400 caused by uneven material belts can be avoided.
[0062] Of course, in other embodiments, other feeding devices 400 can also be provided to meet the conveying requirements, depending on the flexible arrangement of the various functional devices on the conveying track.
[0063] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Therefore, any equivalent variations made in accordance with the claims of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A coding tape production device, characterized in that, The coding tape production equipment is used to process material tape into coding tape, and the coding tape production equipment includes: frame; An unwinding device, which is mounted on the frame and is used to unwind the strip material; A perforating device is mounted on the frame and is used to perforate the strip. A feeding device is mounted on the frame and is used to convey the strip in the unwinding device to the opening device; A grinding device, mounted on the frame, is used to grind the strip after it has been perforated; and A winding device is mounted on the frame and is used to wind up the strip after it has been perforated.
2. The coding tape production equipment according to claim 1, characterized in that, The grinding device includes a grinding frame and a grinding mechanism. The grinding frame has a first channel for conveying the material strip and an opening for exposing the material strip. The grinding mechanism is disposed in the opening and is used to grind the material strip.
3. The coding tape production equipment according to claim 2, characterized in that, The grinding frame has two openings, namely a first opening and a second opening. The first opening and the second opening are respectively located on both sides of the material belt and are spaced apart in the conveying direction of the material belt. The grinding mechanism includes a first grinding module and a second grinding module. The first grinding module is configured to correspond to the first opening and is used to grind burrs on one side of the material strip. The second grinding module is configured to correspond to the second opening and is used to grind burrs on the other side of the material strip.
4. The coding tape production equipment according to claim 3, characterized in that, The first grinding module and the second grinding module have the same structure; The first polishing module includes a support frame, a movable frame slidably disposed on the support frame, a movable adjustment component for adjusting the position of the movable frame relative to the support frame, a first polishing roller and a second polishing roller rotatably disposed on the movable frame, and a drive component for driving the first polishing roller and the second polishing roller to rotate.
5. The coding tape production equipment according to claim 1, characterized in that, The frame has a first notch and a second notch formed at opposite ends, and the unwinding device and the winding device are respectively disposed at the first notch and the second notch; and / or, The bottom of the frame has several adjustable support feet.
6. The coding tape production equipment according to claim 1, characterized in that, The unwinding device includes an unwinding frame, an unwinding shaft, and a first limiting mechanism. The unwinding frame has an unwinding space for accommodating the material roll. The unwinding shaft is rotatably mounted on the unwinding frame and is used to mount the material roll. The first limiting mechanism is detachably connected to the unwinding shaft and is used to lock and limit the material roll onto the unwinding shaft.
7. The coding tape production equipment according to claim 6, characterized in that, The unwinding frame has several guide wheels spaced apart on its inner circumference, which are used to slide in contact with the outer circumference of the coil.
8. The coding tape production equipment according to claim 1, characterized in that, The opening device is a laser drilling device or a stamping and cutting device; and / or... The winding device includes a winding drive mechanism, a winding shaft, and a second limiting mechanism. The winding drive mechanism is mounted on the frame and is connected to the winding shaft to drive the winding shaft to rotate. The winding shaft is used to mount the material roll. The second limiting mechanism is detachably connected to the winding shaft and is used to lock and limit the material roll onto the winding shaft.
9. The coding tape production equipment according to claim 1, characterized in that, The coding tape production equipment also includes a guide roller device, which includes a first guide roller, a tape correction roller assembly, and a correction adjustment assembly. The first guide roller is used to guide the tape to the tape correction roller assembly. The tape correction roller assembly includes a first correction roller assembly and a second correction roller assembly arranged opposite to each other. The tape is confined between the first correction roller assembly and the second correction roller assembly and can follow the correction movement of the first correction roller assembly and the second correction roller assembly. The tape correction roller assembly is drivenly connected to the first correction roller assembly and the second correction roller assembly and is used to adjust the position of the first correction roller assembly, the second correction roller assembly, and the tape. And / or, The feeding device includes a first feeding roller and a second feeding roller arranged opposite to each other, and a feeding drive assembly that is drively connected to at least one of the first feeding roller and the second feeding roller.
10. The coding tape production equipment according to claim 1, characterized in that, The coding tape production equipment also includes a material guiding device, which includes a first side guide rail and a second side guide rail arranged at intervals. The first side guide rail includes a first guide plate and a second guide plate arranged opposite to each other. The first guide plate and the second guide plate are sandwiched to form a first conveying gap. The second side guide rail includes a third guide plate and a fourth guide plate arranged opposite to each other. The third guide plate and the fourth guide plate are sandwiched to form a second conveying gap. The two sides of the material tape are respectively accommodated in the first conveying gap and the second conveying gap for conveying.