PEEK rod finished product blanking mechanism

By introducing technologies such as water spraying, heating, and filtration into the PEEK bar cutting mechanism, the problem of coolant and lubricant residue during bar cutting was solved, thus improving the cutting quality.

CN224296531UActive Publication Date: 2026-05-29南京首塑特种工程塑料制品有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
南京首塑特种工程塑料制品有限公司
Filing Date
2025-06-20
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

Residual coolant and lubricant from the PEEK bar cutting process can cause material cutting quality problems and affect packaging results.

Method used

A PEEK bar finished product feeding mechanism was designed, which includes components such as a fixing plate, a conveying mechanism, a nozzle, a water pump, a heating frame, and a filter screen. It reduces residue and improves cleaning effect by spraying water, heating, and filtering.

Benefits of technology

This effectively reduces coolant and lubricant residues in PEEK bars during the feeding process, improving the packaging quality of the bars.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224296531U_ABST
    Figure CN224296531U_ABST
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Abstract

The utility model discloses a PEEK bar finished product blanking mechanism, including fixed plate, first motor and first conveying mechanism, and the fixed plate is located first conveying mechanism upside fixed connection has two support frames, and two support frames between fixed connection has first link pipe, and first link pipe bottom even fixed connection has the shower nozzle, and the fixed plate is located first link pipe one side fixed connection has first water pump, and first water pump is fixed connection with first link pipe through the pipe fitting, and the fixed plate is fixed connection has the electric push rod of two two oppositions, and the electric push rod output is fixed connection with the support frame, and the support frame one end is fixed connection has the clamping roller, and one clamping roller one side is provided with second motor, and the utility model discloses through setting first conveying mechanism and second conveying mechanism between two fixed plates, then first link pipe and the shower nozzle spray on the PEEK bar surface, then the clamping roller can make the bar rotation, can promote the cleaning effect to the bar, and reduces the oil dirt and lubricant residue.
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Description

Technical Field

[0001] This utility model relates to the field of PEEK bar processing technology, specifically to a PEEK bar finished product feeding mechanism. Background Technology

[0002] PEEK rods are semi-finished profiles made from polyetheretherketone raw materials through extrusion molding. Due to their excellent performance, they are widely used in many fields. PEEK rods usually need to be cut to a fixed length using laser cutting before being cut into blanks.

[0003] According to the Chinese patent announcement number CN222712795U, "A High-Load-Bearing-Capacity PEEK Bar Finished Product Feeding Mechanism", it is mainly described that a second motor drives a screw to rotate, the screw rotation drives a moving plate to move, and the moving plate drives a partition to move. This can adjust the position of the partition and the moving plate, thereby enabling the placement of PEEK bars of different lengths into the placement box, thus improving the practicality of the device.

[0004] Common PEEK bars are moved onto a conveyor belt after being cut to a fixed length and cooled down. They are then packaged after passing through a feeding mechanism. During the cutting process, some PEEK bars are cooled with coolant and lubricant to prevent the end face of the PEEK bars from overheating. However, oil stains and lubricant residues are generated during the cutting process, which can easily cause material corrosion after packaging and affect the quality of the bar cutting. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a PEEK bar finished product feeding mechanism to reduce coolant residue generated during the feeding process of PEEK bars and improve the packaging quality of the bar feeding machine.

[0006] The technical solution adopted by this utility model to solve the technical problem is: a PEEK bar finished product feeding mechanism, including a fixed plate, a first motor and a first conveying mechanism. Two support frames are fixedly connected to the upper side of the fixed plate on the first conveying mechanism. A first connecting pipe is fixedly connected between the two support frames. Spray nozzles are evenly fixedly connected to the bottom end of the first connecting pipe. A first water pump is fixedly connected to the fixed plate on one side of the first connecting pipe. The first water pump is fixedly connected to the first connecting pipe through a pipe fitting. Two opposing electric push rods are fixedly connected to the fixed plate. The output end of each electric push rod is fixedly connected to... The device includes a support frame with a clamping roller fixedly connected to one end. A second motor is mounted on one side of one of the clamping rollers. A second conveying mechanism is mounted on one side of a fixed plate. A support plate is fixedly connected to the fixed plate above the second conveying mechanism. A heating frame is fixedly connected to the upper end of the support plate. An air pump is fixedly connected to one side of the upper end of the heating frame. The output end of the air pump communicates with the interior of the heating frame. A heat pipe is fixedly connected to the upper side of the heating frame. An air inlet slot is provided at the center of the upper end of the support plate. Dust-blocking brushes are fixedly connected to both sides of the support plate, and the bottom end of the dust-blocking brushes contacts the second conveying mechanism.

[0007] As a preferred technical solution of this utility model, a bracket is provided on the bottom side of the heating frame. The bracket is located in the air inlet groove, and a guide fan is rotatably connected to the bracket. By providing the guide fan, it is easy to guide the hot airflow to contact the rod.

[0008] As a preferred technical solution of this utility model, a partition is fixedly connected inside the heating frame. The partition is located on the bottom side of the heat pipe. By setting the partition, the movement path of the airflow is increased, thereby facilitating the drying of the rod.

[0009] As a preferred technical solution of this utility model, the fixing plate is fixedly connected to the receiving plate on the bottom side of the first conveying mechanism, and the receiving plate is fixedly connected to the second water pump on the side away from the second conveying mechanism. The output end of the second water pump is fixedly connected to the second connecting pipe, and the second connecting pipe is evenly fixedly connected to the nozzles on the side close to the first conveying mechanism. The second water pump drives the nozzles to clean the conveyor belt of the first conveying mechanism, reducing the adhesion or jamming of debris on the conveyor belt.

[0010] As a preferred technical solution of this utility model, a filter screen is fixedly connected inside the receiving plate. The filter screen is set at an angle. By setting the filter screen, debris can be filtered, so that the water can be recycled.

[0011] The present invention has the following advantages: by setting a first conveying mechanism and a second conveying mechanism between two fixed plates, and then spraying the first connecting pipe and the nozzle onto the surface of the PEEK rod, and then the clamping roller can make the rod rotate, the cleaning effect on the rod can be improved and the oil and lubricant residue can be reduced. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural schematic diagram of a PEEK bar finished product feeding mechanism according to a preferred embodiment of the present invention;

[0013] Figure 2 This is a front cross-sectional view of the first conveying mechanism of a PEEK bar finished product feeding mechanism according to a preferred embodiment of the present invention.

[0014] Figure 3 This is a side sectional view of the support plate of a PEEK bar finished product feeding mechanism according to a preferred embodiment of the present invention.

[0015] Explanation of reference numerals in the attached drawings: 1. Fixing plate; 2. First conveying mechanism; 3. Support frame; 4. First connecting pipe; 5. First water pump; 6. Electric push rod; 7. Support frame; 8. Clamping roller; 9. Second conveying mechanism; 10. Support plate; 11. Heating frame; 12. Air pump; 13. Heat pipe; 14. Air inlet slot; 15. Bracket; 16. Guide fan; 17. Partition plate; 18. Dust baffle; 19. Receiving plate; 20. Second water pump; 21. Second connecting pipe; 22. Filter screen. Detailed Implementation

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] Please refer to the following: Figure 1-3The PEEK bar finished product unloading mechanism shown includes a fixed plate 1, a first motor, and a first conveying mechanism 2. The first conveying mechanism 2 includes a first motor, a first rotating roller, and a first conveyor belt. The first conveyor belt is a mesh conveyor belt to facilitate the removal of debris and stains from the bars. The fixed plate 1 is located on the upper side of the first conveying mechanism 2 and is fixedly connected to two support frames 3. A first connecting pipe 4 is fixedly connected between the two support frames 3. Spray nozzles are evenly fixedly connected to the bottom end of the first connecting pipe 4. A first water pump 5 is fixedly connected to one side of the fixed plate 1 on the first connecting pipe 4. The first water pump 5 is connected to an external water source and draws clean water, which is sprayed through the spray nozzles to contact the surface of the bars, thereby cleaning the surface of the bars. The first water pump 5 is fixedly connected to the first connecting pipe 4 through a pipe fitting. Two opposing electric push rods 6 are fixedly connected to the fixed plate 1. When the electric push rods 6 extend, they can drive the support frame 7 to move, thereby cooperating with the clamping roller 8 to provide a limit for the bars. At the same time, the clamping roller 8 can be driven to rotate by the second motor, so that the bars can be loaded onto the first conveying mechanism 2. The rotation allows the different surfaces of the rod to align with the nozzles on the bottom side of the first connecting tube 4. A support frame 7 is fixedly connected to the output end of the electric push rod 6. A clamping roller 8 is fixedly connected to one end of the support frame 7. A second motor is installed on one side of one of the clamping rollers 8. A second conveying mechanism 9 is installed on one side of the fixed plate 1. The second conveying mechanism 9 includes a drive motor, a second rotating roller, and a conveyor belt. A support plate 10 is fixedly connected to the fixed plate 1 above the second conveying mechanism 9. A heating frame 11 is fixedly connected to the upper end of the support plate 10. An air pump 12 is fixedly connected to one side of the upper end of the heating frame 11. The output end of the air pump 12 is connected to the inside of the heating frame 11. A heat pipe 13 is fixedly connected to the upper side of the heating frame 11. An external power supply is provided on one side of the heat pipe 13 to heat the air entering the heating frame 11. An air inlet slot 14 is opened at the center of the upper end of the support plate 10. After the air is heated, it contacts the PEEK rod through the air inlet slot 14. Dust baffles 18 are fixedly connected to both sides of the support plate 10. The bottom end of the dust baffles 18 contacts the second conveying mechanism 9.

[0018] The heating frame 11 has a support 15 on its bottom side. The support 15 is located in the air inlet slot 14. A guide fan 16 is rotatably connected to the support 15. The guide fan 16 can promote the contact between the heated airflow and the rod.

[0019] A partition 17 is fixedly connected inside the heating frame 11. The partition 17 is located on the bottom side of the heat pipe 13. By setting the partition 17, the airflow path into the heating frame 11 is increased, thereby facilitating the contact between the heat pipe 13 and the airflow.

[0020] The fixed plate 1 is fixedly connected to the bottom of the first conveying mechanism 2 with a receiving plate 19. The receiving plate 19 is fixedly connected to the side away from the second conveying mechanism 9 with a second water pump 20. The output end of the second water pump 20 is fixedly connected to a second connecting pipe 21. The second connecting pipe 21 is evenly fixedly connected to nozzles on the side close to the first conveying mechanism 2. By setting the receiving plate 19, water can be intercepted. Filter media can be placed in the water to absorb grease and other substances. Then, the water is drawn by the second water pump 20 and passes through the second connecting pipe 21 and the nozzles on the second connecting pipe 21 to contact the first conveyor belt on the first conveying mechanism 2, which can clean the first conveyor belt and reduce the gaps where materials get stuck on the first conveyor belt.

[0021] The receiving plate 19 is fixedly connected to a filter screen 22, which is set at an angle. By setting the filter screen 22, the water can be coarsely filtered and cutting debris can be filtered.

[0022] Among them, the first motor, the second motor, the third motor, the electric push rod 6, the heat pipe 13, the air pump 12, etc. can all be purchased from the market according to demand. The programs they execute are built into the equipment. Since the operating principles of the equipment are well-known in their respective fields, they will not be described in detail here.

[0023] Working principle: After the bar is cut, it falls onto the first conveying mechanism 2. Then, the extension of the electric push rod 6 drives the clamping roller 8 to contact the PEEK bar. At the same time, the first water pump 5 draws external water and sprays it onto the PEEK bar through the first connecting pipe 4 and the nozzle on the bottom side of the first connecting pipe 4. The second motor drives the clamping roller 8 to rotate, which can make the PEEK bar rotate and improve the cleaning effect. In order to prevent debris from getting stuck on the mesh conveyor belt of the first conveying mechanism 2, the mesh conveyor belt can be cleaned by setting the receiving plate 19, the second water pump 20 and the second connecting pipe 21. The bar moves to contact the second conveying mechanism 9, and the air pump 12 draws external air and heats it through the heat pipe 13. The air enters the support plate 10 from the air inlet 14 and then heats and dries the bar, causing water to desorb. The PEEK bar can be removed from the feeding mechanism in a dry state, thereby reducing the grease and residues adhering to the bar.

[0024] The above are merely preferred embodiments of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model.

[0025] All other parts of this utility model that are not described in detail belong to the prior art, and therefore will not be described in detail here.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A PEEK bar finished product feeding mechanism, comprising a fixed plate (1), a first motor and a first conveying mechanism (2), characterized in that, The fixed plate (1) is fixedly connected to two support frames (3) on the upper side of the first conveying mechanism (2). A first connecting pipe (4) is fixedly connected between the two support frames (3). Spray nozzles are evenly fixedly connected to the bottom end of the first connecting pipe (4). A first water pump (5) is fixedly connected to one side of the fixed plate (1) on the first connecting pipe (4). The first water pump (5) is fixedly connected to the first connecting pipe (4) through a pipe fitting. Two opposing electric push rods (6) are fixedly connected to the fixed plate (1). A support frame (7) is fixedly connected to the output end of the electric push rod (6). A clamping roller (8) is fixedly connected to one end of the support frame (7). One side of one of the clamping rollers (8) is provided with The second motor has a second conveying mechanism (9) on one side of the fixed plate (1). The fixed plate (1) is fixedly connected to the support plate (10) on the upper side of the second conveying mechanism (9). The upper end of the support plate (10) is fixedly connected to a heating frame (11). The upper side of the heating frame (11) is fixedly connected to an air pump (12). The output end of the air pump (12) is connected to the inside of the heating frame (11). The upper side of the heating frame (11) is fixedly connected to a heat pipe (13). An air inlet slot (14) is opened at the center of the upper end of the support plate (10). Dust baffles (18) are fixedly connected to both sides of the support plate (10). The bottom end of the dust baffles (18) is in contact with the second conveying mechanism (9).

2. The PEEK bar finished product feeding mechanism as described in claim 1, characterized in that, A bracket (15) is provided on the bottom side of the heating frame (11). The bracket (15) is located in the air inlet slot (14). A guide fan (16) is rotatably connected to the bracket (15).

3. The PEEK bar finished product feeding mechanism as described in claim 2, characterized in that, A partition (17) is fixedly connected inside the heating frame (11), and the partition (17) is located on the bottom side of the heat pipe (13).

4. The PEEK bar finished product feeding mechanism as described in claim 3, characterized in that, The fixed plate (1) is fixedly connected to the receiving plate (19) on the bottom side of the first conveying mechanism (2). The receiving plate (19) is fixedly connected to the second water pump (20) on the side away from the second conveying mechanism (9). The output end of the second water pump (20) is fixedly connected to the second connecting pipe (21). The second connecting pipe (21) is evenly fixedly connected to the nozzle on the side close to the first conveying mechanism (2).

5. The PEEK bar finished product feeding mechanism as described in claim 4, characterized in that, A filter screen (22) is fixedly connected inside the receiving plate (19), and the filter screen (22) is set at an angle.