A suspension feeder hook breakage protection device

Abstract

The utility model discloses a kind of suspension type feeder hook fracture protection devices, including the hook bracket of being set on the both sides above the ear of feeder, the hook bracket between being set as ore groove, the hook bracket bottom end is provided with hook, the hook is connected with the ear of feeder, the hook bracket is also provided with bottom support, the top end of the bottom support is fixedly connected with hook bracket, the bottom end of the bottom support is set to the lower side of feeder, the bottom end of the bottom support has interval with feeder, the bottom end of the bottom support is provided with proximity switch. The utility model is provided with bottom support under hook bracket, bottom support is as rigid support structure, when hook breaks, it receives sinking feeder, prevents material leakage, and the lower end of bottom support is provided with proximity switch, when hook breaks, proximity switch will contact sinking feeder, proximity switch monitors feeder position change in real time, triggers stop alarm, immediate detection and processing of failure can be realized, eliminate artificial inspection lag risk.

Description

Technical Field

[0001] This utility model relates to the field of metallurgical equipment technology, and in particular to a suspension feeder hook breakage protection device. Background Technology

[0002] As a core piece of equipment in screening systems in the metallurgical industry, the suspended feeder functions to achieve continuous and uniform material conveying through vibration. Traditional suspended feeders generally employ a structure design where spring hooks connect to the trough, using elastic deformation to buffer vibration impact. However, in actual operation, due to the continuous vibration and swaying during material conveying, the connection between the spring hooks and the trough is subjected to alternating loads for extended periods, leading to frictional wear between the hooks and lifting lugs, which in turn causes metal fatigue and even fracture. Once the hooks fail, the trough tilts or sinks, resulting in a large leakage of material, causing not only production interruptions and raw material waste but also potential equipment damage or safety accidents. Utility Model Content

[0003] In order to overcome the above-mentioned shortcomings of the prior art, the purpose of this utility model is to provide a suspended feeder hook breakage protection device that can prevent the feeder from running out of material when the hook of the suspended feeder breaks, and can also trigger a proximity switch to stop the operation of the feeder, so as to solve the problems mentioned in the background art.

[0004] The technical solution adopted by this utility model to solve its technical problem is: a suspended feeder hook breakage protection device, including hook brackets set on both sides above the feeder lifting lug, with a ore trough between the hook brackets, a hook at the bottom of the hook bracket, the hook being connected to the feeder lifting lug, a bottom support provided on the hook bracket, the top of the bottom support being fixedly connected to the hook bracket, the bottom of the bottom support being located under the feeder, the bottom of the bottom support being spaced from the feeder, and a proximity switch being provided on the bottom of the bottom support.

[0005] As a further improvement of this utility model: the base is configured as a C-shape, and the base is provided with a first bending part and a second bending part, and the first bending part, the second bending part and the base are integrally fixedly connected.

[0006] As a further improvement of this utility model: the proximity switch is disposed in the second bending portion, and one end of the proximity switch passes through the lower end face of the second bending portion to the upper end face of the second bending portion.

[0007] As a further improvement of this utility model, the distance between the upper end face of the second bend of the base and the feeder is set to 50mm.

[0008] As a further improvement of this utility model: a spring hook is also provided between the hook and the feeder lifting lug, and the hook is connected to the feeder through the spring hook.

[0009] As a further improvement of this utility model: the hook bracket is also provided with a wire rope protection structure, one end of the wire rope protection structure is connected to the hook bracket, and the other end of the wire rope protection structure is connected to the spring hook.

[0010] As a further improvement of this utility model: the length of the base is 1200mm, the length of the first bend and the second bend is 400mm, and the width of the base is 100mm.

[0011] As a further improvement of this utility model: the base is made of Q235 steel with a thickness of 20mm.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model has a base support under the hook bracket. The base support is a rigid support structure that supports the sinking feeder when the hook breaks, preventing material leakage. In addition, a proximity switch is set at the lower end of the base support. When the hook breaks, the proximity switch will contact the sinking feeder. The proximity switch monitors the position change of the feeder in real time and triggers a stop alarm, which can realize the immediate detection and handling of faults and eliminate the risk of delay in manual inspection.

[0014] 2. This utility model reserves a reasonable distance between the base and the feeder bracket to ensure that the vibration of the feeder will not trigger the proximity switch during normal operation, and will only respond accurately when the hook breaks and causes sinking.

[0015] 3. A spring hook is installed between the hook and the feeder lifting lug. The spring hook absorbs the vibration energy during the operation of the feeder through elastic deformation, reduces friction and wear between the hook and the lifting lug, and extends the service life of the hook.

[0016] 4. The wire rope protection structure serves as a secondary safety measure, maintaining partial connection even when the spring hook fails, preventing the feeder from falling completely. Attached Figure Description

[0017] Figure 1 This is a perspective view of the structure of this utility model.

[0018] Figure 2 This is a side view of the structure of this utility model.

[0019] Figure 3 This is a schematic diagram of the proximity switch of this utility model.

[0020] Figure 4 This is a schematic diagram of the structure of the base of this utility model.

[0021] The following are the labels in the diagram: 1. Proximity switch, 2. Base, 21. First bend, 22. Second bend, 3. Hook bracket, 4. Mine trough, 5. Hook, 6. Wire rope protection structure, 7. Spring hook. Detailed Implementation

[0022] In order to clearly and completely understand the technical solution, the present invention will be further described in conjunction with the embodiments and accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0023] It should be understood that, when used in this specification and the appended claims, the terms "comprising" and "including" indicate the presence of the described features, integrals, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, integrals, steps, operations, elements, components and / or collections thereof.

[0024] It should also be understood that the terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the scope of the invention. As used in this specification and the appended claims, the singular forms “a,” “an,” and “the” are intended to include the plural forms unless the context clearly indicates otherwise.

[0025] It should also be further understood that the term "and / or" as used in this specification and the appended claims refers to any combination of one or more of the associated listed items and all possible combinations, and includes such combinations.

[0026] This utility model provides a suspension feeder hook 5 breakage protection device, including hook brackets 3 arranged on both sides above the feeder lifting lug, with a ore trough 4 between the hook brackets 3, hooks 5 arranged at the bottom of the hook brackets 3, the hooks 5 being connected to the feeder lifting lug, the hook brackets 3 also having a base support 2, the top of the base support 2 being fixedly connected to the hook brackets 3, the bottom of the base support 2 being located under the feeder, the bottom of the base support 2 being spaced from the feeder, and a proximity switch 1 being arranged at the bottom of the base support 2.

[0027] Based on the connection of the hook 5 to the feeder lifting lug, this utility model sets a base support 2 under the hook bracket 3. The base support 2 serves as a rigid support structure, which supports the sinking feeder when the hook 5 breaks, preventing material leakage. Furthermore, a proximity switch 1 is set at the lower end of the base support 2. When the hook 5 breaks, the proximity switch 1 will contact the sinking feeder. The proximity switch 1 monitors the position change of the feeder in real time and triggers a stop alarm, which can realize the immediate detection and handling of faults and eliminate the risk of lag in manual inspection.

[0028] In one embodiment of this utility model, the base support 2 is configured in an U-shape, and the base support 2 is provided with a first bent portion 21 and a second bent portion 22, which are integrally fixedly connected to the base support 2. In this embodiment, the base support 2 has an U-shaped design, including the first bent portion 21 and the second bent portion 22 integrally fixedly connected. The U-shaped design can enhance the bending and torsional resistance of the base support 2, and can effectively withstand the impact when the feeder sinks.

[0029] In one embodiment of this utility model, the proximity switch 1 is disposed within the second bending portion 22, with one end of the proximity switch 1 extending from the lower end face of the second bending portion 22 to the upper end face of the second bending portion 22. In this embodiment, the through-type installation of the proximity switch 1 ensures precise correspondence between the proximity switch 1 and the displacement of the feeder, avoiding false triggering or missed triggering due to vibration.

[0030] In one embodiment of this invention, the gap between the upper end face of the second bent portion 22 of the base support 2 and the feeder is set to 50mm. This invention reserves a reasonable gap between the base support 2 and the feeder bracket to ensure that vibration of the feeder during normal operation will not trigger the proximity switch 1, and will only respond accurately when the hook 5 breaks and causes sinking. In this embodiment, a spring hook 7 is provided between the hook 5 and the feeder lifting lug. The spring hook 7 absorbs the vibration energy during feeder operation through elastic deformation, reducing friction and wear between the hook 5 and the lifting lug, and extending the life of the hook 5.

[0031] In one embodiment of this utility model, a spring hook 7 is also provided between the hook 5 and the feeder lifting lug, and the hook 5 is connected to the feeder through the spring hook 7.

[0032] In one embodiment of this utility model, the hook bracket 3 is further provided with a wire rope protection structure 6. One end of the wire rope protection structure 6 is connected to the hook bracket 3, and the other end of the wire rope protection structure 6 is connected to the spring hook 7. In this embodiment, the wire rope protection structure 6 serves as a secondary safety measure, maintaining partial connection even when the spring hook 7 fails, preventing the feeder from completely detaching.

[0033] In one embodiment of the present invention, the base 2 has a length of 1200mm, the first bending portion 21 and the second bending portion 22 have a length of 400mm, and the base 2 has a width of 100mm.

[0034] In one embodiment of this utility model, the base support 2 is made of Q235 steel with a thickness of 20mm. Q235 steel has good mechanical properties and impact resistance, and its 20mm thickness can withstand the instantaneous load when the feeder sinks, thus preventing structural deformation.

[0035] In summary, any other corresponding modifications made by those skilled in the art after reading this utility model document, based on the technical solution and concept of this utility model without creative mental effort, shall all fall within the scope of protection of this utility model.

Claims

1. A suspension feeder hook breakage protection device, characterized in that, The device includes hook supports positioned on both sides above the feeder lifting lugs, with a ore trough between the hook supports. Each hook support has a hook at its bottom end, which is connected to the feeder lifting lugs. The hook supports also have a base support, with its top end fixedly connected to the hook supports. The bottom end of the base support is positioned below the feeder and is spaced from the feeder. A proximity switch is located at the bottom end of the base support.

2. The suspension feeder hook breakage protection device according to claim 1, characterized in that, The base is configured in the shape of an inverted triangle, and the base has a first bent portion and a second bent portion, which are integrally and fixedly connected to the base.

3. The suspension feeder hook breakage protection device according to claim 2, characterized in that, The proximity switch is disposed in the second bend, and one end of the proximity switch extends from the lower end face of the second bend to the upper end face of the second bend.

4. The suspension feeder hook breakage protection device according to claim 3, characterized in that, The distance between the upper end face of the second bend of the base and the feeder is set to 50mm.

5. A suspension feeder hook breakage protection device according to claim 1, characterized in that, A spring hook is also provided between the hook and the feeder lifting lug, and the hook is connected to the feeder through the spring hook.

6. A suspension feeder hook breakage protection device according to claim 5, characterized in that, The hook bracket is also equipped with a wire rope protection structure. One end of the wire rope protection structure is connected to the hook bracket, and the other end of the wire rope protection structure is connected to the spring hook.

7. A suspension feeder hook breakage protection device according to claim 2, characterized in that, The base is 1200mm long, the first bend and the second bend are 400mm long, and the base is 100mm wide.

8. A suspension feeder hook breakage protection device according to claim 7, characterized in that, The base is made of Q235 steel with a thickness of 20mm.

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