A cutting mechanism for fabric produced by a chemical fiber quilt

By using a combination of cutting blades and lifting parts during the cutting process of chemical fiber fabrics, the problem of indentation during the cutting process has been solved, resulting in better cutting results.

CN224299693UActive Publication Date: 2026-05-29ZHEJIANG WANXIANG BEDDING

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG WANXIANG BEDDING
Filing Date
2025-04-27
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

In existing technologies, the indentation caused by the stretchability of synthetic fiber fabrics during the cutting process has not been effectively reduced.

Method used

The device employs a driven cutting blade and a lifting unit. During the cutting process, the lifting unit raises and supports the fabric, limiting the downward pressure range of the cutting blade and reducing the impact of indentations.

Benefits of technology

It effectively reduces the indentation area of ​​the fabric during the cutting process, thus improving the cutting quality of the fabric.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a kind of fabric cutting mechanism of chemical fibre quilt production, belong to chemical fibre fabric processing field, including driven cutting blade moving downward along vertical direction and located the cutting blade directly below, and driven activity to push quilt fabric transmission lifting part used;Lift lifting part is equipped with knife container groove, the cutting blade is coaxial with the center of the knife container groove. The utility model can reduce the cutting blade to move downward and pull the indentation area caused by cutting down pressure.
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Description

Technical Field

[0001] This utility model relates to the field of chemical fiber fabric processing, and in particular to a fabric cutting mechanism for chemical fiber fabric production. Background Technology

[0002] Cutting is a step in the production process of synthetic fiber fabrics. It refers to the process where the finished synthetic fiber fabric is wound into a tube, and after being wound to a predetermined number of turns, it is cut by a cutting blade.

[0003] Referring to the Chinese authorized patent, publication number CN111394982B, published on 2021-08-06, a fabric seamless cutting and conveying mechanism is disclosed. This patent uses a cutting blade that can extend from inside the first outer roller unit to cut textile fabric.

[0004] In the prior art, including the aforementioned patent, due to the certain extensibility of synthetic fiber fabrics, although the entire synthetic fiber fabric production and conveying process is kept taut through the cooperation of multiple conveying rollers and tensioning rollers, when the cutting blade presses down on the synthetic fiber fabric, due to its extensibility, the fabric will be concave as the blade applies pressure and then be cut. Although the aforementioned patent can reduce the indentation on the fabric caused by the blade pressure, there is still room for optimization to further reduce the impact of indentation on the synthetic fiber fabric. A good solution is expected. Utility Model Content

[0005] Purpose of the invention: The purpose of this utility model is to provide a fabric cutting mechanism for the production of chemical fiber quilts, which can reduce the impact of indentations on the fabric during the cutting process.

[0006] Technical solution: A fabric cutting mechanism for producing chemical fiber quilts, including a cutting blade driven to move downward in a vertical direction and a lifting part located directly below the cutting blade and driven to push the conveyed fabric.

[0007] The lifting part is provided with a blade receiving groove, and the cutting blade is coaxial with the center of the blade receiving groove.

[0008] Preferably, the device also includes a first guide roller and a winding roller symmetrically distributed in the vertical direction, with the cutting blade located between the first guide roller and the winding roller and distributed close to the winding roller.

[0009] Preferably, the system also includes a circular column and a first lifting unit. One end of the lifting part is rotatably mounted on the end of the circular column, while the other end is rotatably connected to the output shaft of the first lifting unit via a connecting rod. This is part of an intelligent monitoring system for post-cardiac surgery patients based on multimodal physiological signal fusion.

[0010] Preferably, the lifting part has waist grooves at both ends distributed vertically, and the pivot of the circular column is located in the waist groove.

[0011] Preferably, the cross-section of the rotating shaft is rectangular.

[0012] Preferably, a rotating part is rotatably provided on the circular column, and a protrusion is fixedly provided on the outer side of the upper end face of the rotating part;

[0013] The upper surface of the rotating part is an inclined surface, and the high position of the inclined surface is located at the center of the protrusion. During the rotation stroke of the rotating part, it slides with the bottom surface of the lifting part to push it upward to a predetermined height.

[0014] Preferably, the outer wall of the circular column is provided with an inclined groove, and the rod fixedly installed on the inner wall of the rotating part extends from the inclined groove into the interior of the circular column;

[0015] A vertical rod coaxial with the circular column is welded onto the rod body, and a guide post with a sliding fit is inserted into the vertical rod.

[0016] The guide post and the rotating shaft are connected by a trapezoidal gear that is fixed to each other.

[0017] Preferably, the cross-section of the guide post is rectangular.

[0018] Preferably, a bullseye ball bearing is fixedly installed at the bottom of the lifting part, and the bullseye ball bearing is in rolling connection with the rotating part.

[0019] Beneficial effects: When cutting fabric, the device stops conveying, and the lifting part is raised to lift the fabric to a predetermined height. Then the cutting blade moves down to cut the fabric. The lifting part smooths the fabric in the cutting area, and the entire cutting pressure is restricted by the blade groove, thereby reducing the pulling of the cutting blade and increasing the area of ​​indentation caused by the cutting pressure. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the implementation state of the lifting part without pushing, provided by this utility model;

[0021] Figure 2 A schematic diagram of the implementation state of the lifting part under the pushing action provided by this utility model;

[0022] Figure 3 A schematic diagram of the structure of the rotating part provided by this utility model;

[0023] Figure 4 A schematic diagram of the cross-sectional transmission structure of the rotating part and the circular column provided by this utility model.

[0024] Explanation of reference numerals in the attached figures:

[0025] 1. Cutting blade; 2. Lifting part; 21. Blade receiving groove; 3. Circular column; 31. Rotating part; 311. Rod body; 312. Protrusion; 32. Inclined groove; 33. Vertical rod; 34. Guide column; 4. First lifting unit; 5. Connecting rod; 6. Second lifting unit; 7. Trapezoidal gear; 100. First guide roller; 200. Winding roller. Detailed Implementation

[0026] To make the technical solution of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0027] like Figure 1-4 As shown, a fabric cutting mechanism for producing synthetic fiber fabric includes a cutting blade 1 that is driven to move downward in a vertical direction and a lifting part 2 located directly below the cutting blade 1 and driven to push the fabric being conveyed.

[0028] The lifting part 2 is provided with a knife receiving groove 21, and the cutting blade 1 is coaxial with the center of the knife receiving groove 21.

[0029] Specifically, the cutting mechanism provided in the above embodiment is located in the entire fabric production device. The device includes a frame, and a first guide roller 100 and a winding roller 200 symmetrically distributed in the vertical direction and rotatably mounted on the frame. The cutting blade 1 is located between the first guide roller 100 and the winding roller 200 and is distributed close to the winding roller 200.

[0030] Furthermore, the winding roller 200 is driven by a drive motor to rotate, thereby winding up the fabric. The above is existing technology and will not be elaborated further.

[0031] Furthermore, the cutting blade 1 is driven by the second extension unit 6 fixedly mounted on the frame, and the second extension unit 6 can include any driving method known in the art, such as a hydraulic extension rod, an electric extension rod, or a pneumatic extension rod.

[0032] Secondly, the lifting part 2 mentioned above can extend vertically and move upward to lift the fabric. The driving unit that realizes the above action can be a stepping linear module, a hydraulic telescopic rod, an electric telescopic rod, or a pneumatic telescopic rod; or it can rotate to lift. The driving unit that realizes the above action can be a motor direct drive or a motor-driven linkage assembly.

[0033] In the above technology, when the fabric is cut, the device stops conveying. At this time, the lifting part 2 is raised to lift the fabric to a predetermined height. Then, the cutting blade 1 moves down to cut the fabric. The lifting part 2 smooths the fabric in the cutting area. The entire cutting pressure is restricted by the blade groove 21, thereby reducing the pulling of the cutting blade 1 and increasing the area of ​​the indentation caused by the cutting pressure.

[0034] It should be noted that after the fabric has been wound a predetermined number of turns, a Hall sensor detects this. Once the predetermined number of turns is reached, the lifting unit 2 is activated to move upwards. When the lifting unit 2 reaches the predetermined position, it is detected by an infrared sensor or triggered by a switch. At this time, the cutting blade 1 moves downwards to cut. When the cutting blade 1 moves down to the predetermined position and is detected by an infrared sensor or triggered by a switch, it returns to its original position. After the operator replaces the winding roller 200, the winding roller 200 is restarted. The above control program and electronic components are common knowledge to those skilled in the art, and therefore will not be described in detail.

[0035] As a further embodiment of the present invention, the above embodiment also includes a circular column 3 and a first top extension unit 4. One end of the lifting part 2 is rotatably disposed at the end of the circular column 3, while the other end is rotatably disposed with a connecting rod 5 between it and the output shaft of the first top extension unit 4.

[0036] Specifically, the first extension unit 4 in the above embodiments can include any driving method known in the art, such as a hydraulic telescopic rod, an electric telescopic rod, or a pneumatic telescopic rod. The first extension unit 4 is fixedly installed on the frame, and deflection is achieved by extending the rod using the first extension unit 4.

[0037] As another embodiment of the present invention, the lifting part 2 is provided with a waist groove with both ends distributed in the vertical direction, and the rotating shaft of the circular column 3 is located in the waist groove.

[0038] Specifically, in this embodiment, the lifting part 2 can remain deflected or move along the waist groove direction. That is, when the first extension unit 4 extends, driving the lifting part 2 from... Figure 1 Switch to Figure 2 When the fabric is lifted, the lifting part 2 moves upward, thereby raising the fabric to a predetermined height.

[0039] As another embodiment of the present utility model, a rotating part 31 is rotatably provided on the circular column 3, and a protrusion 312 is fixedly provided on the outer side of the upper end surface of the rotating part 31.

[0040] The upper surface of the rotating part 31 is an inclined surface, and the high position of the inclined surface is located at the center of the protrusion 312. During the rotation stroke of the rotating part 31, it slides with the bottom surface of the lifting part 2 to push it up to a predetermined height.

[0041] Specifically, in the embodiment, when the first extension unit 4 extends, it drives the lifting part 2 from... Figure 1 Switch to Figure 2At this time, by driving the rotating part 31 to rotate, the protrusion 312 rotates toward the lifting part 2. During the rotation, it is tangent to the bottom surface of the lifting part 2, thereby raising it, that is, raising the lifting part 2 to lift the fabric to a predetermined height.

[0042] As another embodiment of the present invention, the outer wall of the circular column 3 is provided with a groove 32, and the rod 311 fixedly provided on the inner wall of the rotating part 31 extends from the groove 32 into the interior of the circular column 3.

[0043] A vertical rod 33 coaxial with the circular column 3 is welded onto the rod body 311, and a guide post 34 with sliding fit is inserted into the vertical rod 33.

[0044] The guide post 34 and the rotating shaft are connected by a trapezoidal gear 7 that is fixed to each other.

[0045] Specifically, the cross-section of the rotating shaft is rectangular, so it can rotate along with the lifting part 2. Furthermore, the cross-sections of the vertical rod 33 and the guide post 34 are rectangular. Therefore, the vertical rod 33 and the guide post 34 not only maintain a sliding fit but also rotate synchronously in the circumferential direction. Therefore, when the first extension unit 4 extends, driving the lifting part 2 from... Figure 1 Switch to Figure 2 When the lifting part 2 deflects, the two trapezoidal gears 7 mesh during the process, and the guide post 34 moves with the rotation of the shaft. At this time, the drive rotating part 31 rotates, so that the protrusion 312 rotates toward the lifting part 2. During the rotation, it is tangent to the bottom surface of the lifting part 2, thereby raising it, that is, raising the lifting part 2 to lift the fabric to a predetermined height.

[0046] It should be noted that a vertical plate is welded inside the circular column 3, and the guide column 34 is mounted on the vertical plate through a bearing. The vertical plate limits the guide column 34 so that the two trapezoidal gears 7 are always in a meshing state.

[0047] As another embodiment of the present invention, a bullseye ball bearing is fixedly installed at the bottom of the lifting part 2, and the bullseye ball bearing is in rolling connection with the rotating part 31.

[0048] Specifically, in the embodiment, bullseye balls can be added to convert the sliding friction between the protrusion 312 and the bottom of the lifting part 2 into rolling, thereby reducing the wear caused by sliding.

[0049] It should be noted that the aforementioned fixed installations and connections can be made using known connection methods such as welding, bolting, and snap-fitting; while rotating and hinged connections are installed using rotary bearings, and sliding connections are installed using sliding bearings. These installation methods are all common knowledge to those skilled in the art, and can be directly determined from the structural features; therefore, they will not be described in detail.

[0050] The embodiments described above are merely illustrative of several implementations of the present invention, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention. Therefore, the scope of protection of this patent should be determined by the appended claims.

Claims

1. A fabric cutting mechanism for producing synthetic fiber quilts, characterized in that, Includes a cutting blade (1) that is driven to move downward in a vertical direction and a lifting part (2) located directly below the cutting blade (1) and driven to push the fabric being conveyed. The lifting part (2) is provided with a blade groove (21), and the cutting blade (1) is coaxial with the center of the blade groove (21).

2. The fabric cutting mechanism for producing chemical fiber quilts according to claim 1, characterized in that, It also includes a first guide roller (100) and a winding roller (200) symmetrically distributed in the vertical direction, with the cutting blade (1) located between the first guide roller (100) and the winding roller (200) and distributed close to the winding roller (200).

3. The fabric cutting mechanism for producing chemical fiber quilts according to claim 1, characterized in that, It also includes a circular column (3) and a first top extension unit (4). One end of the lifting part (2) is rotatably disposed at the end of the circular column (3), while the other end is rotatably disposed with a connecting rod (5) between it and the output shaft of the first top extension unit (4).

4. The fabric cutting mechanism for producing chemical fiber quilts according to claim 3, characterized in that, The lifting part (2) has waist grooves distributed at both ends in the vertical direction, and the rotating shaft of the circular column (3) is located in the waist groove.

5. The fabric cutting mechanism for producing chemical fiber quilts according to claim 4, characterized in that, The cross-section of the rotating shaft is rectangular.

6. The fabric cutting mechanism for producing chemical fiber quilts according to claim 3, characterized in that, The circular column (3) is rotatably provided with a rotating part (31), and a protrusion (312) is fixedly provided on the outer side of the upper end face of the rotating part (31). The upper surface of the rotating part (31) is an inclined surface, and the high position of the inclined surface is located at the center of the protrusion (312). During the rotation stroke of the rotating part (31), it slides with the bottom surface of the lifting part (2) to push it up to a predetermined height.

7. The fabric cutting mechanism for producing chemical fiber quilts according to claim 4, characterized in that, The outer wall of the circular column (3) is provided with a sloping groove (32), and the rod (311) fixedly installed on the inner wall of the rotating part (31) extends from the sloping groove (32) into the interior of the circular column (3); A vertical rod (33) coaxial with the circular column (3) is welded onto the rod body (311), and a guide post (34) with a sliding fit is inserted into the vertical rod (33). The guide post (34) and the rotating shaft are connected by a trapezoidal gear (7) that is fixed to each other.

8. The fabric cutting mechanism for producing chemical fiber quilts according to claim 7, characterized in that, The cross-section of the guide post (34) is rectangular.

9. A fabric cutting mechanism for producing chemical fiber quilts according to claim 7, characterized in that, The bottom of the lifting part (2) is fixedly equipped with a bullseye ball, which is in rolling connection with the rotating part (31).