An energy replacement vehicle
By introducing an energy swapping vehicle into the track-laying trainset, the problem of insufficient battery boxes in the pusher vehicle was solved, enabling immediate replacement of battery packs and synchronous power supply, thereby improving energy utilization and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHINA STATE RAILWAY GRP CO LTD
- Filing Date
- 2025-06-12
- Publication Date
- 2026-05-29
AI Technical Summary
The limited number of battery boxes on the push vehicle makes it difficult to recharge or replace them in a timely manner, resulting in low energy utilization and limiting the popularization of new energy push vehicles.
Design an energy swapping vehicle, including a carrier and a mounting frame. The carrier is connected to a pusher vehicle and a flat vehicle. A spare battery pack is detachably mounted on the mounting frame. The battery pack is slidable and replaced by a drive mechanism to ensure that the battery pack moves synchronously with the pusher vehicle.
This technology enables real-time battery replacement during track laying, improving energy efficiency, reducing the time and space requirements for battery box replacement, and enhancing the efficiency and practicality of the new energy push vehicle.
Smart Images

Figure CN224299722U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to track-laying train sets, and in particular to an energy-swapping vehicle. Background Technology
[0002] A rail laying unit typically includes a tractor, a pusher, and a flatcar. The tractor is located in front of the pusher, and the flatcar is located behind the pusher. The pusher is equipped with a rail feeding device, which pushes the rails on the flatcar through the pusher to the tractor, where the tractor pulls the rails to complete the laying.
[0003] Most pushcarts use internal combustion generators to power various electrical devices. This power supply method is not only highly polluting, but also has a conversion efficiency of only 30%-50% between chemical and electrical energy, easily leading to significant waste. To improve energy utilization, modern pushcarts use battery packs as the power source for their electrical equipment, thus increasing energy efficiency.
[0004] However, due to the presence of electrical equipment such as track-laying devices on the push vehicle, the space available for installing the battery box is relatively small. This results in the battery box having little power remaining after completing a single shift of track-laying and power supply, requiring timely recharging. The battery capacity has always been a factor restricting the widespread adoption of new energy push vehicles. Utility Model Content
[0005] This utility model provides an energy swapping vehicle, the purpose of which is to solve the problem that the number of battery boxes carried by the push vehicle is small, making it difficult to recharge or replace them in a timely manner.
[0006] To achieve the above objectives, embodiments of this utility model provide an energy swapping vehicle, comprising:
[0007] The vehicle is designed to connect to the pushcar and the flatcar at both ends;
[0008] A mounting frame is installed on the carrier, and the mounting frame has a transition channel along its length. The transition channel is collinear with the rail delivery channel of the pusher and the rail transport channel of the flatcar.
[0009] A backup battery pack is detachably mounted on the mounting frame.
[0010] Preferably, the mounting frame includes a lower frame and an upper frame that slides on the lower frame, the lower frame is fixed to the carrier, and the transition channel is provided on the lower frame;
[0011] The backup battery pack is detachably mounted on the upper shelf.
[0012] Preferably, the transition channel is provided with a plurality of auxiliary guide roller groups, which are arranged along the length direction of the transition channel. Each auxiliary guide roller group includes a pair of auxiliary guide rollers, and each pair of auxiliary guide rollers is arranged above or below the transition channel or along the width direction of the transition channel.
[0013] Preferably, a recessed mounting portion is formed in the middle of the upper surface of the lower shelf, and the mounting portion is arranged along the length direction of the lower shelf;
[0014] The lower surface of the upper shelf has a downwardly protruding mating part, which is used for assembly into the mounting part;
[0015] The upper shelf is also equipped with a drive mechanism, which drives the upper shelf to slide within the mounting section.
[0016] Preferably, the drive mechanism includes a drive motor and a linear meshing unit, and a gear is provided on the output shaft of the drive motor;
[0017] The linear meshing unit is disposed within the mounting portion along the length direction of the mounting portion. The linear meshing unit is provided with a plurality of teeth arranged along the length direction of the linear meshing unit. The gear meshes with the teeth to drive the upper shelf to slide.
[0018] Preferably, two linear meshing units are provided, and the two linear meshing units are arranged along the width direction of the lower shelf;
[0019] The drive mechanism also includes a dual-output-shaft reducer. The drive motor is connected to the input shaft of the dual-output-shaft reducer. Gears are respectively provided on the two output shafts of the dual-output-shaft reducer, and each gear meshes with a linear meshing unit.
[0020] Preferably, there are two transition channels, which are arranged along the width direction of the lower shelf, and the mounting part is located between the two transition channels.
[0021] Preferably, the upper shelf is further provided with guide wheels;
[0022] The lower shelf is provided with guide grooves along its length, and two guide grooves are located in the width direction of the lower shelf, with the guide wheels traveling within the guide grooves.
[0023] Preferably, each of the transition channels is provided with a guide unit at one end near the flatcar, the guide unit being used to guide the rail into the transition channel.
[0024] Preferably, the flatcar is provided with a coupler at its front and rear ends, and the coupler is used to connect the pusher and the flatcar.
[0025] The above-mentioned solution of this utility model has the following beneficial effects:
[0026] In this application, by adding an energy replacement vehicle to the track-laying train and placing the energy replacement vehicle close to the pusher vehicle, the energy replacement vehicle can store a large number of spare battery packs. When the pusher vehicle's power is insufficient, the pusher vehicle can be powered by replacing the spare battery packs with those of the pusher vehicle.
[0027] In this application, the energy swapping vehicle travels with the push vehicle to the construction section and swaps the battery for the push vehicle at any time, without the push vehicle needing to return to the charging station for charging, which greatly speeds up the efficiency and convenience of battery swapping.
[0028] Other features and advantages of this invention will be described in detail in the following detailed description section. Attached Figure Description
[0029] Figure 1 This is a schematic diagram showing the position of this utility model within the track-laying vehicle.
[0030] Figure 2 This is a schematic diagram of the present invention;
[0031] Figure 3 yes Figure 2 Enlarged view of part A
[0032] Figure 4 This is a schematic diagram of the upper shelf;
[0033] Figure 5 This is a schematic diagram of the lower shelf.
[0034] [Explanation of Labels in the Attached Image]
[0035] 100-Energy swapping vehicle, 200-Pushing vehicle, 300-Flatcar, 110-Carrier, 120-Hosting frame, 121-Transition channel, 122-Upper shelf, 122-1-Installation section, 122-2-Guide wheel, 123-Lower shelf, 123-1-Matching section, 123-2-Guide groove, 124-Auxiliary guide roller, 125-Drive mechanism, 125-1-Drive motor, 125-2-Linear meshing unit, 125-3-Gear, 140-Couple, 150-Guide unit Detailed Implementation
[0036] To make the technical problems, technical solutions and advantages of this utility model clearer, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.
[0037] like Figure 1-5As shown, an embodiment of this utility model provides an energy replacement vehicle for use in a track laying vehicle group. Specifically, the energy replacement vehicle 100 is located between the pusher vehicle 200 and the flatcar 300. The rail is moved from the flatcar 300 to the pusher vehicle 200 via the energy replacement vehicle 100 and is pushed out by the pusher vehicle 200, thereby being pulled by the traction vehicle to complete the laying of the rail.
[0038] Specifically, the energy replacement vehicle 100 includes a carrier 110 that can travel on rails. The head and tail (i.e., the length direction) of the carrier 110 are connected to the pusher 200 and the flat car 300, respectively, so that the energy replacement vehicle 100 moves synchronously with the pusher 200 and the flat car 300.
[0039] A mounting frame 120 is also provided on the carrier 110. The mounting frame 120 has a length direction and a width direction. A transition channel 121 is provided in the length direction of the mounting frame 120. The transition channel 121 is co-lined with the rail delivery channel of the pusher 200 and the rail transport channel of the flat car 300. A spare battery pack can also be detachably installed on the mounting frame 120.
[0040] The energy swapping vehicle 100 connects the flatcar 300 and the pushcar 200, ensuring that the rails can move from the flatcar 300 to the pushcar 200. When the pushcar 200 needs a battery swap, workers unlock the spare battery pack and use equipment such as cranes to move the spare battery pack to the battery pack location on the pushcar 200 to replace the depleted battery pack.
[0041] Furthermore, in this application, the mounting frame 120 is a frame structure, comprising a lower frame 123 and an upper frame 122. The lower frame 123 is fixed to the carrier 110, and the upper frame 122 is disposed on the lower frame 123 and can move relative to the lower frame 123 along the length of the lower frame 123. The aforementioned transition channel 121 is disposed on the lower frame 123 and is arranged along the length of the lower frame 123. The aforementioned backup battery pack is detachably fixed on the upper frame 122. In this embodiment, the backup battery pack and the battery pack have the same structure, both having a battery management system and a power supply socket electrically connected to the electrical equipment. The electrical equipment is electrically connected to the battery pack. The backup battery pack and the battery pack are detachably connected to the upper frame 122 and the pusher 200 using existing methods, such as using base components commonly used in containers and threaded turnlocks for connection.
[0042] In this embodiment, a mounting portion 122-1 is formed in the middle of the upper surface of the lower shelf 123. The mounting portion 122-1 is formed by a downward indentation from the upper surface of the lower shelf 123. The mounting portion 122-1 starts from one end of the lower shelf 123 near the pusher 200 and is provided along the length of the lower shelf 123. Correspondingly, a mating portion 123-1 is formed in the middle of the lower surface of the upper shelf 122. The mating portion 123-1 is formed by a downward protrusion from the lower surface of the upper shelf 122. The mating portion 123-1 is fitted into the mounting portion 122-1. A drive mechanism 125 is also provided between the mating portion 123-1 and the mounting portion 122-1. Under the action of the drive mechanism 125, the upper shelf 122 moves within the mounting portion 122-1 along the length direction of the mounting portion 122-1.
[0043] Since a spare battery pack is fixed on the upper shelf 122, the spare battery pack can move closer to the push vehicle 200 when the battery is being swapped, and move away from the push vehicle 200 when the battery is not being swapped.
[0044] Specifically, in the embodiments of this application, the drive mechanism 125 is disposed on the upper shelf 122. The drive mechanism 125 includes a drive motor 125-1 and a linear engagement unit 125-2. The drive motor 125-1 is fixed to the bottom of the upper shelf 122, and the linear engagement unit 125-2 is fixed inside the mounting part 122-1 and arranged along the length direction of the mounting part 122-1. A plurality of teeth are provided on the linear engagement unit 125-2, and the teeth are arranged along the length direction of the linear engagement unit 125-2.
[0045] A gear 152-3 is provided on the output shaft of the drive motor 125-1. The gear 152-3 can mesh with the meshing teeth, so that the rotational motion of the drive motor 125-1 is converted into the linear motion of the linear meshing unit 125-2, thereby causing relative sliding between the upper shelf 122 and the lower shelf 123.
[0046] In one embodiment of this application, when the linear meshing unit 125-2 is a rack, the gear 152-3 and the rack can be driven by meshing.
[0047] In another embodiment of this application, the linear meshing unit 125-2 includes two side plates arranged side by side, which are arranged along the length of the lower frame 123. A lever is arranged between the two side plates. The teeth of the gear 152-3 can mesh with the lever. When the gear 152-3 rotates, it meshes with the lever, thereby causing relative movement between the linear meshing unit 125-2 and the gear 152-3.
[0048] Preferably, in this application, two linear meshing units 125-2 are provided, arranged side by side along the width direction of the lower frame 123, and both linear meshing units 125-2 are located in the mounting part 122-1. The corresponding drive mechanism 125 also includes a dual-output shaft reducer, the drive motor 125-1 is connected to the input shaft of the dual-output shaft reducer, and a gear 152-3 is provided on each of the two output shafts of the dual-output shaft reducer, one gear 152-3 is hinged to one linear meshing unit 125-2, and the other gear 152-3 is hinged to the other linear meshing unit 125-2.
[0049] Furthermore, to reduce the frictional resistance between the upper shelf 122 and the lower shelf 123 during relative sliding, a guide groove 123-2 is provided on the lower shelf 123. This guide groove 123-2 extends along the length of the lower shelf 123, and two guide grooves 123-2 are provided in the width direction of the lower shelf 123. Corresponding to the guide grooves 123-2, guide wheels 122-2 are also provided on the upper shelf 122. Several guide wheels 122-2 are provided, and these are divided into two groups in the width direction of the upper shelf 122. The guide wheels 122-2 in each group are arranged along the length direction of the upper shelf 122. The guide wheel 122-2 is located in the guide groove 123-2. The guide wheel 122-2 serves as both a support and a rolling function, thereby converting the sliding friction between the upper shelf 122 and the lower shelf 123 into rolling friction between the guide wheel 122-2 and the lower shelf 123, making it easier for the upper shelf 122 and the lower shelf 123 to slide relative to each other.
[0050] Preferably, there are two transition channels 121, which are arranged along the width direction of the lower shelf 123. The mounting part 122-1 is located between the two transition channels 121, and the two transition channels 121 are located between the two guide grooves 123-2.
[0051] Preferably, an auxiliary guide roller group is provided in each transition channel 121, and several auxiliary guide roller groups are arranged along the length direction of the transition channel 121. Two auxiliary guide rollers 124 in each auxiliary guide roller group are arranged along the width direction or the height direction of the transition channel 121, thereby converting the sliding friction between the rail and the transition channel 121 into rolling friction.
[0052] Preferably, a guide unit 150 is provided at one end of each transition channel 121 near the flatcar 300. The guide unit 150 is used to guide the rail from the flatcar 300 into the transition channel 121.
[0053] In this embodiment, the guide unit 150 is a guide frame, which is in the shape of a truncated pyramid. The end of the guide frame with a larger cross-section faces the flatcar 300, and the end with a smaller cross-section faces the transition channel 121.
[0054] Preferably, the carrier 110 is provided with a coupler 140 for the pusher 200 and the flatcar 300 at the front and rear ends, respectively, to facilitate connection or disconnection with the pusher 200 and the flatcar 300.
[0055] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.
Claims
1. An energy-swapping vehicle, characterized in that, include: The vehicle (110) is used at the front and rear to connect with the push vehicle (200) and the flat vehicle (300) respectively; A mounting frame (120) is installed on the carrier (110). The mounting frame (120) has a transition channel (121) along its length. The transition channel (121) is collinear with the rail delivery channel of the pusher (200) and the rail transport channel of the flat car (300). A backup battery pack is detachably mounted on the mounting frame (120).
2. The energy-swapping vehicle according to claim 1, characterized in that: The mounting frame (120) includes a lower frame (123) and an upper frame (122) that slides on the lower frame (123). The lower frame (123) is fixed on the carrier (110), and the transition channel (121) is provided on the lower frame (123). The backup battery pack is detachably mounted on the upper shelf (122).
3. The energy-swapping vehicle according to claim 2, characterized in that: The transition channel (121) is provided with a plurality of auxiliary guide roller groups, which are arranged along the length direction of the transition channel (121). Each auxiliary guide roller group includes a pair of auxiliary guide rollers (124), and each pair of auxiliary guide rollers (124) is arranged above or below the transition channel (121) or along the width direction of the transition channel (121).
4. The energy-swapping vehicle according to claim 2, characterized in that: A recessed mounting portion (122-1) is formed in the middle of the upper surface of the lower shelf (123), and the mounting portion (122-1) is provided along the length direction of the lower shelf (123); The lower surface of the upper shelf (122) has a downwardly protruding mating part (123-1), which is used to assemble into the mounting part (122-1); The upper shelf (122) is also provided with a driving mechanism (125), which drives the upper shelf (122) to slide within the mounting part (122-1).
5. The energy-swapping vehicle according to claim 4, characterized in that: The drive mechanism (125) includes a drive motor (125-1) and a linear meshing unit (125-2), and a gear (152-3) is provided on the output shaft of the drive motor (125-1); The linear meshing unit (125-2) is disposed in the mounting part (122-1) along the length direction of the mounting part (122-1). The linear meshing unit (125-2) is provided with a plurality of meshing teeth arranged along the length direction of the linear meshing unit (125-2). The gear (152-3) meshes with the meshing teeth to drive the upper shelf (122) to slide.
6. The energy-swapping vehicle according to claim 5, characterized in that: Two linear meshing units (125-2) are provided, and the two linear meshing units (125-2) are arranged along the width direction of the lower shelf (123); The drive mechanism (125) also includes a dual-output shaft reducer. The drive motor (125-1) is connected to the input shaft of the dual-output shaft reducer. The two output shafts of the dual-output shaft reducer are respectively equipped with gears (152-3). Each gear (152-3) meshes with a linear meshing unit (125-2) for transmission.
7. The energy-swapping vehicle according to claim 6, characterized in that: Two transition channels (121) are provided, and the two transition channels (121) are arranged along the width direction of the lower shelf (123). The mounting part (122-1) is located between the two transition channels (121).
8. The energy-swapping vehicle according to claim 4, characterized in that: The upper shelf (122) is also equipped with guide wheels (122-2); The lower shelf (123) is provided with guide grooves (123-2) along the length direction of the lower shelf (123). The two guide grooves (123-2) are located in the width direction of the lower shelf (123) respectively, and the guide wheel (122-2) travels in the guide grooves (123-2).
9. The energy-swapping vehicle according to claim 4, characterized in that: Each of the transition channels (121) is provided with a guide unit (150) at one end near the flatcar (300), the guide unit (150) being used to guide the rail into the transition channel (121).
10. The energy-swapping vehicle according to claim 1, characterized in that: The flatcar (300) is provided with a coupler (140) at its front and rear ends, and the coupler (140) is used to connect the pusher (200) and the flatcar (300).