A kind of electromagnetic valve leakage detection gauge

By designing an automatic clamping and immersion-free solenoid valve testing fixture, the tediousness and error caused by manual wiping with soapy water have been solved, achieving high efficiency and accuracy in solenoid valve leakage detection.

CN224303207UActive Publication Date: 2026-05-29南京瓯亚科技有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
南京瓯亚科技有限公司
Filing Date
2025-06-29
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

Existing solenoid valve leak detection equipment requires manual application of soapy water, a cumbersome process that may result in omissions, affecting the accuracy and efficiency of the detection.

Method used

A solenoid valve leakage detection fixture was designed, comprising a clamping component and a leak detection component. The clamping component is driven by a cylinder to automatically clamp the solenoid valve, and the solenoid valve is immersed in soapy water in the leak detection component to observe whether there is a leak.

Benefits of technology

The system enables automated solenoid valve testing, improving testing accuracy and efficiency, ensuring thorough immersion, and reducing errors from manual operation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224303207U_ABST
    Figure CN224303207U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of electromagnetic valve gas leakage detection gauges, including workbench, the workbench top front part is fixedly connected with shoulder, the shoulder side is fixed with clamping assembly, the workbench inner wall is fixed with leakage detection component, the workbench top rear part is fixed with driving assembly, the driving assembly telescopic end is fixedly connected with clamping assembly.The utility model said a kind of electromagnetic valve gas leakage detection gauge, by setting leakage detection component, utilize support disc to connect after inflating electromagnetic valve into box, utilize soap water in box to carry out dead angleless soaking, then lift support disc and observe electromagnetic valve, compared with manual wiping soap water, it can more comprehensive detection electromagnetic valve, improve the accuracy of detection, by setting clamping assembly, utilize first cylinder, drive slide strip sliding, to adjust the distance between two clamping blocks, to meet the clamping of different inner diameter electromagnetic valve, with higher practicability.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of solenoid valve testing, and more particularly to a solenoid valve leakage detection fixture. Background Technology

[0002] Solenoid valves are electromagnetically controlled industrial devices, fundamental components of automation used to control fluids, and belong to the actuator category. They are not limited to hydraulic or pneumatic applications; in industrial control systems, solenoid valves are used to adjust the direction, flow rate, speed, and other parameters of the medium.

[0003] The solenoid valve leakage detection tool disclosed in announcement number CN220136586U has a simple structure, is safe and energy-saving. It consists of a placement part, a clamping mechanism, a venting device, and a handle. The solenoid valve is placed on the placement part, and the clamping mechanism clamps the solenoid valve. When the solenoid valve is powered on, the valve head is closed. The venting device vents air into the solenoid valve. If soapy water is applied to the solenoid valve body and valve head, soap bubbles will be generated if the solenoid valve leaks. The clamping mechanism is equipped with a telescopic rod. The first connecting rod and the second connecting rod are connected by a screw thread. The screw can adjust the length of the telescopic rod to adapt to the length of different models of solenoid valves, thus having a wider range of applications.

[0004] However, the device has shortcomings. During the testing process, soapy water needs to be manually applied to the surface of the solenoid valve, which is a cumbersome process. In addition, manual application may result in some missed spots, affecting the accuracy and efficiency of the test. Utility Model Content

[0005] To address the aforementioned problems, the purpose of this utility model is to provide a solenoid valve leakage detection fixture.

[0006] The following technical solution is adopted: a solenoid valve leakage detection fixture includes a worktable, a shoulder is fixedly connected to the front of the top of the worktable, a clamping component is fixedly provided on one side of the shoulder, a leak detection component is fixedly provided on the inner wall of the worktable, and a driving component is fixedly provided at the rear of the top of the worktable, with the telescopic end of the driving component fixedly connected to the clamping component.

[0007] Optionally, the leak detection assembly includes a housing, which is fixedly connected to the inner wall of the workbench. An electric actuator is fixedly connected to the bottom of the inner wall of the housing, and a support plate is fixedly connected to the top of the electric actuator.

[0008] Optionally, the drive assembly includes a second cylinder, which is fixedly connected to the top of the worktable. A connecting block is fixedly connected to the telescopic end of the second cylinder, and the front end of the connecting block is fixedly connected to the clamping assembly.

[0009] Optionally, the clamping assembly includes a first cylinder, with a lower positioning plate and an upper positioning plate fixedly connected to the front end of the first cylinder, a guide handle fixedly connected to the driving end of the first cylinder, connecting handles rotatably connected to both ends of the guide handle, a half gear block rotatably connected to the end of the connecting handle away from the guide handle, the half gear block rotatably connected to the lower positioning plate and the guide handle, a slide bar meshing with one side of the half gear block, the upper and lower ends of the slide bar being slidably connected to the front ends of the upper and lower positioning plates respectively, and a clamping block fixedly connected to the front end of the slide bar.

[0010] Optionally, a soft pad is fixedly provided at the front end of the clamping block.

[0011] Optionally, the lower positioning plate and the upper positioning plate are fixedly connected by bolts.

[0012] Optionally, the front end of the connecting block is fixedly connected to the second cylinder, and connecting rods are symmetrically fixedly connected to both sides of the front end of the connecting block. A collar is fixedly connected to the connecting block through the connecting rods, and the collar is fixedly sleeved on the outer wall of the second cylinder.

[0013] Optionally, the leak detection component is located directly below the two clamping components, and the electric push rod and support plate are located in the middle of the inner wall of the housing.

[0014] The technical effects that can be achieved by the technical means of this utility model are as follows:

[0015] In this invention, by setting up a clamping assembly, the first cylinder drives the slide bar to slide, thereby adjusting the distance between the two clamping blocks to meet the clamping requirements of solenoid valves with different inner diameters, thus having higher practicality.

[0016] In this utility model, by setting up a leak detection component, the inflated solenoid valve is connected to the box using a support plate. The solenoid valve is then immersed in soapy water inside the box without any blind spots. After that, the support plate is raised to observe the solenoid valve. Compared with manually wiping with soapy water, this method can more comprehensively detect the solenoid valve and improve the accuracy of the detection. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0018] Figure 2 This is a partial cross-sectional three-dimensional structural diagram of the leak detection component of this utility model.

[0019] Figure 3 This is a three-dimensional structural diagram of the drive component of this utility model.

[0020] Figure 4 This is a three-dimensional structural diagram of the clamping component of this utility model.

[0021] In the diagram: 1. Workbench; 2. Leak detection assembly; 201. Housing; 202. Electric actuator; 203. Support plate; 3. Shoulder; 4. Clamping assembly; 401. First cylinder; 402. Lower positioning plate; 403. Guide handle; 404. Half gear block; 405. Sliding bar; 406. Soft pad; 407. Clamping block; 408. Connecting handle; 409. Upper positioning plate; 5. Drive assembly; 501. Second cylinder; 502. Connecting block; 503. Connecting rod; 504. Collar. Detailed Implementation

[0022] To provide a clearer understanding of the technical features, objectives, and effects of this utility model, the specific embodiments of this utility model are now described with reference to the accompanying drawings.

[0023] In the description of this utility model, it should be noted that the orientations or positional relationships indicated by terms such as "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end" are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] A preferred embodiment of the electromagnetic valve leakage detection gauge provided by this utility model is as follows: Figures 1 to 4 As shown: A solenoid valve leakage detection fixture includes a workbench 1, a shoulder 3 fixedly connected to the front of the top of the workbench 1, a clamping component 4 fixedly provided on one side of the shoulder 3, a leak detection component 2 fixedly provided on the inner wall of the workbench 1, and a drive component 5 fixedly provided at the rear of the top of the workbench 1, with the telescopic end of the drive component 5 fixedly connected to the clamping component 4.

[0026] In this embodiment, the leak detection component 2 includes a housing 201, which is fixedly connected to the inner wall of the workbench 1. An electric push rod 202 is fixedly connected to the bottom of the inner wall of the housing 201, and a support plate 203 is fixedly connected to the top of the electric push rod 202.

[0027] The above method involves using the support plate 203 to connect the inflated solenoid valve into the housing 201, immersing it in soapy water inside the housing 201 without any blind spots, and then raising the support plate 203. Compared with manually wiping with soapy water, this method can more comprehensively test the solenoid valve and improve the accuracy of the test.

[0028] In this embodiment, the drive component 5 includes a second cylinder 501, which is fixedly connected to the top of the worktable 1. A connecting block 502 is fixedly connected to the telescopic end of the second cylinder 501, and the front end of the connecting block 502 is fixedly connected to the clamping component 4.

[0029] The above scheme utilizes the second cylinder 501 to push the connecting block 502, thereby pushing the clamping assembly 4 to provide driving force for clamping the solenoid valve, facilitating subsequent testing operations.

[0030] In this embodiment, the clamping assembly 4 includes a first cylinder 401. A lower positioning plate 402 and an upper positioning plate 409 are fixedly connected to the front end of the first cylinder 401. A guide handle 403 is fixedly connected to the driving end of the first cylinder 401. A connecting handle 408 is rotatably connected to both ends of the guide handle 403. A half gear block 404 is rotatably connected to the end of the connecting handle 408 away from the guide handle 403. The half gear block 404 is rotatably connected to the lower positioning plate 402 and the guide handle 403. A slide bar 405 is meshed with one side of the half gear block 404. The upper end and lower end of the slide bar 405 are slidably connected to the front end of the upper positioning plate 409 and the front end of the lower positioning plate 402, respectively. A clamping block 407 is fixedly connected to the front end of the slide bar 405.

[0031] The above scheme utilizes the first cylinder 401 to drive the slide bar 405 to slide, thereby adjusting the distance between the two clamping blocks 407 to meet the clamping requirements of solenoid valves with different inner diameters, thus achieving greater practicality.

[0032] In this embodiment, a soft pad 406 is fixedly provided at the front end of the clamping block 407.

[0033] The above solution provides a buffer for the clamping process, preventing the clamping block 407 from directly contacting the solenoid valve body and causing damage.

[0034] In this embodiment, the lower positioning plate 402 and the upper positioning plate 409 are fixedly connected by bolts.

[0035] The above solution facilitates the disassembly of both components, allowing for cleaning and repair.

[0036] In this embodiment, the front end of the connecting block 502 is fixedly connected to the second cylinder 501, and connecting rods 503 are symmetrically fixedly connected to both sides of the front end of the connecting block 502. The connecting block 502 is fixedly connected to a collar 504 through the connecting rods 503, and the collar 504 is fixedly sleeved on the outer wall of the second cylinder 501.

[0037] The above solution makes the connection between the clamping component 4 and the connecting block 502 more stable, providing better support for the clamping operation of the clamping component 4.

[0038] In this embodiment, the leak detection component 2 is located directly below the two clamping components 4, and the electric push rod 202 and the support plate 203 are located in the middle of the inner wall of the housing 201.

[0039] The above scheme enables the support plate 203 to accurately receive the inflated solenoid valve and stably bring the solenoid valve into the housing 201 for immersion.

[0040] Working principle: When operating and using this utility model, as follows... Figures 1 to 4 As shown, during use, first inject an appropriate amount of soapy water into the housing 201, start the second cylinder 501, its telescopic end extends, driving the clamping component 4 closer to the solenoid valve, and then adjust according to the inner diameter of the solenoid valve. Start the first cylinder 401, its telescopic end drives the guide handle 403 to move, thereby driving the half gear block 404 to rotate at a fixed point, driving the slide bar 405 to slide along the front end of the lower positioning plate 402 and the upper positioning plate 409, thereby driving the adjustment of the distance between the two clamping blocks 407. The clamping components 4 on both sides of the two solenoid valves work together to clamp the solenoid valve, and then inflate it. After inflation is completed, start the electric push rod 202 to drive the support plate 203 to rise and contact the bottom of the solenoid valve, and then release the clamping components 4 on both sides, so that the electric push rod 202 drives the support plate 203 to descend, using the soapy water in the housing 201 to soak it without dead angles, and then raise the support plate 203. Finally, observe whether the solenoid valve is leaking air.

[0041] The above are merely illustrative embodiments of this utility model and are not intended to limit the scope of this utility model. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principles of this utility model should fall within the protection scope of this utility model. Furthermore, it should be noted that the components of this utility model are not limited to the overall application described above. Each technical feature described in the specification of this utility model can be used individually or in combination as needed. Therefore, this utility model naturally covers other combinations and specific applications related to the points of this utility model.

Claims

1. A solenoid valve leakage detection fixture, comprising a workbench (1), characterized in that: The workbench (1) has a shoulder (3) fixedly connected to the front of the top end, and a clamping component (4) is fixedly provided on one side of the shoulder (3). A leak detection component (2) is fixedly provided on the inner wall of the workbench (1). A drive component (5) is fixedly provided at the rear of the top end of the workbench (1). The telescopic end of the drive component (5) is fixedly connected to the clamping component (4). The leak detection component (2) includes a housing (201), which is fixedly connected to the inner wall of the workbench (1). An electric push rod (202) is fixedly connected to the bottom of the inner wall of the housing (201), and a support plate (203) is fixedly connected to the top of the electric push rod (202).

2. The solenoid valve leakage detection fixture according to claim 1, characterized in that: The drive assembly (5) includes a second cylinder (501), which is fixedly connected to the top of the worktable (1). A connecting block (502) is fixedly connected to the telescopic end of the second cylinder (501), and the front end of the connecting block (502) is fixedly connected to the clamping assembly (4).

3. The solenoid valve leakage detection fixture according to claim 1, characterized in that: The clamping assembly (4) includes a first cylinder (401), with a lower positioning plate (402) and an upper positioning plate (409) fixedly connected to the front end of the first cylinder (401). A guide handle (403) is fixedly connected to the driving end of the first cylinder (401). A connecting handle (408) is rotatably connected to both ends of the guide handle (403). A half gear block (404) is rotatably connected to the end of the connecting handle (408) away from the guide handle (403). The half gear block (404) is rotatably connected to the lower positioning plate (402) and the guide handle (403). A slide bar (405) is meshed with one side of the half gear block (404). The upper and lower ends of the slide bar (405) are slidably connected to the front end of the upper positioning plate (409) and the lower positioning plate (402), respectively. A clamping block (407) is fixedly connected to the front end of the slide bar (405).

4. The solenoid valve leakage detection fixture according to claim 3, characterized in that: A soft pad (406) is fixedly provided at the front end of the clamping block (407).

5. A solenoid valve leakage detection fixture according to claim 3, characterized in that: The lower positioning plate (402) and the upper positioning plate (409) are fixedly connected by bolts.

6. The solenoid valve leakage detection fixture according to claim 2, characterized in that: The front end of the connecting block (502) is fixedly connected to the second cylinder (501). Connecting rods (503) are symmetrically fixedly connected on both sides of the front end of the connecting block (502). A collar (504) is fixedly connected to the connecting block (502) through the connecting rods (503). The collar (504) is fixedly sleeved on the outer wall of the second cylinder (501).

7. The solenoid valve leakage detection fixture according to claim 1, characterized in that: The leak detection component (2) is located directly below the two clamping components (4), and the electric push rod (202) and the support plate (203) are located in the middle of the inner wall of the box (201).