Electrolyte injection device for capacitor processing
By introducing an adjustable positioning and stabilizing mechanism into the electrolyte injection device, and utilizing a servo motor and ball screw system, the problems of leakage and contamination caused by unstable capacitor placement were solved, and precise injection of capacitor electrolyte was achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHENZHOU XIANGTIAN ELECTRONICS TECH
- Filing Date
- 2025-06-11
- Publication Date
- 2026-05-29
AI Technical Summary
In existing electrolyte injection devices, the capacitor is not placed stably during use, causing the injection needle to scrape against the outer casing, fail to be fully inserted, or inject off-center, resulting in leakage and contamination problems.
An adjustable positioning and stabilizing mechanism, including a servo motor-driven ball screw system and an L-shaped bracket, is employed to achieve rapid positioning and stabilization of the capacitor, ensuring accurate insertion of the injection needle and preventing deviation.
It enables rapid positioning of capacitors of different sizes, avoids scratching the casing and leakage by the injection needle, improves the stability and accuracy of electrolyte injection, and reduces the risk of contamination.
Smart Images

Figure CN224304545U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of electrolyte injection devices, and in particular to an electrolyte injection device for capacitor processing. Background Technology
[0002] Electrolyte injection devices in capacitor manufacturing are highly precise and automated equipment specifically designed to inject and fill precisely metered electrolyte during the production of electrolytic capacitors. Their core components typically include a supply system (for storing and transporting electrolyte), a precision metering system (such as a plunger pump, peristaltic pump, or precision valve), and injection needles or nozzles.
[0003] However, in existing electrolyte injection devices, capacitors are typically placed on a mounting base during use, allowing for the injection of electrolyte into multiple capacitors at once. However, mounting bases of different sizes are not easy to place and position quickly. If the capacitor mounting base is not stable enough, the injection needle may scrape against the casing, or even fail to fully insert into the injection port or deviate from the intended position, leading to leakage or contamination. Therefore, those skilled in the art have provided an electrolyte injection device for capacitor processing to solve the problems mentioned in the background art. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an electrolyte injection device for capacitor processing.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: an electrolyte injection device for capacitor processing, comprising a fixed bracket, an installation housing installed at the bottom of the fixed bracket, an electrolyte injection mechanism body installed inside the fixed bracket, self-locking casters installed at the bottom of the installation housing, a worktable provided on the inner bottom wall of the fixed bracket, an adjustable positioning mechanism installed on the top of the worktable, and a stabilizing mechanism installed on the top of the worktable;
[0006] The adjustable positioning mechanism includes a servo motor, with a ball screw fixed to one end of the output shaft of the servo motor. A first ball nut is threaded onto the outer side of the ball screw, and a second ball nut is threaded onto the outer side of the ball screw. A limit frame is fixed to one side of both the first and second ball nuts. A mounting bracket is installed on the top of the worktable. A through groove is opened inside the limit frame, and a guide sliding block is slidably connected to the limit frame through the through groove. A limit connecting sleeve is fixed to the top of the guide sliding block, and a metal nut is installed on the top of the limit connecting sleeve. A metal threaded rod is threaded onto the top of the metal nut, and an auxiliary positioning plate is fixed to one side of the guide sliding block.
[0007] As a further description of the above technical solution:
[0008] The top of the limiting frame has multiple positioning holes, the size of which is adapted to the size of the metal threaded rod.
[0009] By adopting the above technical solution, when one end of the metal threaded rod is movably inserted into the corresponding positioning hole, the position of the limiting connecting sleeve and the guide sliding block can be easily fixed.
[0010] As a further description of the above technical solution:
[0011] The servo motor and the worktable are fixedly connected, and the limiting frame is movably sleeved on the outside of the ball screw.
[0012] As a further description of the above technical solution:
[0013] The first ball nut and the second ball nut have opposite internal thread directions, and the limiting connecting sleeve is movably sleeved on the outside of the limiting frame.
[0014] By adopting the above technical solution, when the ball screw rotates, the first ball nut and the second ball nut move in opposite directions.
[0015] As a further description of the above technical solution:
[0016] The auxiliary positioning plate and the guide sliding block are welded and fixed together, and the bottom surface of the limiting frame is in contact with the top surface of the worktable.
[0017] As a further description of the above technical solution:
[0018] The stabilizing mechanism includes an L-shaped bracket, with a connecting threaded post fixed to the top of the L-shaped bracket. A positioning nut is threaded onto the outer side of the connecting threaded post, and a limit sleeve is installed on the top of the worktable.
[0019] As a further description of the above technical solution:
[0020] The limiting sleeve is slidably connected to an anti-detachment slider via a sliding groove, and a reinforcing plate is fixed to the top of the anti-detachment slider.
[0021] As a further description of the above technical solution:
[0022] The reinforcing plate is movably sleeved on the outside of the connecting threaded column, and the L-shaped bracket and servo motor are fixedly connected.
[0023] This utility model has the following beneficial effects:
[0024] 1. Compared with the prior art, the electrolyte injection device for capacitor processing, by setting an adjustable positioning mechanism, can quickly complete the positioning of placement seats of different sizes, which is conducive to the injection of electrolyte for capacitor processing. It avoids the situation where the injection needle scratches the outer shell, the injection needle cannot be fully inserted into the injection port, or the injection is off-center, thus reducing the problems of leakage or contamination.
[0025] 2. Compared with the prior art, the electrolyte injection device for capacitor processing is equipped with a stabilizing mechanism. After the servo motor is fixed on the top of the worktable, the bottom surface of the L-shaped bracket on the outside of the servo motor is attached to the worktable, which facilitates the connection and reinforcement between the servo motor and the worktable and improves the assembly stability of the servo motor. Attached Figure Description
[0026] Figure 1 This is a perspective view of an electrolyte injection device for capacitor processing proposed in this utility model;
[0027] Figure 2 This is a schematic diagram of the outer structure of the adjustable positioning mechanism of the electrolyte injection device for capacitor processing proposed in this utility model.
[0028] Figure 3 This is a schematic diagram of the adjustable positioning mechanism of an electrolyte injection device for capacitor processing proposed in this utility model.
[0029] Figure 4 This is a schematic diagram of the stabilizing mechanism of an electrolyte injection device for capacitor processing proposed in this utility model.
[0030] Legend:
[0031] 1. Fixed bracket; 2. Mounting housing; 3. Electrolyte injection mechanism body; 4. Self-locking casters; 5. Worktable; 6. Adjustable positioning mechanism; 61. Servo motor; 62. Ball screw; 63. First ball nut; 64. Second ball nut; 65. Limiting bracket; 66. Mounting bracket; 67. Guide sliding block; 68. Limiting connecting sleeve; 69. Metal nut; 610. Metal threaded rod; 611. Auxiliary positioning plate; 612. Positioning hole; 7. Stabilizing mechanism; 71. L-shaped bracket; 72. Connecting threaded post; 73. Positioning nut; 74. Limiting sleeve; 75. Anti-detachment slider; 76. Reinforcing plate. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0033] Reference Figure 1-4 This utility model provides an electrolyte injection device for capacitor processing, including a fixed bracket 1, an installation housing 2 installed at the bottom of the fixed bracket 1, and an electrolyte injection mechanism body 3 installed inside the fixed bracket 1. The electrolyte injection mechanism body 3 is mainly used for the quantitative supply of chemical liquid in the capacitor production process. The specific structure can be referred to a capacitor quantitative liquid injection machine (authorization announcement number CN 203367028 U). The bottom of the installation housing 2 is equipped with self-locking casters 4. The inner bottom wall of the fixed bracket 1 is provided with a worktable 5. The top of the worktable 5 is equipped with an adjustable positioning mechanism 6 and a stabilizing mechanism 7.
[0034] The adjustable positioning mechanism 6 includes a servo motor 61. A ball screw 62 is fixed to one end of the output shaft of the servo motor 61. A first ball nut 63 is threaded to the outer side of the ball screw 62, and a second ball nut 64 is threaded to the outer side of the ball screw 62. A limit frame 65 is fixed to one side of both the first ball nut 63 and the second ball nut 64. A mounting bracket 66 is installed on the top of the worktable 5. A through groove is opened inside the limit frame 65. A guide sliding block 67 is slidably connected to the limit frame 65 through the through groove. A limit connecting sleeve 68 is fixed to the top of the guide sliding block 67. A metal nut 69 is installed on the top of the limit connecting sleeve 68. A metal threaded rod 610 is threaded to the top of the metal nut 69. An auxiliary positioning plate 611 is fixed to one side of the guide sliding block 67. The limit frame 65... Multiple positioning holes 612 are provided on the top of the device. The size of the positioning holes 612 is adapted to the size of the metal threaded rod 610. When one end of the metal threaded rod 610 is movably inserted into the corresponding positioning hole 612, the position of the limiting connecting sleeve 68 and the guide sliding block 67 can be easily fixed. The servo motor 61 and the worktable 5 are fixedly connected. The limiting frame 65 is movably sleeved on the outside of the ball screw 62. The threads inside the first ball nut 63 and the second ball nut 64 are opposite in direction. The limiting connecting sleeve 68 is movably sleeved on the outside of the limiting frame 65. When the ball screw 62 rotates, the first ball nut 63 and the second ball nut 64 move in opposite directions. The auxiliary positioning plate 611 and the guide sliding block 67 are welded and fixed together. The bottom surface of the limiting frame 65 is in contact with the top surface of the worktable 5.
[0035] The stabilizing mechanism 7 includes an L-shaped bracket 71, with a connecting threaded post 72 fixed to the top of the L-shaped bracket 71. A positioning nut 73 is threadedly connected to the outer side of the connecting threaded post 72. A limit sleeve 74 is installed on the top of the worktable 5. An anti-detachment slider 75 is slidably connected to the limit sleeve 74 through a slide groove. A reinforcing plate 76 is fixed to the top of the anti-detachment slider 75. The reinforcing plate 76 is movably sleeved on the outer side of the connecting threaded post 72. The L-shaped bracket 71 and the servo motor 61 are fixedly connected.
[0036] Working principle: With an adjustable positioning mechanism 6, when injecting electrolyte for capacitor processing, multiple capacitors are placed on corresponding placement seats. The placement seats are then placed on the worktable 5. After starting the servo motor 61, the ball screw 62 rotates. Because the internal threads of the first ball nut 63 and the second ball nut 64 are opposite, the two limit frames 65 can move in opposite directions. After the two limit frames 65 are clamped on the outside of the placement seats, the guide sliding block 67 and the limit connecting sleeve 68 can be moved horizontally, allowing the corresponding surfaces of the auxiliary positioning plate 611 to simultaneously contact the placement seats. Then, the electrolyte injection mechanism body 3 can be started to perform the electrolyte injection process for capacitor processing, which can be completed quickly. The positioning of the same-sized placement base facilitates the injection of electrolyte for capacitor processing, avoiding situations where the injection needle scratches the outer shell, cannot be fully inserted into the injection port, or is misaligned, thus reducing the risk of leakage or contamination. With the stabilizing mechanism 7, after the servo motor 61 is fixed on the top of the worktable 5, the bottom surface of the L-shaped bracket 71 on the outside of the servo motor 61 is attached to the worktable 5. Pushing the anti-detachment slider 75 moves the reinforcing plate 76, allowing the reinforcing plate 76 to be movably sleeved on the outside of the connecting threaded post 72. Finally, the positioning nut 73 and the connecting threaded post 72 are threaded together, conveniently completing the connection and reinforcement of the servo motor 61 and the worktable 5, and improving the assembly stability of the servo motor 61.
[0037] Finally, it should be noted that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An electrolyte injection device for capacitor processing, comprising a fixed bracket (1), characterized in that, The bottom of the fixed bracket (1) is equipped with a mounting housing (2), the inside of the fixed bracket (1) is fitted with an electrolyte injection mechanism body (3), the bottom of the mounting housing (2) is equipped with a self-locking caster wheel (4), the inner bottom wall of the fixed bracket (1) is provided with a worktable (5), the top of the worktable (5) is equipped with an adjustable positioning mechanism (6), and the top of the worktable (5) is equipped with a stabilizing mechanism (7). The adjustable positioning mechanism (6) includes a servo motor (61), one end of the output shaft of the servo motor (61) is fixed with a ball screw (62), the outer side of the ball screw (62) is threaded with a first ball nut (63), the outer side of the ball screw (62) is threaded with a second ball nut (64), a limit frame (65) is fixed on one side of the first ball nut (63) and the second ball nut (64), an mounting bracket (66) is installed on the top of the worktable (5), a through groove is opened inside the limit frame (65), the limit frame (65) is slidably connected to a guide sliding block (67) through the through groove, a limit connecting sleeve (68) is fixed on the top of the guide sliding block (67), a metal nut (69) is installed on the top of the limit connecting sleeve (68), a metal threaded rod (610) is threaded on the top of the metal nut (69), and an auxiliary positioning plate (611) is fixed on one side of the guide sliding block (67).
2. The electrolyte injection device for capacitor processing according to claim 1, characterized in that, The top of the limiting frame (65) is provided with a plurality of positioning holes (612), the size of which is adapted to the size of the metal threaded rod (610).
3. The electrolyte injection device for capacitor processing according to claim 2, characterized in that, The servo motor (61) and the worktable (5) are fixedly connected, and the limiting frame (65) is movably sleeved on the outside of the ball screw (62).
4. The electrolyte injection device for capacitor processing according to claim 3, characterized in that, The threads inside the first ball nut (63) and the second ball nut (64) are opposite in direction, and the limiting connecting sleeve (68) is movably sleeved on the outside of the limiting frame (65).
5. The electrolyte injection device for capacitor processing according to claim 4, characterized in that, The auxiliary positioning plate (611) and the guide sliding block (67) are welded and fixed together, and the bottom surface of the limiting frame (65) is in contact with the top surface of the worktable (5).
6. The electrolyte injection device for capacitor processing according to claim 1, characterized in that, The stabilizing mechanism (7) includes an L-shaped bracket (71), with a connecting threaded post (72) fixed to the top of the L-shaped bracket (71), and a positioning nut (73) threaded to the outer side of the connecting threaded post (72). A limit sleeve (74) is installed on the top of the worktable (5).
7. The electrolyte injection device for capacitor processing according to claim 6, characterized in that, The limiting sleeve (74) is slidably connected to the anti-detachment slider (75) through the slide groove, and the top of the anti-detachment slider (75) is fixed with a reinforcing plate (76).
8. The electrolyte injection device for capacitor processing according to claim 7, characterized in that, The reinforcing plate (76) is movably sleeved on the outside of the connecting threaded column (72), and the L-shaped bracket (71) and the servo motor (61) are fixedly connected.