A high voltage connector for ease of installation

Abstract

The utility model discloses a high -voltage connector convenient to installation, including socket assembly and plug assembly, socket assembly is connected with plug assembly. The utility model has the beneficial effects: the utility model can realize multi -angle installation through rotating plug assembly, breaks through the restriction of traditional connector only 90 or 180 cooperation mode, and the selection range of installation position is greatly expanded, and whole car wiring becomes more convenient, the utility model adopts 360 shielding structure of shielding spring, shielding outer ring and shielding inner ring, effectively avoids the problem of shielding layer loosening, fracture, and electromagnetic interference is effectively inhibited, and the stability of system signal transmission is improved, the utility model discloses through interlocking sealing washer, socket sealing pad, plug sealing washer, small O -ring, sleeve and big O -ring etc.

Description

Technical Field

[0001] This utility model belongs to the field of high-voltage electrical connection technology, specifically relating to a high-voltage connector that is easy to install. Background Technology

[0002] With the booming development of the global electric vehicle industry, automotive electrical connectors, as key components for power transmission and signal interaction, have become an emerging hot spot in the field of connector applications. Among them, high-current shielded connectors installed on battery packs are an indispensable core component in the power system of new energy vehicles. Driven by both intensified industry competition and the need to control vehicle costs, the market has put forward more stringent requirements for electrical connectors. They not only need to further reduce size and cost, but also need to significantly improve performance to meet the growing application needs of new energy vehicles and energy storage systems.

[0003] In the new energy vehicle and energy storage industries, high-voltage connectors are critical components ensuring the normal operation of systems, and their performance directly affects the safety and stability of the systems. However, the high-voltage connectors currently on the market still have the following problems:

[0004] 1. Traditional high-voltage connectors have significant limitations in installation flexibility, as they only support 90° or 180° mating methods. In the compact and space-constrained environment of new energy vehicles, flexible installation is difficult to achieve, which not only limits the choice of installation location but also brings great difficulties to the vehicle wiring, increasing installation and time costs.

[0005] 2. Existing 360° shielding structures are prone to loosening and breakage of the shielding layer when facing complex vibration environments, resulting in rapid attenuation of shielding effectiveness, inability to effectively resist electromagnetic interference, and affecting the stability of system signal transmission.

[0006] 3. The rudimentary design of the signal interlock waterproof structure results in the existing high-voltage connectors generally having a waterproof rating lower than IP67, making it difficult to work stably for a long time in complex environments such as rain and humidity, and posing safety hazards such as leakage and short circuit. Utility Model Content

[0007] In view of the problems mentioned above in the background art, the purpose of this utility model is to provide a high-voltage connector that is easy to install.

[0008] To achieve the above-mentioned technical objectives, the technical solution adopted by this utility model is as follows:

[0009] An easy-to-install high-voltage connector includes a socket assembly and a plug assembly, wherein the socket assembly is connected to the plug assembly;

[0010] The socket assembly includes a socket housing, a pin insulator is installed on one side of the socket housing, a pin is installed in the pin insulator, a pin insulating cap is installed on one side of the pin, the other side of the pin passes through the pin insulator and extends to its outer side, an interlocking sealing ring is installed on the lower side of the pin insulator, an interlocking socket assembly is installed in the interlocking sealing ring, and a wave spring is installed in the pin insulator, the wave spring being disposed inside the socket housing;

[0011] The plug assembly includes a front plug housing and a rear plug housing. A plug sealing ring is installed on the outer side of the front plug housing, and a step is installed on the inner side of the front plug housing. The front plug housing is mounted on one side of the rear plug housing. A retaining ring and a small O-ring are installed between the front and rear plug housings. A socket assembly is installed inside the rear plug housing. An anti-finger stud is installed on the socket assembly. A socket insulator is installed on the outer side of the socket assembly. The socket insulator is installed within the step. An interlocking pin is installed on the lower side of the socket insulator. A locking screw is installed on the lower side of the front plug housing. A terminal block is installed inside the rear plug housing. The top of the terminal block... The plug is locked to the socket assembly. The rear shell of the plug is threadedly connected to a tail tube. A tail cover is installed at the bottom of the tail tube. A shielded cable is installed inside the tail cover. One side of the shielded cable is installed inside a terminal block. A sleeve is installed on the outer bottom of the terminal block. The sleeve is installed inside the tail tube. The shielded cable is installed inside the sleeve. A shielding outer ring is connected to the bottom of the sleeve. A shielding spring is installed between the outer side of the shielding outer ring and the inner wall of the tail tube. A shielding inner ring is installed inside the shielding outer ring. The shielding inner ring is sleeved on the terminal block. A sealing body is installed between the tail tube and the tail cover. The shielded cable is installed inside the sealing body.

[0012] Furthermore, a socket sealing gasket is installed on the outer side of the socket housing. This structural design improves the sealing and waterproofing effect after installation.

[0013] Furthermore, a locking assembly is installed on the top side of the plug front shell, and a snap fastener is provided on the socket outer shell at the corresponding locking assembly, with the locking assembly connected to the snap fastener. This structural design enables the socket assembly and plug assembly to have a positioning connection.

[0014] Furthermore, the socket insulator is provided with elastic elements on both sides, and these elastic elements are engaged with the inner side of the step. This structural design enables the socket insulator to achieve a limiting installation effect.

[0015] Furthermore, a large O-ring is installed at the connection between the plug's rear housing and the tail tube. This structural design further improves the sealing and waterproofing effect after the plug's rear housing and tail tube are connected and installed.

[0016] The beneficial effects of this utility model are:

[0017] 1. This utility model can achieve multi-angle installation through rotating the plug assembly, breaking through the limitation of traditional connectors that only support 90° or 180° mating methods, greatly expanding the range of installation position selection, and making vehicle wiring more convenient;

[0018] 2. This utility model adopts a 360° shielding structure composed of a shielding spring, a shielding outer ring, and a shielding inner ring, which effectively avoids the problem of shielding layer loosening and breakage, effectively suppresses electromagnetic interference, and improves the stability of system signal transmission;

[0019] 3. This utility model, through the use of interlocking sealing rings, socket sealing gaskets, plug sealing rings, small O-rings, sleeves, and large O-rings, can effectively improve the waterproof rating of high-voltage connectors, reduce safety hazards such as leakage and short circuits, and ensure long-term stable operation in complex environments such as rain and humidity. Attached Figure Description

[0020] This utility model can be further illustrated by the non-limiting embodiments given in the accompanying drawings;

[0021] Figure 1 This is a schematic diagram of the axial structure of a high-voltage connector that is easy to install, according to an embodiment of the present invention.

[0022] Figure 2 This is a cross-sectional structural diagram of a high-voltage connector that is easy to install, according to an embodiment of the present invention.

[0023] Figure 3 This is a schematic diagram of the axial structure of a socket assembly for a high-voltage connector that is easy to install, according to an embodiment of the present invention.

[0024] Figure 4 This is an exploded view of a socket assembly for a high-voltage connector that is easy to install, according to an embodiment of the present invention.

[0025] Figure 5 This is a schematic diagram of the axial structure of a plug assembly for a high-voltage connector that is easy to install, according to an embodiment of the present invention.

[0026] Figure 6 This is an exploded view of the plug assembly of a high-voltage connector that is easy to install, according to an embodiment of the present invention.

[0027] Figure 7 This is a cross-sectional structural diagram of a plug assembly of a high-voltage connector that is easy to install, according to an embodiment of the present invention.

[0028] Figure 8 This is a schematic cross-sectional view of the socket insulator structure of a high-voltage connector that is easy to install, according to an embodiment of the present invention.

[0029] The symbols for the main components are explained below:

[0030] 1. Socket assembly; 2. Socket housing; 3. Pin insulator; 4. Pin; 5. Pin insulating cap; 6. Interlocking sealing ring; 7. Interlocking socket assembly; 8. Wave spring; 9. Socket sealing gasket; 10. Plug front shell; 11. Plug rear shell; 12. Plug sealing ring; 13. Step; 14. Snap ring; 15. Small O-ring; 16. Socket assembly; 17. Anti-finger stud; 18. Socket insulator; 19. Interlocking pin; 20. Locking screw; 21. Terminal block; 22. Tail tube; 23. Tail cover; 24. Shielded cable; 25. Sleeve; 26. Shielding outer ring; 27. Shielding spring; 28. Shielding inner ring; 29. ​​Sealing body; 30. Locking assembly; 31. Reverse buckle; 32. Elastic element; 33. Large O-ring; 34. Detailed Implementation

[0031] To enable those skilled in the art to better understand this utility model, the technical solution of this utility model will be further described below in conjunction with the accompanying drawings and embodiments.

[0032] like Figure 1-8 As shown, the present invention provides a high-voltage connector that is easy to install, comprising a socket assembly 1 and a plug assembly 2, wherein the socket assembly 1 and the plug assembly 2 are connected.

[0033] The socket assembly 1 includes a socket housing 3. A pin insulator 4 is installed on one side of the socket housing 3. A pin 5 is installed inside the pin insulator 4. A pin insulating cap 6 is installed on one side of the pin 5. The other side of the pin 5 passes through the pin insulator 4 and extends to its outer side. An interlocking sealing ring 7 is installed on the lower side of the pin 5 on the pin insulator 4. An interlocking socket assembly 8 is installed inside the interlocking sealing ring 7. A wave spring 9 is installed on the pin insulator 4. The wave spring 9 is disposed inside the socket housing 3.

[0034] The plug assembly 2 includes a front plug housing 11 and a rear plug housing 12. A plug sealing ring 13 is installed on the outer side of the front plug housing 11, and a step 14 is installed on the inner side of the front plug housing 11. The front plug housing 11 is mounted on one side of the rear plug housing 12. A retaining ring 15 and a small O-ring 16 are installed between the front plug housing 11 and the rear plug housing 12. A socket assembly 17 is installed inside the rear plug housing 12. An anti-finger stud 18 is installed on the socket assembly 17. A socket insulator 19 is installed on the outer side of the socket assembly 17. The socket insulator 19 is installed inside the step 14. An interlocking pin 20 is installed on the lower side of the socket insulator 19. A locking screw 21 is installed on the lower side of the front plug housing 11. A terminal block 22 is installed inside the rear plug housing 12. The top of the terminal block 22... The plug is locked to the socket assembly 17. The plug rear housing 12 is threadedly locked to the tail tube 23. The tail tube 23 is fitted with a tail cover 24. The tail cover 24 is fitted with a shielded cable 25. One side of the shielded cable 25 is fitted into the terminal block 22. The bottom outer side of the terminal block 22 is fitted with a sleeve 26. The sleeve 26 is fitted into the tail tube 23. The shielded cable 25 is fitted into the sleeve 26. The bottom of the sleeve 26 is connected to a shielding outer ring 27. A shielding spring 28 is fitted between the outer side of the shielding outer ring 27 and the inner wall of the tail tube 23. A shielding inner ring 29 is fitted into the shielding outer ring 27. The shielding inner ring 29 is fitted onto the terminal block 22. A sealing body 30 is fitted between the tail tube 23 and the tail cover 24. The shielded cable 25 is fitted into the sealing body 30.

[0035] In this embodiment, the socket assembly 1 is assembled as follows: first, the pin 5 is installed onto the pin insulator 4, then the interlocking sealing ring 7 is installed, and the interlocking socket assembly 8 is installed inside the interlocking sealing ring 7. The wave spring 9 is placed on the outside of the pin insulator 4, and finally the pin insulator 4 is installed into the socket housing 3 to form the socket assembly 1.

[0036] Plug assembly 2 assembly: First, insert the socket assembly 17 into the plug rear housing 12. Then, assemble the terminal block 22 to the socket assembly 17 by threaded locking. Install the plug sealing ring 13 onto the plug front housing 11. Slide the small O-ring 16 and the retaining ring 15 onto the plug rear housing 12. Then, insert the plug front housing 11 into the plug rear housing 12. Next, assemble the anti-finger stud 18 to the socket assembly 17 by threaded locking. Press the interlocking pin 20 into the socket insulator 19, and then... The insulator 19 is inserted into the socket assembly 17. Then, the sleeve 26 is installed on the lower side of the terminal 22. The shielded cable 25 is installed on the lower side of the terminal 22. The inner shielding ring 29, the outer shielding ring 27, and the shielding spring 28 are fitted onto the shielded cable 25. Then, the tail tube 23 is fitted onto the outside of the shielded cable 25. Its top is locked onto the lower side of the plug rear housing 12 by a thread. Finally, the sealing body 30 is fitted onto the shielded cable 25 and the tail cover 24 is put on to complete the installation of the plug assembly 2.

[0037] Finally, align the socket assembly 1 with the plug assembly 2 and insert it, so that the anti-touch stud 18 is inserted into the pin 5 through the pin insulating cap 6, and the interlocking pin 20 is inserted into the interlocking socket assembly 8, so that the socket assembly 1 and the plug assembly 2 are connected. Finally, rotate the plug back cover 12 to the appropriate position and tighten the locking screw 21 to complete the assembly of the entire high-voltage connector.

[0038] When using,

[0039] The plug front shell 11 and plug rear shell 12 are engaged by a snap ring, allowing the plug and socket to rotate relative to each other. At the same time, a locking screw 21 is provided on one side of the plug. When the plug front shell 11 and plug rear shell 12 are rotated to a predetermined position, the locking screw 21 is tightened to achieve the anti-rotation function.

[0040] When the plug assembly 2 is inserted into the socket assembly 1, the plug, socket, and shielded wire harness are interconnected, thus forming a 360° shielding structure. Specifically, a wave spring 9 is installed inside the socket housing 3, and a shielding inner ring 29, a shielding outer ring 27, and a shielding spring 28 are installed inside the tail tube 23 of the plug rear housing 12. The wave spring 9 is located in the internal cavity of the socket housing 3, with one end fixedly connected to the pin insulator 4 and the other end in contact with the opening after the plug is inserted.

[0041] The inner shielded cable 25 of the plug is crimped with the inner shielding ring 29 and the outer shielding ring 27. The outer shielding ring 27 has a groove on its outer side to embed the shielding spring 28.

[0042] A square interlocking sealing ring 7 is provided on the outer peripheral wall of the interlocking socket assembly 8. The interlocking sealing ring 7 is installed in the sealing groove. When the signal pin is inserted into the inner hole, the interlocking sealing ring 7 and the signal line form a seal, and the waterproof rating can reach IP68.

[0043] Preferably, a socket sealing gasket 10 is installed on the outer side of the socket housing 3. This structural design improves the sealing and waterproofing effect after installation. In practice, other sealing and mounting structures of the socket housing 3 can also be considered depending on the specific circumstances.

[0044] A locking assembly 31 is preferably installed on the top side of the plug front shell 11, and a buckle 32 is provided on the socket shell 3 at the corresponding locking assembly 31. The locking assembly 31 is connected to the buckle 32. This structural design enables the socket assembly 1 and the plug assembly 2 to have a positioning connection. In fact, other positioning connection structures for the socket assembly 1 and the plug assembly 2 can also be considered depending on the specific situation.

[0045] Preferably, the socket insulator 19 has elastic elements 33 on both sides, which are engaged with the inner side of the step 14. This structural design enables the socket insulator 19 to achieve a limiting installation effect. In practice, other limiting installation structures for the socket insulator 19 can also be considered depending on the specific circumstances.

[0046] A large O-ring 34 is preferably installed at the connection between the plug rear housing 12 and the tail tube 23. This structural design further improves the sealing and waterproofing effect after the plug rear housing 12 and the tail tube 23 are connected and installed. In fact, other sealing structure shapes for the plug rear housing 12 and the tail tube 23 can also be considered depending on the specific situation.

[0047] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

Claims

1. A high-voltage connector that is easy to install, characterized in that: It includes a socket assembly (1) and a plug assembly (2), wherein the socket assembly (1) and the plug assembly (2) are connected; The socket assembly (1) includes a socket housing (3), a pin insulator (4) is installed on one side of the socket housing (3), a pin (5) is installed inside the pin insulator (4), a pin insulating cap (6) is installed on one side of the pin (5), the other side of the pin (5) passes through the pin insulator (4) and extends to its outer side, an interlocking sealing ring (7) is installed on the lower side of the pin (5) of the pin insulator (4), an interlocking socket assembly (8) is installed inside the interlocking sealing ring (7), and a wave spring (9) is installed on the pin insulator (4), the wave spring (9) is disposed inside the socket housing (3); The plug assembly (2) includes a front plug housing (11) and a rear plug housing (12). A plug sealing ring (13) is installed on the outer side of the front plug housing (11), and a step (14) is installed on the inner side of the front plug housing (11). The front plug housing (11) is installed on one side of the rear plug housing (12). A retaining ring (15) and a small O-ring (16) are installed between the front plug housing (11) and the rear plug housing (12). A socket assembly (1) is installed inside the rear plug housing (12). 7) The socket assembly (17) is equipped with anti-finger studs (18), and a socket insulator (19) is installed on the outside of the socket assembly (17). The socket insulator (19) is installed in the step (14), and an interlocking pin (20) is installed on the lower side of the socket insulator (19). A locking screw (21) is installed on the lower side of the plug front housing (11), and a terminal block (22) is installed inside the plug rear housing (12). The top of the terminal block (22) is connected to... The plug assembly (17) is locked in place. The plug rear housing (12) is threadedly connected to a tail tube (23). A tail cap (24) is installed at the bottom of the tail tube (23). A shielded cable (25) is installed inside the tail cap (24). One side of the shielded cable (25) is installed inside a terminal block (22). A sleeve (26) is installed on the outer side of the bottom of the terminal block (22). The sleeve (26) is installed inside the tail tube (23). The shielded cable (25) is installed... Inside the sleeve (26), a shielding outer ring (27) is connected to the bottom of the sleeve (26). A shielding spring (28) is installed between the outer side of the shielding outer ring (27) and the inner wall of the tail tube (23). A shielding inner ring (29) is installed inside the shielding outer ring (27). The shielding inner ring (29) is sleeved on the terminal block (22). A sealing body (30) is installed between the tail tube (23) and the tail cover (24). The shielded cable (25) is installed inside the sealing body (30).

2. The high-voltage connector for easy installation according to claim 1, characterized in that: A socket sealing gasket (10) is installed on the outside of the socket housing (3).

3. The high-voltage connector for easy installation according to claim 2, characterized in that: A locking assembly (31) is installed on the top side of the plug front shell (11), and the socket shell (3) has a buckle (32) at the corresponding locking assembly (31), and the locking assembly (31) is connected to the buckle (32).

4. The high-voltage connector for easy installation according to claim 3, characterized in that: The socket insulator (19) has elastic elements (33) on both sides, and the elastic elements (33) are snapped into the inside of the step (14).

5. A high-voltage connector for easy installation according to claim 4, characterized in that: A large O-ring (34) is installed at the connection between the plug rear shell (12) and the tail tube (23).

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