Intelligent manufacturing crushing device

Abstract

The utility model relates to the technical field of crushing equipment, concretely to a kind of intelligent manufacturing crushing equipment, the upper end of top cover is equipped with detection disc, the side of processing box is equipped with bearing plate, the upper end of bearing plate is equipped with control device, display screen and control button are equipped on control device, the upper end of control device is equipped with support rod, the top of support rod is equipped with visual sensor located above detection disc, visual sensor is connected with control device by electric signal, the control device is connected with motor by electric signal, through the synergies of visual sensor, temperature sensor and humidity sensor, the overall detection to material characteristics is realized, control device can be according to material characteristics intelligent matching and adjustment crushing speed, change the mode that traditional equipment relies on fixed speed crushing, so that equipment can adapt to the crushing demand of diversified material, improve crushing efficiency, avoid the fluctuation of crushing efficiency and energy waste due to inappropriate speed.

Description

Technical Field

[0001] This utility model relates to the field of crushing equipment technology, specifically to an intelligent manufacturing crushing equipment. Background Technology

[0002] Crushing equipment is a mechanical device that uses external force (such as impact, shearing, extrusion, grinding, etc.) to break materials into smaller particles or powders. It has a wide range of applications, covering multiple industrial and consumer sectors.

[0003] Traditional industrial crushing equipment generally suffers from insufficient intelligence when facing diverse material crushing needs. Existing equipment mostly relies on fixed speed crushing mode and cannot adaptively adjust according to the material's hardness, moisture and other characteristics, resulting in fluctuating crushing efficiency and high energy consumption. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides an intelligent manufacturing crushing equipment.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: an intelligent manufacturing crushing equipment, including a processing box, a top cover at the upper end of the processing box, the top cover being fixed to the upper end of the processing box by bolts, a motor and a feed pipe at the upper end of the top cover, a crushing shaft located inside the processing box at the output end of the motor, and a discharge pipe at the lower end of the processing box, with a valve on the discharge pipe;

[0008] The top cover is provided with a detection plate at its upper end, and a support plate is provided on one side of the processing box. A control device is provided at the upper end of the support plate. The control device is provided with a display screen and control buttons. A support rod is provided at the upper end of the control device. A vision sensor is provided at the top of the support rod above the detection plate. The vision sensor is connected to the control device by an electrical signal. The control device is also connected to the motor by an electrical signal.

[0009] Furthermore, the present invention includes an improvement in that the bottom end of the discharge pipe is provided with a receiving shell, the receiving shell is threadedly connected to the discharge pipe, and the outer wall of the receiving shell is provided with anti-slip texture.

[0010] Furthermore, an improvement of this utility model is that the detection disk is equipped with a temperature sensor and a humidity sensor, which are connected to the control device via electrical signals.

[0011] To facilitate material feeding, the present invention includes an improvement where a tapered sleeve is provided at the top of the feed pipe.

[0012] Furthermore, an improvement of this utility model is that the motor is a servo motor.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, this utility model provides an intelligent manufacturing crushing equipment, which has the following features:

[0015] Beneficial effects:

[0016] By leveraging the combined effects of visual, temperature, and humidity sensors, comprehensive detection of material characteristics is achieved. The control equipment can intelligently match and adjust the crushing speed according to the material characteristics, changing the traditional crushing mode that relies on a fixed speed. This allows the equipment to adapt to the crushing needs of diverse materials, improves crushing efficiency, and avoids fluctuations in crushing efficiency and energy waste caused by unsuitable speed. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This utility model Figure 1 The main view;

[0019] Figure 3 This utility model Figure 1 Side view;

[0020] Figure 4 This is a schematic diagram of the structure of the crushing shaft in this utility model;

[0021] Figure 5 This is a schematic diagram of the installation structure of the temperature sensor and humidity sensor in this utility model;

[0022] In the diagram: 1. Processing box; 2. Top cover; 3. Motor; 4. Feed pipe; 5. Discharge pipe; 6. ; 7. Receiving shell; 8. Support rod; 9. Detection plate; 10. Temperature sensor; 11. Humidity sensor; 12. Bearing plate; 13. Control equipment; 14. Display screen; 15. Control buttons; 16. Support rod; 17. Vision sensor; 18. Crushing shaft. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-5The present invention discloses an intelligent manufacturing crushing equipment, including a processing box 1, a top cover 2 at the upper end of the processing box 1, the top cover 2 being fixed to the upper end of the processing box 1 by bolts, a motor 3 and a feed pipe 4 at the upper end of the top cover 2, a crushing shaft 18 located inside the processing box 1 at the output end of the motor 3, and a discharge pipe 5 at the lower end of the processing box 1, with a valve 6 on the discharge pipe 5.

[0025] The top cover 2 is provided with a detection plate 9 at its upper end. The processing box 1 is provided with a support plate 12 on one side. The support plate 12 is provided with a control device 13 at its upper end. The control device 13 is provided with a display screen 14 and control buttons 15. The control device 13 is provided with a support rod 16 at its upper end. The top of the support rod 16 is provided with a vision sensor 17 located above the detection plate 9. The vision sensor 17 is connected to the control device 13 by an electrical signal. The control device 13 is connected to the motor 3 by an electrical signal.

[0026] The detection disk 9 is equipped with a temperature sensor 10 and a humidity sensor 11, which are connected to the control device 13 via electrical signals.

[0027] The motor 3 is a servo motor.

[0028] (a) Material property testing:

[0029] The material to be crushed is sampled and placed in the detection tray 9 on the top cover 2. The temperature sensor 10 and humidity sensor 11 in the detection tray 9 automatically collect the temperature and humidity data of the material. At the same time, the vision sensor 17 at the top of the support rod 16 performs a visual scan of the material to obtain information such as the appearance characteristics and particle shape of the material.

[0030] (II) Intelligent matching of crushing parameters:

[0031] The vision sensor 17 transmits the scanned data to the control device 13. The control device 13 matches the received data with the data in its internal database and initially matches the corresponding crushing speed based on the material type. Then, combined with the results measured by the temperature sensor 10 and the humidity sensor 11, the initially matched speed is further adjusted to form the final crushing parameters.

[0032] The display screen 14 and control buttons 15 on the control device 13 enable real-time display and operation control of the equipment's operating status. Operators can intuitively understand the equipment's operating conditions and set and adjust parameters as needed. The vision sensor 17 is electrically connected to the control device 13, making the material detection and crushing parameter matching process more accurate and intelligent, thus improving the automation level of the equipment and the stability of the crushing quality.

[0033] (III) Material crushing and processing:

[0034] When motor 3 is turned on, the servo motor drives the crushing shaft 18 to rotate according to the speed set by the control device 13. The material smoothly enters the processing box 1 through the conical sleeve at the top of the feed pipe 4 and is crushed under the action of the crushing shaft 18.

[0035] (iv) Discharge and testing of crushed products:

[0036] The pulverized material is discharged through the discharge pipe 5 at the bottom of the processing box 1. Opening pipe 6 on the discharge pipe 5 allows the material to enter the receiving shell 7. After closing pipe 6, disassemble the receiving shell 7 and observe whether the material inside meets the pulverization specifications. If not, the test results can be fed back to the control equipment 13, and the pulverization parameters can be readjusted for further pulverization.

[0037] The top end of the feed pipe 4 is provided with a conical sleeve.

[0038] The conical sleeve design makes material feeding more convenient and smooth.

[0039] The bottom end of the discharge pipe 5 is provided with a receiving shell 7, which is threadedly connected to the discharge pipe 5. The outer wall of the receiving shell 7 is provided with anti-slip texture.

[0040] The receiving shell 7 is threadedly connected to the discharge pipe 5 and has anti-slip texture on its outer wall, which facilitates the installation and disassembly of the receiving shell 7 and makes it easier to detect and process the crushed products. This structural design improves the convenience and adaptability of the equipment during operation.

[0041] The connection methods of the various components of the equipment (such as the top cover 2 being fixed with bolts, and the material receiving shell 7 being threadedly connected to the discharge pipe 5) facilitate the installation, disassembly, and maintenance of the equipment. When the crushed product does not meet the specifications, feedback can be provided in a timely manner and parameters can be adjusted to ensure that the equipment can operate continuously and stably and meet the crushing requirements of different materials.

[0042] Motor Model 3: Servo Motor MS1H1-75B30CB-A331Z.

[0043] Material of feed pipe 4: 304 stainless steel.

[0044] Connection method: Flange connection.

[0045] Material of discharge pipe 5: wear-resistant cast iron.

[0046] Valve type 6: Electric butterfly valve.

[0047] Material of receiving shell 7: 304 stainless steel.

[0048] Test panel 9 is made of 316L stainless steel.

[0049] Temperature sensor 10 accuracy: ±0.5℃.

[0050] Humidity sensor 11 accuracy: ±2%RH.

[0051] Control device model 13: PLC controller S7-200 SMART.

[0052] Processor: ARM Cortex-M4.

[0053] Display 14: Color touchscreen.

[0054] Vision sensor model 17: Industrial camera MV-CA050-10GM.

[0055] Lens: Fixed focal length lens, 12mm.

[0056] Light source: Ring-shaped white LED light source.

[0057] In the description herein, it should be noted that relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0058] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A smart manufacturing crushing device, comprising a processing box (1), wherein the upper end of the processing box (1) is provided with a top cover (2), the top cover (2) being fixed to the upper end of the processing box (1) by bolts, characterized in that: The top cover (2) is equipped with a motor (3) and a feed pipe (4) at its upper end. The output end of the motor (3) is equipped with a crushing shaft (18) located inside the processing box (1). The lower end of the processing box (1) is equipped with a discharge pipe (5) and a valve (6) is provided on the discharge pipe (5). The top cover (2) is provided with a detection plate (9) at the upper end. The processing box (1) is provided with a support plate (12) on one side. The support plate (12) is provided with a control device (13) at the upper end. The control device (13) is provided with a display screen (14) and control buttons (15). The control device (13) is provided with a support rod (16) at the upper end. The top of the support rod (16) is provided with a vision sensor (17) located above the detection plate (9). The vision sensor (17) is connected to the control device (13) by an electrical signal. The control device (13) is connected to the motor (3) by an electrical signal.

2. The intelligent manufacturing crushing equipment according to claim 1, characterized in that: The bottom end of the discharge pipe (5) is provided with a receiving shell (7), which is threadedly connected to the discharge pipe (5).

3. The intelligent manufacturing crushing equipment according to claim 2, characterized in that: The outer wall of the receiving shell (7) is provided with anti-slip texture.

4. The intelligent manufacturing crushing equipment according to claim 3, characterized in that: The detection plate (9) is equipped with a temperature sensor (10) and a humidity sensor (11), which are connected to the control device (13) via electrical signals.

5. The intelligent manufacturing crushing equipment according to claim 4, characterized in that: The top end of the feed pipe (4) is provided with a conical sleeve.

6. The intelligent manufacturing pulverizing equipment according to claim 5, characterized in that: The motor (3) is a servo motor.

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