A composite steel wool belt forming apparatus

Abstract

The utility model relates to steel wool processing equipment field, more specifically, the utility model relates to a kind of composite steel wool belt forming equipment, comprising: pay-off device, multiple pay-off positions are equipped on it at intervals;Pressing and covering forming device, it is connected with the discharging end of the pay-off device by guide mechanism;Guide mechanism, it is arranged between the pay-off device and the pressing and covering forming device, multiple the steel wool belt of pay-off position is stacked up after passing the guide mechanism and enters the pressing and covering forming device;Rolling device, the discharging end of the pressing and covering forming device is connected with its feed inlet.The utility model provides a kind of composite steel wool belt forming equipment, completes the pressing and covering forming of composite steel wool belt and carries out rolling cutting and rolling subpackaging to it, improves the processing efficiency of composite steel wool belt.

Description

Technical Field

[0001] This utility model relates to the field of steel wool processing equipment. More specifically, this utility model relates to a composite steel wool strip forming equipment. Background Technology

[0002] The thinness of steel wool tape is insufficient for certain applications, necessitating the use of thicker composite steel wool tape. Composite steel wool tape is made by stacking and pressing multiple thinner steel wool tapes together, then packaging them into multiple composite steel wool tape rolls. Currently, in the processing of composite steel wool tape, the forming equipment can only complete the pressing and forming of the steel wool tape. The pressed rolls are then cut, rolled again, and finally packaged into composite steel wool tape rolls. This process is time-consuming and requires transferring the large rolls, resulting in slow overall processing efficiency. Utility Model Content

[0003] The purpose of this invention is to provide a composite steel wire cotton tape forming equipment, which, after completing the pressing and forming of the composite steel wire cotton tape, performs rolling, cutting, rolling and packaging to improve the processing efficiency of the composite steel wire cotton tape.

[0004] To achieve these objectives and other advantages according to this utility model, a composite steel wire rope forming device is provided, comprising:

[0005] An unwinding device having multiple unwinding positions spaced apart;

[0006] A pressing and forming device, which is connected to the discharge end of the unwinding device via a guiding mechanism;

[0007] A guiding mechanism is provided between the unwinding device and the pressing and forming device. The steel wire strips released from the multiple unwinding positions are stacked up and down after passing through the guiding mechanism and then enter the pressing and forming device.

[0008] The rolling device has its feed end connected to the discharge end of the pressing and forming device.

[0009] Furthermore, in the composite steel wire cotton tape forming equipment, the unwinding device includes:

[0010] frame;

[0011] Multiple unwinding rods are spaced apart on the frame;

[0012] Multiple first guide rods, which are equal in number to and correspond one-to-one with the unwinding rods, are arranged vertically and at intervals on the side of the frame near the pressing and forming device.

[0013] Furthermore, in the composite steel wire cotton tape forming equipment, the unwinding device further includes:

[0014] Multiple second guide rods are spaced apart on the frame, and at least one second guide rod is provided between the unwinding rod and the first guide rod.

[0015] Furthermore, in the composite steel wire cotton tape forming equipment, the guiding mechanism includes:

[0016] Two limiting plates are arranged opposite to each other and connected to the pressing and forming device through a connecting frame;

[0017] Two guide rollers are arranged vertically between the two limiting plates, and the two ends of the guide rollers are rotatably connected to the two limiting plates respectively.

[0018] Furthermore, in the composite steel wire rope forming equipment, the two guide rollers are detachably connected to the limiting plate, and the distance between them is adjustable.

[0019] Furthermore, in the composite steel wire cotton strip forming equipment, the guide roller includes:

[0020] The positioning shaft has a vertically arranged strip-shaped through hole on the limiting plate. Both ends of the positioning shaft have external threads and can slide up and down through the two strip-shaped through holes respectively. Nuts are threaded on both ends of the positioning shaft. Tightening the two nuts can connect and fix the positioning shaft to the limiting plate.

[0021] The roller is coaxially and rotatably mounted on the positioning shaft.

[0022] Furthermore, in the composite steel wire cotton tape forming equipment, the winding device includes:

[0023] A fixed turntable, one end of which is connected to the first drive mechanism via a transmission connection;

[0024] An expansion chuck is coaxially disposed at the other end of the fixed turntable;

[0025] A movable turntable is coaxially arranged with the fixed turntable, and a top block corresponding to the expansion clamp is provided at one end of the turntable near the fixed turntable.

[0026] A linear drive mechanism is rotatably connected to the end of the movable turntable away from the fixed turntable, and drives the movable turntable to move closer to or away from the fixed turntable;

[0027] The operating table has a notch at its upper end. The first drive mechanism and the linear drive mechanism are both mounted on the operating table and located on both sides of the notch. The lower ends of the fixed turntable and the movable turntable extend below the notch.

[0028] Furthermore, in the composite steel wire cotton tape forming equipment, the pressing and forming device includes:

[0029] A support frame is mounted on the operating table;

[0030] Two pressing rollers are set on the bracket at an interval, and are connected to a second drive mechanism set on the operating table. The second drive mechanism drives the two pressing rollers to rotate in opposite directions.

[0031] Two guide plates are spaced apart and positioned on the side of the bracket near the unwinding device to form a guide groove.

[0032] Furthermore, in the composite steel wire cotton tape forming equipment, the winding device further includes:

[0033] An elastic pressing mechanism is disposed below the notch, and its pressing end extends upward to elastically abut against the outer periphery of the expansion clamp.

[0034] Furthermore, in the composite steel wire cotton tape forming equipment, the elastic pressing mechanism includes:

[0035] The pressure plate, the upper end of which elastically abuts against the outer periphery of the expansion clamp;

[0036] The first fixed shaft has its two ends connected to the operating table;

[0037] A sleeve is rotatably mounted on the fixed shaft, and the lower end of the pressure plate is connected to the sleeve.

[0038] The second fixed shaft is connected to the operating table at both ends;

[0039] An elastic element has its two ends connected to the pressure plate and the second fixed shaft, respectively. The elastic element pulls the pressure plate to rotate toward the expansion clamp.

[0040] The beneficial effects of this utility model are:

[0041] In the composite steel wire cotton tape forming equipment of this utility model, an unwinding device, a guiding mechanism, a pressing and forming device, and a winding device are arranged in sequence. Multiple steel wire cotton tapes are unwound by the unwinding device and pass through the guiding mechanism, the pressing and forming device, and the winding device in sequence. Multiple thin steel wire cotton tapes are stacked and pressed to form a composite steel wire cotton tape. The composite steel wire cotton tape is then wound, cut, wound, and packaged to improve the processing efficiency of the composite steel wire cotton tape.

[0042] Other advantages, objectives and features of this invention will be partly apparent from the following description, and partly understood by those skilled in the art through study and practice of this invention. Attached Figure Description

[0043] Figure 1 This is a schematic diagram of the composite steel wire cotton tape forming equipment described in this utility model;

[0044] Figure 2 for Figure 1 Detailed view of point A in the middle;

[0045] Figure 3 This is a schematic diagram of the guiding mechanism described in this utility model;

[0046] Figure 4 This is a schematic diagram of the steel wool winding machine described in this utility model;

[0047] Figure 5 This is a schematic diagram of the steel wool winding machine described in this utility model;

[0048] Figure 6 This is a schematic diagram of the steel wool tumbling machine of this utility model during operation;

[0049] Figure 7 This is a schematic diagram showing the connection between the elastic pressing mechanism and the fixed turntable described in this utility model;

[0050] Figure 8 This is a schematic diagram showing the connection between the elastic pressing mechanism and the fixed turntable described in this utility model.

[0051] The reference numerals in the attached figures are as follows:

[0052] Unwinding device 1; frame 11; unwinding rod 12; first guide rod 13; second guide rod 14; pressing and forming device 2; bracket 21; pressing roller 22; guide plate 23; guiding mechanism 3; limiting plate 31; positioning shaft 32; nut 33; roller 34; winding device 4; fixed turntable 41; rotating mechanism 42; expansion chuck 43; connecting seat 431; moving turntable 44; top block 441; linear drive mechanism 45; operating table 46; notch 461; pressure plate 471; first fixed shaft 472; sleeve 473; second fixed shaft 474; elastic element 475; steel wire rope 5; paper core tube 6. Detailed Implementation

[0053] The present invention will be further described in detail below with reference to the embodiments, so that those skilled in the art can implement it based on the description.

[0054] It should be noted that in the description of this utility model, the terms "horizontal", "longitudinal", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0055] like Figure 1 As shown, an embodiment of this utility model provides a composite steel wire mesh strip forming device, comprising:

[0056] The unwinding device 1 has multiple unwinding positions spaced apart on it;

[0057] The pressing and forming device 2 is connected to the discharge end of the unwinding device 1 via the guiding mechanism 3;

[0058] The guide mechanism 3 is located between the unwinding device 1 and the pressing and forming device 2. The steel wire cotton strips 5 released from the multiple unwinding positions are stacked up and down after passing through the guide mechanism 3 and enter the pressing and forming device 2.

[0059] The coiling device 4 has its feed end connected to the discharge end of the pressing and forming device 2.

[0060] In this embodiment, the unwinding device 1, the guiding mechanism 3, the pressing and forming device 2, and the winding device 4 are arranged sequentially on the same straight line. The steel wool strip 5 is unwound from the unwinding device 1 and passes sequentially through the guiding mechanism 3, the pressing and forming device 2, and the winding device 4. Based on the thickness of the composite steel wool strip 5, a corresponding number of unwinding positions are selected. A large roll of steel wool strip 5 is installed at each unwinding position. The steel wool strips 5 released from each large roll pass parallel to each other through the guiding mechanism 3, thus stacking multiple steel wool strips 5 together. They are then fed into the pressing and forming device 2, where they are pressed into a composite steel wool strip 5. This composite steel wool strip 5 is then fed into the winding device 4 for winding. Once the winding device 4 starts working, it drives each large roll of steel wool strip 5 to rotate and unwind. After the thickness of the composite steel wool strip 5 roll reaches the required level, the winding device 4 stops working and cuts the composite steel wool strip 5, thus obtaining the composite steel wool strip 5 roll.

[0061] Preferably, in another embodiment of the present invention, the unwinding device 1 includes:

[0062] Rack 11;

[0063] Multiple unwinding rods 12 are spaced apart on the frame 11;

[0064] Multiple first guide rods 13, which are equal in number to the unwinding rods 12 and correspond one-to-one, are arranged vertically and intermittently on the side of the frame 11 near the pressing and forming device 2.

[0065] Multiple second guide rods 14 are spaced apart on the frame 11, and at least one second guide rod 14 is provided between the unwinding rod 12 and the first guide rod 13.

[0066] In this embodiment, the paper core tube 6 of the large roll of steel wool tape 5 is fitted onto the unwinding rod 12. Then, the head of the large roll of steel wool tape 5 passes around the corresponding first guide rod 13 and enters the guiding mechanism 3. During the conveying process of steel wool tape 5, the conveying trajectory of steel wool tape 5 is limited by the second guide rod 14 between the unwinding rod 12 and the first guide rod 13.

[0067] Preferably, as another embodiment of this utility model, such as Figures 2-3 As shown, the guide mechanism 3 includes:

[0068] Two limiting plates 31 are arranged opposite to each other and connected to the pressing and forming device 2 via a connecting frame;

[0069] Two guide rollers are arranged vertically between the two limiting plates 31, and the two ends of the guide rollers are rotatably connected to the two limiting plates 31 respectively.

[0070] In this embodiment, two limiting plates 31 together form a slot with a square cross-section. The distance between the two limiting plates 31 matches the width of the steel wool strip 5. The steel wool strips 5 released from each large roll enter the slot in the same direction and pass through the slot in parallel from top to bottom, so that multiple steel wool strips 5 are initially stacked together through the slot and then enter the pressing and forming device 2.

[0071] Preferably, as another embodiment of this utility model, such as Figures 2-3 As shown, the two guide rollers are detachably connected to the limiting plate 31, and the distance between them is adjustable.

[0072] Specifically, the guide roller includes:

[0073] The positioning shaft 32 has vertically arranged strip-shaped through holes on the limiting plate 31. Both ends of the positioning shaft 32 are provided with external threads and can slide up and down through the two strip-shaped through holes respectively. Nuts 33 are threaded on both ends of the positioning shaft 32. Tightening the two nuts 33 can connect and fix the positioning shaft 32 to the limiting plate 31. After the two ends of the positioning shaft 32 slide up and down in the two strip-shaped through holes to the target position, tightening the nuts 33 at both ends of the positioning shaft 32 can fix the positioning shaft 32 between the two limiting plates 31.

[0074] The roller 34 is coaxially and rotatably mounted on the positioning shaft 32.

[0075] In this embodiment, the number of layers of composite steel wire cotton strip 5 required for composite steel wire cotton strip 5 of different thicknesses is also different. In order to ensure the guiding effect of the guiding mechanism 3, the height of the slot also needs to be adjusted accordingly, that is, by adjusting the position of the two positioning shafts 32 on the two limiting plates 31.

[0076] Preferably, in another embodiment of the present invention, the winding device 4 includes:

[0077] A fixed turntable 41 is connected at one end to the first drive mechanism for transmission.

[0078] An expansion chuck 43 is coaxially disposed at the other end of the fixed turntable 41;

[0079] A movable turntable 44 is coaxially arranged with the fixed turntable 41, and a top block 441 corresponding to the expansion chuck 43 is provided at one end of the turntable 41.

[0080] A linear drive mechanism 45 is rotatably connected to the end of the movable turntable 44 away from the fixed turntable 41, and drives the movable turntable 44 to move closer to or away from the fixed turntable 41;

[0081] The operating table 46 has a notch 461 at its upper end. The first driving mechanism and the linear driving mechanism 45 are both disposed on the operating table 46 and located on both sides of the notch 461. The lower ends of the fixed turntable 41 and the movable turntable 44 extend to below the notch 461.

[0082] In this embodiment, in the initial state, such as Figure 4 As shown, the linear drive mechanism 45 drives the movable turntable 44 away from the fixed turntable 41, placing the paper core tube 6 onto the expansion clamp 43. The linear drive mechanism 45 then drives the movable turntable 44 closer to the fixed turntable 41, as... Figure 5As shown, the top block 441 on the movable turntable 44 contacts the expansion clamp 43 and compresses the expansion clamp 43, then fixes the paper core tube 6 through the expansion clamp 43. At this time, a small gap is left between the movable turntable 44 and the paper core tube 6 to prevent the paper core tube 6 from being squeezed and deformed by the movable turntable 44. At this time, a limiting space is formed between the movable turntable 44 and the fixed turntable 41, and the distance between the two is the same as the width of the composite steel wool tape 5. Then, the pressing and forming device 2 winds the end of the pressed and formed composite steel wool tape 5 onto the paper core tube 6, and then starts the rotating mechanism 42. The rotating mechanism 42 drives the fixed turntable 41 and the expansion clamp 43 to rotate rapidly, and the movable turntable 44 rotates together. The pressing and forming device 2 works synchronously and conveys the pressed and formed composite steel wool tape 5 to the winding device 4, thereby causing the paper core tube 6 on the expansion clamp 43 to rotate. Figure 6 As shown, the paper core tube 6 rotates rapidly to wind the composite steel wool tape 5 onto it. The limiting space formed by the moving turntable 44 and the fixed turntable 41 limits the composite steel wool tape 5, ensuring that it is evenly wound onto the paper core tube 6. When the required thickness is reached, the rotating mechanism 42 stops working. At this time, the worker cuts the rolled steel wool tape and the composite steel wool tape 5. The linear drive mechanism 45 drives the moving turntable 44 away from the fixed turntable 41 to return to its initial state. The expansion clamp 43 releases the paper core tube 6, and the composite steel wool tape 5 can then be unwound.

[0083] Preferably, in another embodiment of the present invention, the pressing and molding device 2 includes:

[0084] The bracket 21 is mounted on the operating table 46;

[0085] Two pressing rollers 22 are arranged vertically on the bracket 21 and are connected to the second drive mechanism on the operating table 46. The second drive mechanism drives the two pressing rollers 22 to rotate in opposite directions. The second drive mechanism can adopt existing technology, such as using two motors to drive the two pressing rollers 22 to rotate respectively. The two pressing rollers 22 rotate at the same speed but in opposite directions.

[0086] Two guide plates 23 are spaced apart and positioned on the side of the bracket 21 near the unwinding device 1 to form a guide groove.

[0087] In this embodiment, multiple steel wool strips 5 stacked together after passing through the guide mechanism 3 are passed through the gap between two pressing rollers 22. The two pressing rollers 22 compact the multiple steel wool strips 5 passing between them to obtain a composite steel wool strip 5. Then, the head of the composite steel wool strip 5 is pulled outward and fed into the winding device 4. When the winding device 4 is working, the head of the second drive mechanism drives the two pressing rollers 22 to rotate in opposite directions, conveying the compacted composite steel wool strip 5 to the winding device 4.

[0088] Preferably, in another embodiment of the present invention, the winding device 4 further includes:

[0089] An elastic pressing mechanism is provided below the notch 461, and its pressing end extends upward to elastically abut against the outer periphery of the expansion clamp 43.

[0090] In this embodiment, when the worker winds the end of the composite steel wool tape 5 onto the paper core tube 6, an elastic pressing mechanism is set up to ensure the stability of the connection between the end of the composite steel wool tape 5 and the paper core tube 6. The pressing end of the elastic pressing mechanism clamps the end of the composite steel wool tape 5 onto the expansion clamp 43. At the same time, as the expansion clamp 43 rotates, the steel wool roll gradually thickens, causing the pressing end of the elastic pressing mechanism to move outward. Alternatively, the pressing end of the elastic pressing mechanism can be used to press the steel wool roll tightly.

[0091] Preferably, in another embodiment of the present invention, the elastic pressing mechanism includes:

[0092] The upper end of the pressure plate 471 elastically abuts against the outer periphery of the expansion clamp 43;

[0093] An elastic component is provided, with the lower end of the pressure plate 471 connected to the elastic component. The elastic component includes:

[0094] The first fixed shaft 472 has its two ends connected to the operating table 46 respectively;

[0095] Sleeve 473 is rotatably sleeved on the fixed shaft, and the lower end of pressure plate 471 is connected to sleeve 473;

[0096] The second fixed shaft 474 has its two ends connected to the operating table 46 respectively;

[0097] The elastic element 475 has its two ends connected to the pressure plate 471 and the second fixed shaft 474 respectively. The elastic element 475 pulls the pressure plate 471 to rotate toward the expansion clamp 43.

[0098] In this embodiment, in the initial state, such as Figure 7As shown, the elastic element 475 is in a stretched state, applying a force to the pressure plate 471 towards the expansion clamp 43, causing the sleeve 473 at the lower end of the pressure plate 471 to rotate around the first fixed axis 472, pulling the pressure plate 471 towards the expansion clamp 43, so that the upper end of the pressure plate 471 elastically contacts the outer periphery of the expansion clamp 43, and the upper end of the pressure plate 471 forms the pressing end of the elastic pressing mechanism. The worker pries open the pressure plate 471 and inserts the end of the composite steel wool tape 5 between the pressure plate 471 and the expansion clamp 43. After releasing the pressure plate 471, the pressure plate 471 and the expansion clamp 43 can clamp the end of the composite steel wool tape 5. As the rolling proceeds, as... Figure 8 As shown, the composite steel wool tape rolls 5 gradually thicken, and the pressure plate 471 is stretched open by the steel wool tape rolls. However, under the force of the elastic element 475, the upper end of the pressure plate 471 elastically contacts the composite steel wool tape rolls 5.

[0099] Although the embodiments of this utility model have been disclosed above, they are not limited to the applications listed in the specification and embodiments. They can be applied to various fields suitable for this utility model. For those skilled in the art, other modifications can be easily made. Therefore, without departing from the general concept defined by the claims and their equivalents, this utility model is not limited to the specific details and embodiments shown and described herein.

Claims

1. A composite steel wire cotton tape forming device, characterized in that, include: An unwinding device having multiple unwinding positions spaced apart; A pressing and forming device, which is connected to the discharge end of the unwinding device via a guiding mechanism; A guiding mechanism is provided between the unwinding device and the pressing and forming device. The steel wire strips released from the multiple unwinding positions are stacked up and down after passing through the guiding mechanism and then enter the pressing and forming device. The rolling device has its feed end connected to the discharge end of the pressing and forming device.

2. The composite steel wire cotton tape forming equipment as described in claim 1, characterized in that, The unwinding device includes: frame; Multiple unwinding rods are spaced apart on the frame; Multiple first guide rods, which are equal in number to and correspond one-to-one with the unwinding rods, are arranged vertically and at intervals on the side of the frame near the pressing and forming device.

3. The composite steel wire cotton strip forming equipment as described in claim 2, characterized in that, The unwinding device further includes: Multiple second guide rods are spaced apart on the frame, and at least one second guide rod is provided between the unwinding rod and the first guide rod.

4. The composite steel wire cotton tape forming equipment as described in claim 1, characterized in that, The guiding mechanism includes: Two limiting plates are arranged opposite to each other and connected to the pressing and forming device through a connecting frame; Two guide rollers are arranged vertically between the two limiting plates, and the two ends of the guide rollers are rotatably connected to the two limiting plates respectively.

5. The composite steel wire cotton tape forming equipment as described in claim 4, characterized in that, The two guide rollers are detachably connected to the limiting plate, and the distance between them is adjustable.

6. The composite steel wire cotton tape forming equipment as described in claim 5, characterized in that, The guide roller includes: The positioning shaft has a vertically arranged strip-shaped through hole on the limiting plate. Both ends of the positioning shaft have external threads and can slide up and down through the two strip-shaped through holes respectively. Nuts are threaded on both ends of the positioning shaft. Tightening the two nuts can connect and fix the positioning shaft to the limiting plate. The roller is coaxially and rotatably mounted on the positioning shaft.

7. The composite steel wire cotton strip forming equipment as described in claim 1, characterized in that, The winding device includes: A fixed turntable, one end of which is connected to the first drive mechanism via a transmission connection; An expansion chuck is coaxially disposed at the other end of the fixed turntable; A movable turntable is coaxially arranged with the fixed turntable, and a top block corresponding to the expansion clamp is provided at one end of the turntable near the fixed turntable. A linear drive mechanism is rotatably connected to the end of the movable turntable away from the fixed turntable, and drives the movable turntable to move closer to or away from the fixed turntable; The operating table has a notch at its upper end. The first drive mechanism and the linear drive mechanism are both mounted on the operating table and located on both sides of the notch. The lower ends of the fixed turntable and the movable turntable extend below the notch.

8. The composite steel wire cotton tape forming equipment as described in claim 7, characterized in that, The pressing and molding apparatus includes: A support frame is mounted on the operating table; Two pressing rollers are set on the bracket at an interval, and are connected to a second drive mechanism set on the operating table. The second drive mechanism drives the two pressing rollers to rotate in opposite directions. Two guide plates are spaced apart and positioned on the side of the bracket near the unwinding device to form a guide groove.

9. The composite steel wire cotton tape forming equipment as described in claim 7, characterized in that, The coiling device further includes: An elastic pressing mechanism is disposed below the notch, and its pressing end extends upward to elastically abut against the outer periphery of the expansion clamp.

10. The composite steel wire cotton strip forming equipment as described in claim 9, characterized in that, The elastic pressing mechanism includes: The pressure plate, the upper end of which elastically abuts against the outer periphery of the expansion clamp; The first fixed shaft has its two ends connected to the operating table; A sleeve is rotatably mounted on the fixed shaft, and the lower end of the pressure plate is connected to the sleeve. The second fixed shaft is connected to the operating table at both ends; An elastic element has its two ends connected to the pressure plate and the second fixed shaft, respectively. The elastic element pulls the pressure plate to rotate toward the expansion clamp.

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