Audio cable soldering device
By designing an auxiliary docking and solder wire guiding mechanism for the audio cable soldering device, the problem of solder wire misalignment during the audio cable soldering process was solved, thereby improving the accuracy and efficiency of soldering.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 武汉虹视科技有限公司
- Filing Date
- 2025-03-05
- Publication Date
- 2026-06-02
Smart Images

Figure CN224309772U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of audio cable soldering technology, and more specifically, to an audio cable soldering device. Background Technology
[0002] Soldering machines are required in the processing of audio cables. These machines are equipped with large transparent windows, allowing observation of the entire soldering process, which is crucial for product development and process curve optimization. Temperature control utilizes a high-precision, intuitive intelligent controller with programmable perfect curve control. Temperature control is precise, parameter settings are simple, and operation is easy. It can solder single- and double-sided PCBs of all package types, including CHIP, SOP, PLCC, QFP, and BGA. The work efficiency is extremely high; one soldering machine, one silkscreen station, and two workers can complete nearly 100 PCBs of the largest size per day, and thousands of smaller ones.
[0003] In actual use, because the audio cable needs to be soldered, if the cable is not pre-positioned, the position of the solder wire relative to the cable and connector will be offset. After soldering, the connection between the audio cable and the connector will be unstable, affecting the processing quality of the audio cable. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides an audio line soldering device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] An audio cable soldering device includes an operating table with an auxiliary docking mechanism on its top. The auxiliary docking mechanism includes multiple first bases, the bottom of which is fixedly connected to the upper surface of the operating table. An arc-shaped frame is fixedly connected to the top of each first base. A second base is fixedly connected to the upper surface of the operating table, and a fixing block is fixedly connected to the top of the second base. A positioning post is fixedly connected to one side of the fixing block, and multiple auxiliary rollers are rotatably connected to one side of the positioning post. A rubber band is rotatably connected to the outer side of each auxiliary roller. A clamping arm is hinged to the top of the fixing block, and a frame is fixedly connected to one side of the clamping arm. Two tension springs are fixedly connected to the bottom of the clamping arm, and the bottom of each tension spring is fixedly connected to the upper surface of the fixing block. A first servo motor is fixedly connected to the top of the operating table, and a rotating rod is fixedly connected to the output end of the first servo motor. The rotating rod passes through the interior of the positioning post, and a turntable is fixedly connected to the outer side of the rotating rod. Multiple card slots are fixedly connected to the outer side of the turntable, and a first wire-collecting roller is fixedly connected to the outer side of the rotating rod. The outer side of the first wire-collecting roller is rotatably connected to the inner wall of the arc-shaped frame, and multiple slots are formed on the outer side of the first wire-collecting roller.
[0007] By adopting the above technical solution, the audio cables and connectors are arranged in sequence and soldered one by one. At the same time, the connection points can be positioned to prevent the audio cables and connectors from shifting during the soldering process.
[0008] As a further description of the above technical solution: a solder wire guiding mechanism is provided on the top of the operating table. The solder wire guiding mechanism includes a fixed plate. The bottom of the fixed plate is fixedly connected to the upper surface of the operating table. Two first guide wheels are fixedly connected to one side of the fixed plate. Three second guide wheels are rotatably connected inside the fixed plate. A base plate is fixedly connected to the other side of the fixed plate. A second servo motor is fixedly connected to the top of the base plate. A transmission wheel is fixedly connected to the output end of the second servo motor. The transmission wheel is located on the top of the base plate.
[0009] By adopting the above technical solution, solder wire can be output, allowing it to extend smoothly forward and maintaining a continuous supply of solder wire.
[0010] As a further description of the above technical solution: a guide ring is fixedly connected to one side of the base plate, a plurality of telescopic rods are fixedly connected inside the guide ring, an auxiliary plate is fixedly connected to one end of the telescopic rods, and a second gathering roller is fixedly connected to the top of the operating table.
[0011] By adopting the above technical solution, the output solder wire can be guided so that the output end of the solder wire is kept at the solder joint between the audio cable and the connector.
[0012] As a further description of the above technical solution: a placement seat is provided on one side of the second roller, and the bottom of the placement seat is fixedly connected to the upper surface of the operating table.
[0013] By adopting the above technical solution, the soldering iron can be placed inside the holder, preventing it from slipping during placement and protecting the safety of the operator.
[0014] The technical effects and advantages of this utility model are as follows:
[0015] By setting up an auxiliary docking mechanism, compared with the existing technology, the audio cable and connector can be quickly aligned, which reduces the possibility of shaking during the soldering process. At the same time, as the audio cable rotates and is soldered in sequence, it can provide a certain cooling time for the soldered audio cable, thereby improving the processing efficiency of the audio cable.
[0016] By setting up a solder wire guiding mechanism, multiple auxiliary boards ensure that the solder wire remains smooth and stable during the output process, compared with existing technologies. At the same time, the solder wire can be kept aligned with the connection between the audio cable and the connector, improving the accuracy of audio cable soldering. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0018] Figure 2 This is a partial schematic diagram of the connection between the operating table and the first base of this utility model.
[0019] Figure 3 This is a partial schematic diagram of the connection between the second base and the fixing block of this utility model.
[0020] Figure 4 This is a partial schematic diagram of the connection between the rotating rod and the first collecting roller of this utility model.
[0021] Figure 5 This is a partial schematic diagram of the connection between the transmission wheel and the guide ring of this utility model.
[0022] Figure 6 This is a partial schematic diagram of the connection between the fixing plate and the first guide wheel of this utility model.
[0023] The attached diagram is labeled as follows: 1. Operating table; 2. First base; 3. Arc-shaped frame; 4. Second base; 5. Fixing block; 6. Positioning column; 7. Auxiliary roller; 8. Rubber belt; 9. Clamping arm; 10. Frame; 11. Tension spring; 12. First servo motor; 13. Rotating rod; 14. Turntable; 15. Card seat; 16. First wire gathering roller; 17. Card slot; 18. Fixing plate; 19. First guide wheel; 20. Second guide wheel; 21. Base plate; 22. Second servo motor; 23. Transmission wheel; 24. Guide ring; 25. Telescopic rod; 26. Auxiliary plate; 27. Second wire gathering roller; 28. Placement seat. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] This application discloses an audio cable soldering device, including an operating table 1. An auxiliary docking mechanism is provided on the top of the operating table 1. The auxiliary docking mechanism includes multiple first bases 2, the bottom of which is fixedly connected to the upper surface of the operating table 1. An arc-shaped frame 3 is fixedly connected to the top of the first bases 2. A second base 4 is fixedly connected to the upper surface of the operating table 1. A fixing block 5 is fixedly connected to the top of the second base 4. A positioning post 6 is fixedly connected to one side of the fixing block 5. Multiple auxiliary rollers 7 are rotatably connected to one side of the positioning post 6. A rubber band 8 is rotatably connected to the outer side of the auxiliary rollers 7. A clamping arm 9 is hinged to the top of the fixing block 5. A frame 10 is fixedly connected to one side of the clamping arm 9. Two tension springs 11 are fixedly connected to the bottom of the clamping arm 9, and the bottom of the tension springs 11 is fixedly connected to the upper surface of the fixing block 5. The top of the operating table 1 is fixedly connected to... A first servo motor 12 is provided, and a rotating rod 13 is fixedly connected to the output end of the first servo motor 12. The rotating rod 13 passes through the inside of the positioning post 6. A turntable 14 is fixedly connected to the outside of the rotating rod 13. Multiple card holders 15 are fixedly connected to the outside of the turntable 14. A first wire-gathering roller 16 is fixedly connected to the outside of the rotating rod 13. The outside of the first wire-gathering roller 16 is rotatably connected to the inner wall of the arc frame 3. Multiple slots 17 are opened on the outside of the first wire-gathering roller 16. The first servo motor 12 drives the turntable 14 and the first wire-gathering roller 16 to rotate through the rotating rod 13. The audio wire and the connector are aligned respectively through the multiple slots 17 and card holders 15. After the audio wire and the connector rotate to the bottom of the frame 10, the connector is pushed along the card holder 15 to make the audio wire and the connector contact, which facilitates the subsequent soldering of the audio wire.
[0026] Reference Figure 6 and Figure 5 As shown, a solder wire guiding mechanism is provided on the top of the operating table 1. The solder wire guiding mechanism includes a fixed plate 18. The bottom of the fixed plate 18 is fixedly connected to the upper surface of the operating table 1. Two first guide wheels 19 are fixedly connected to one side of the fixed plate 18. Three second guide wheels 20 are rotatably connected inside the fixed plate 18. A base plate 21 is fixedly connected to the other side of the fixed plate 18. A second servo motor 22 is fixedly connected to the top of the base plate 21. A transmission wheel 23 is fixedly connected to the output end of the second servo motor 22. The transmission wheel 23 is located on the top of the base plate 21 and guides the solder wire through the three second guide wheels 20 for output. At the same time, the second servo motor 22 drives the transmission wheel 23 to provide auxiliary transmission for the solder wire, so that the solder wire can extend.
[0027] Reference Figure 5 As shown, a guide ring 24 is fixedly connected to one side of the base plate 21. Multiple telescopic rods 25 are fixedly connected inside the guide ring 24. An auxiliary plate 26 is fixedly connected to one end of the telescopic rod 25. A second wire-collecting roller 27 is fixedly connected to the top of the operating table 1. Under the push and guidance of the telescopic rods 25 and the spring, the multiple auxiliary plates 26 can limit the solder wire to a certain extent, so that the solder wire is kept in the center position, which is convenient for output and positioning.
[0028] Reference Figure 1 As shown, a placement seat 28 is provided on one side of the second feeder roller 27. The bottom of the placement seat 28 is fixedly connected to the upper surface of the operating table 1, which can safely place the soldering iron.
[0029] The working principle of this utility model is as follows: When soldering the audio cable, the audio cable is first placed into the multiple slots 17 on the outside of the first cable collector roller 16, and the connector is simultaneously inserted into the slot 15. Then, the first servo motor 12 drives the first cable collector roller 16 and the turntable 14 to rotate via the rotating rod 13. During the rotation of the first cable collector roller 16 and the turntable 14, the connector end of the audio cable contacts the rubber strips 8 on the outside of the multiple auxiliary rollers 7. One end of the audio cable can rotate smoothly in a circular motion with the assistance of the rubber strips 8. When one end of the audio cable and the connector enter the bottom of the frame 10 through rotation, the two tension springs 11 pull the clamping arm 9 to limit the audio cable and connector in the frame 10. Then, along the... Card holder 15 pushes the connector to make the connector contact one end of the audio cable. Then, the motor drives the second cable roller 27 to rotate, and the solder wire on the outside of the second cable roller 27 is transported through the two first guide wheels 19 so that the solder wire can enter the interior of the fixed plate 18. Then the solder wire passes through the outside of the three second guide wheels 20 in sequence, and then the solder wire enters the top of the bottom plate 21. Then the second servo motor 22 drives the transmission wheel 23 to drive the solder wire, so that the solder wire can stably pass through the guide ring 24 and extend forward to the top of the frame 10, aligning with the connection between the audio cable and the connector. At the same time, during the output of the audio cable, the spring pushes the telescopic rod 25 and the auxiliary plate 26 to extend and retract, so that the solder wire is kept in the middle position during the output process.
[0030] Then, the operator picks up the soldering iron inside the placement seat 28 and heats the solder wires at the audio wires and connectors inside the frame 10 to solder the audio wires. After the soldering is completed, the audio wires can be placed and cooled inside the first wire roller 16 and the card holder 15 under the rotation of the first servo motor 12. When the cooled audio wires rotate to the bottom, they fall through the opening at the bottom of the operating table 1, completing the processing of the audio wires.
[0031] All contents not described in detail in the specification are existing technologies known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used. Electrical control components not mentioned in this technical solution are not shown in the figures because they are existing technologies, and will not be described here.
[0032] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. An audio cable soldering device, comprising an operating table (1), characterized in that: An auxiliary docking mechanism is provided on the top of the operating table (1); The auxiliary docking mechanism includes multiple first bases (2), the bottom of the first bases (2) is fixedly connected to the upper surface of the operating table (1), the top of the first bases (2) is fixedly connected to an arc frame (3), the upper surface of the operating table (1) is fixedly connected to a second base (4), the top of the second bases (4) is fixedly connected to a fixing block (5), a positioning column (6) is fixedly connected to one side of the fixing block (5), multiple auxiliary rollers (7) are rotatably connected to one side of the positioning column (6), a rubber belt (8) is rotatably connected to the outside of the auxiliary rollers (7), a clamping arm (9) is hinged to the top of the fixing block (5), a frame (10) is fixedly connected to one side of the clamping arm (9), and two tension springs (11) are fixedly connected to the bottom of the clamping arm (9), the bottom of the tension springs (11) is fixedly connected to the upper surface of the fixing block (5); The top of the operating table (1) is fixedly connected to a first servo motor (12), and the output end of the first servo motor (12) is fixedly connected to a rotating rod (13), which passes through the inside of the positioning column (6).
2. The audio cable soldering device according to claim 1, characterized in that: A turntable (14) is fixedly connected to the outside of the rotating rod (13), and multiple card holders (15) are fixedly connected to the outside of the turntable (14).
3. The audio cable soldering device according to claim 1, characterized in that: The first gathering roller (16) is fixedly connected to the outside of the rotating rod (13). The outside of the first gathering roller (16) is rotatably connected to the inner wall of the arc frame (3). Multiple slots (17) are opened on the outside of the first gathering roller (16).
4. The audio cable soldering device according to claim 1, characterized in that: The top of the operating table (1) is provided with a solder wire guiding mechanism. The solder wire guiding mechanism includes a fixed plate (18). The bottom of the fixed plate (18) is fixedly connected to the upper surface of the operating table (1). Two first guide wheels (19) are fixedly connected to one side of the fixed plate (18). Three second guide wheels (20) are rotatably connected inside the first guide wheels (19).
5. The audio cable soldering device according to claim 4, characterized in that: A base plate (21) is fixedly connected to the other side of the fixed plate (18). A second servo motor (22) is fixedly connected to the top of the base plate (21). A transmission wheel (23) is fixedly connected to the output end of the second servo motor (22). The transmission wheel (23) is located on the top of the base plate (21).
6. The audio cable soldering device according to claim 5, characterized in that: A guide ring (24) is fixedly connected to one side of the base plate (21), and multiple telescopic rods (25) are fixedly connected inside the guide ring (24). An auxiliary plate (26) is fixedly connected to one end of each telescopic rod (25).
7. The audio cable soldering device according to claim 1, characterized in that: The top of the operating table (1) is fixedly connected to a second gathering roller (27), and a placement seat (28) is provided on one side of the second gathering roller (27). The bottom of the placement seat (28) is fixedly connected to the upper surface of the operating table (1).