Support beam assembly tool

Abstract

This utility model discloses a support beam assembly fixture, relating to the technical field of welding auxiliary devices in metal processing. It addresses the technical problem of difficulty in controlling the welding orientation and angle of the top and bottom mounting plates during the current support beam welding process. The fixture includes a base plate, on which a front-push cylinder, a horizontal support, a middle support, and a vertical support are mounted. A connecting plate is vertically mounted at the end of the base plate, and the front-push cylinder is horizontally connected to the connecting plate. A second placement platform is mounted on the vertical support, and a baffle is mounted on the second placement platform. This design assists in welding the support beam, ensuring the orientation of each part of the support beam is determined and guaranteeing the perpendicular relationship between the top and bottom mounting plates after welding. This solves the technical problem of difficulty in controlling the welding orientation and angle of the top and bottom mounting plates during the current support beam welding process.

Description

Technical Field

[0001] This utility model relates to the technical field of welding auxiliary devices in metal processing, including a top mounting plate, a middle beam and a bottom mounting plate, and particularly to a support beam assembly fixture. Background Technology

[0002] Support beams are functional beams used to install application equipment and provide support. Support beams include a top mounting plate, a middle beam, and a bottom mounting plate. The top mounting plate is used to install the application equipment, and the bottom plate is fixed to the metal frame.

[0003] During the manufacturing process, the two ends of the central beam need to be welded to the top mounting plate and the bottom mounting plate, respectively. Since the top and bottom mounting plates have mounting holes, their relative positions determine the relative orientation of the application equipment and the metal frame. Generally, a perpendicular orientation is required, which necessitates that the top and bottom mounting plates be perpendicular. However, in the current welding process, it is difficult for welders to achieve a perfectly perpendicular weld manually. As a result, the assembled fixtures produced in this way are prone to angular and directional deviations after the application equipment is installed, affecting their use. Only by solving the technical problem of controlling the welding orientation and angle of the top and bottom mounting plates during the current support beam welding process, and ensuring that the welding angle is determined and that they are perpendicular to each other, can the defects during use be eliminated.

[0004] Therefore, in view of the shortcomings of the above-mentioned solutions in actual production and implementation, modifications and improvements have been made. At the same time, in the spirit and concept of seeking excellence, and with the assistance of professional knowledge and experience, and after much ingenuity and experimentation, a support beam assembly fixture is specially provided to solve the technical problem of difficulty in controlling the welding orientation and angle of the top mounting plate and bottom mounting plate in the current support beam welding process. Utility Model Content

[0005] The purpose of this utility model is to provide a support beam assembly tooling to solve the technical problem that it is difficult to control the welding orientation and angle of the top mounting plate and bottom mounting plate in the current support beam welding process.

[0006] The technical solution of this utility model is implemented as follows:

[0007] A support beam assembly fixture includes a fixture base plate. A forward-pushing cylinder, a horizontal support, a central support, and a vertical support are mounted on the fixture base plate. A connecting plate is vertically mounted at one end of the fixture base plate. The forward-pushing cylinder is horizontally connected to the connecting plate. From the forward-pushing cylinder to the other end of the fixture base plate, the horizontal support, central support, and vertical support are sequentially distributed. A first placement platform is mounted on the horizontal support, the central support includes a support platform, and a second placement platform is mounted on the vertical support. A baffle is mounted on the second placement platform. The forward-pushing cylinder is used to push the support beam on the first placement platform forward.

[0008] The support beam includes a top mounting plate, a middle beam, and a bottom mounting plate. The tooling base plate of this solution is equipped with horizontal, middle, and vertical support components. These components provide a platform for the top mounting plate, middle beam, and bottom mounting plate, respectively, and serve as supports (the direction can be reversed, depending on the horizontal and vertical arrangement). They provide platforms for the top and bottom mounting plates to be placed horizontally and vertically, ensuring that they can be set relatively perpendicularly.

[0009] The forward-push cylinder can push the support beam placed on this tooling forward until its other end abuts against the baffle, thus fixing its position and facilitating welding.

[0010] In a preferred embodiment, limiting sidewalls are provided on the left and right sides of the first placement platform;

[0011] Limiting sidewalls are provided on the left and right sides of the support platform;

[0012] Limiting sidewalls are provided on the left and right sides of the second placement platform.

[0013] Each limiting sidewall limits the position of the component placed on the table, and works with the baffle and the front push cylinder to fix its position, which facilitates welding.

[0014] In a preferred embodiment, the piston rod of the front thrust cylinder is provided with a clamping end, and a damping rubber layer is connected to the outside of the clamping end.

[0015] The damping rubber layer is flexible, providing better compression when pushed forward and reducing the risk of damage to the support beam.

[0016] In a preferred embodiment, the tooling base plate is provided with two rows of parallel adjustment holes, and the left and right sides of the middle connector are provided with side grooves, the bottom of the side grooves being provided with mounting holes that mate with the adjustment holes.

[0017] In practical use, the position of the middle support can be adjusted by using the adjustment hole and the mounting hole of the hole position, with the help of bolts, to adapt to the support of support beams of different lengths.

[0018] In a preferred embodiment, holes are provided on the limiting sidewalls at both ends of the vertical plate support member, and the baffle is detachably fixed between the two limiting sidewalls by means of bolts and the holes.

[0019] The baffle is replaceable and its thickness is adjustable, making it suitable for top or bottom mounting plates of different thicknesses and specifications.

[0020] The beneficial effects of this utility model are:

[0021] This solution assists in welding the support beam, ensuring the orientation of each part of the support beam is determined. This guarantees the relative perpendicularity between the top and bottom mounting plates after welding, solving the technical problem of difficulty in controlling the welding orientation and angle of the top and bottom mounting plates during the current support beam welding process. It also eliminates the situation where the orientation of the equipment is inaccurate after the finished support beam is installed and applied.

[0022] In addition, the position of the central support component in this design is adjustable and the baffle is replaceable, thus it can adapt to various components of support beams of different specifications, making it more versatile. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 This is a structural diagram of an embodiment of the present utility model. Figure 1 ;

[0025] Figure 2 This is a structural diagram of an embodiment of the present utility model. Figure 2 ;

[0026] Figure 3 This is a schematic diagram of a supporting beam in the prior art;

[0027] Figure 4 for Figure 1 A structural diagram illustrating the usage status;

[0028] Figure 5 for Figure 2 A structural diagram illustrating the usage state.

[0029] In the diagram, 1-front push cylinder; 2-piston rod; 3-clamping end; 4-first placement platform; 5-support platform; 6-middle support component; 7-vertical plate support component; 8-tool base plate; 9-horizontal plate support component; 10-second placement platform; 11-damping rubber layer; 12-side groove; 13-mounting hole; 14-adjustment hole; 15-baffle; 16-top mounting plate; 17-middle beam; 18-bottom mounting plate; 19-support beam. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0031] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0032] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features.

[0033] In the description of the embodiments, unless otherwise expressly specified and limited, the terms "set," "connect," etc., should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or a connection through an intermediate medium, or it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0034] See Figure 1 , Figure 2 A support beam assembly fixture includes a fixture base plate 8. A front-push cylinder 1, a horizontal support member 9, a middle support member 6, and a vertical support member 7 are arranged on the fixture base plate 8. A connecting plate is vertically arranged at one end of the fixture base plate 8. The front-push cylinder 1 is horizontally connected to the connecting plate. The horizontal support member 9, the middle support member 6, and the vertical support member 7 are arranged sequentially from the front-push cylinder 1 to the other end of the fixture base plate 8. A first placement platform 4 is arranged on the horizontal support member 9. The middle support member 6 includes a support platform 5. A second placement platform 10 is arranged on the vertical support member 7. A baffle 15 is arranged on the second placement platform. The front-push cylinder 1 is used to push the support beam 19 on the first placement platform 4 forward.

[0035] The support beam 19 includes a top mounting plate 16, a middle beam 17, and a bottom mounting plate 18. The tooling base plate 8 of this solution is provided with a horizontal support 9, a middle support 6, and a vertical support 7. The horizontal support 9, the middle support 6, and the vertical support 7 provide a platform for the top mounting plate 16, the middle beam 17, and the bottom mounting plate 18, respectively, and play a supporting role (the direction can also be reversed, depending on the horizontal and vertical arrangement). They provide a platform for the top mounting plate 16 and the bottom mounting plate 18 to be placed horizontally and vertically, ensuring that they can be set relatively perpendicularly.

[0036] The forward-push cylinder 1 can push the support beam 19 placed on this tooling forward until its other end abuts against the baffle 15, thus fixing its position and facilitating welding.

[0037] Limiting sidewalls are provided on the left and right sides of the first placement platform 4;

[0038] Limiting sidewalls are provided on the left and right sides of the support platform 5;

[0039] Limiting sidewalls are provided on the left and right sides of the second placement platform 10.

[0040] Each limiting sidewall limits the position of the component placed on the table, and works with the baffle 15 and the front push cylinder 1 to fix its position, which is convenient for welding.

[0041] The piston rod 2 of the front cylinder 1 is provided with a clamping end 3, and a damping rubber layer 11 is connected to the outside of the clamping end 3.

[0042] The damping rubber layer 11 is flexible, providing better compression when pushed forward and reducing the risk of damage to the support beam.

[0043] The tooling base plate 8 is provided with two rows of parallel adjustment holes 14, and the left and right sides of the middle connector are provided with side grooves 12, and the bottom of the side grooves 12 is provided with mounting holes 13 that cooperate with the adjustment holes 14.

[0044] In practical use, the position of the middle support 6 can be adjusted by using the adjustment hole 14 and the mounting hole 13 with bolts to accommodate support beams of different lengths.

[0045] Holes are provided on the limiting sidewalls at both ends of the vertical plate support 7. The baffle 15 is detachably fixed between the two limiting sidewalls by means of bolts and the holes.

[0046] The baffle 15 is replaceable and its thickness is adjustable, so that it can adapt to top mounting plate 16 or bottom mounting plate 18 of different thicknesses and specifications.

[0047] Figure 3This is a schematic diagram of a supporting beam in the prior art. Figure 4 , Figure 5 They are respectively Figure 1 , Figure 2 The structural diagram of the support beam in its usage state facilitates a clear understanding of the usage method and application effect of this solution.

[0048] The beneficial effects of this utility model are:

[0049] By using this solution to assist in the welding of the support beam, the orientation of each part of the support beam is determined, which can ensure that the top mounting plate 16 and the bottom mounting plate 18 are relatively perpendicular after welding. This solves the technical problem that it is difficult to control the welding orientation and angle of the top mounting plate 16 and the bottom mounting plate 18 during the current support beam welding process. It also eliminates the situation where the orientation of the equipment is inaccurate after the finished support beam is installed and applied.

[0050] In addition, the position of the central support component 6 in this design is adjustable, and the baffle 15 is replaceable, thus it can adapt to various components of support beams of different specifications, making it more adaptable.

[0051] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope claimed by this utility model.

Claims

1. A support beam assembly fixture, characterized in that, The fixture includes a base plate, on which a forward-pushing cylinder, a horizontal support, a central support, and a vertical support are mounted. A connecting plate is vertically mounted at one end of the base plate, and the forward-pushing cylinder is horizontally connected to the connecting plate. From the forward-pushing cylinder to the other end of the base plate, the horizontal support, the central support, and the vertical support are sequentially distributed. A first placement platform is mounted on the horizontal support, the central support includes a support platform, and a second placement platform is mounted on the vertical support. A baffle is mounted on the second placement platform. The forward-pushing cylinder is used to push the support beam on the first placement platform forward.

2. The support beam assembly fixture according to claim 1, characterized in that, Limiting sidewalls are provided on the left and right sides of the first placement platform; Limiting sidewalls are provided on the left and right sides of the support platform; Limiting sidewalls are provided on the left and right sides of the second placement platform.

3. The support beam assembly fixture according to claim 1, characterized in that, The piston rod of the front thrust cylinder is provided with a clamping end, and a damping rubber layer is connected to the outside of the clamping end.

4. The support beam assembly fixture according to claim 1, characterized in that, The tooling base plate is provided with two rows of parallel adjustment holes, and the left and right sides of the middle connector are provided with side grooves, and the bottom of the side grooves is provided with mounting holes that cooperate with the adjustment holes.

5. The support beam assembly fixture according to claim 1, characterized in that, Holes are provided on the limiting sidewalls at both ends of the vertical plate support member, and the baffle is detachably fixed between the two limiting sidewalls by means of bolts and the holes.

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