A polyethylene pipe production traction device

Abstract

This utility model discloses a traction device for polyethylene pipe production, including a conveyor belt. A traction adjustment platform is installed at the front end of the conveyor belt. A limit wall is provided at the upper end of the traction adjustment platform, and an adjustment disc is provided at one end of the limit wall. A turntable is provided at the lower end of the adjustment disc, and an electric rotating shaft is installed at the lower end of the turntable. An electric push rod is installed in the inner wall of the turntable. This utility model achieves automated detection and dynamic correction of the conveying posture of polyethylene pipes through the synergistic action of an infrared detector and an angle adjustment mechanism. On the one hand, the infrared detector can accurately identify the pipe angle deviation and trigger classified flow guidance, avoiding manual intervention; on the other hand, the rotating and lifting design of the adjustment disc combined with the electric push rod can quickly correct the pipe angle within a 90° range, ensuring consistent output posture. At the same time, the traction adjustment platform forms a closed-loop adjustment process through the linkage control of the limit wall, the push block, and the turntable.

Description

Technical Field

[0001] This utility model relates to the technical field of traction devices for polyethylene pipe production, and in particular to a traction device for polyethylene pipe production. Background Technology

[0002] In the continuous production of polyethylene pipes, the conveying and orientation of the formed pipes are crucial steps affecting the efficiency of subsequent processing. In traditional production processes, extruded pipes are prone to random rolling deviations after cooling, leading to inconsistent conveying angles. This necessitates frequent manual adjustments to ensure alignment. However, manual intervention is not only inefficient and labor-intensive but also difficult to adapt to the pace of high-speed production lines. Delayed adjustments can easily cause pipe accumulation or misalignment, severely impacting the continuity of automated production. Furthermore, existing traction devices often employ fixed guide structures, failing to dynamically correct pipe angle deviations, resulting in a higher defect rate.

[0003] To address this issue, we propose a traction device for polyethylene pipe production. Utility Model Content

[0004] The purpose of this invention is to provide a traction device for polyethylene pipe production. When using this device, the coordinated action of an infrared detector and an angle adjustment mechanism enables automated detection and dynamic correction of the polyethylene pipe's conveying posture. On one hand, the infrared detector accurately identifies pipe angle deviations and triggers classified flow guidance, avoiding manual intervention. On the other hand, the rotating and lifting design of the adjustment disc combined with the electric push rod allows for rapid correction of the pipe angle within a 90° range, ensuring consistent output posture. Simultaneously, the traction adjustment platform forms a closed-loop adjustment process through the linkage control of the limit wall, push block, and turntable. The timing coordination between the electric telescopic rod and the cylinder platform enables rapid interception, directional pushing, and resetting of defective pipes. The overall structure is compact and responsive, significantly improving conveying efficiency and product qualification rate, thus solving the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A traction device for producing polyethylene pipes includes a conveyor belt, a traction adjustment platform is installed at the front end of the conveyor belt, a limit wall is provided at the upper end of the traction adjustment platform, an adjustment plate is provided at one end of the limit wall, a turntable is provided at the lower end of the adjustment plate, an electric rotating shaft is installed at the lower end of the turntable, and an electric push rod is installed in the inner wall of the turntable.

[0007] An infrared detector is installed on the side wall of the traction adjustment platform. An electric telescopic rod is installed in the inner wall of the infrared detector. An opening is provided at the front end of the infrared detector. A conveyor is provided at the lower end of the opening. A cylinder platform is provided at one end of the opening. A push block is installed on one side of the cylinder platform.

[0008] In a further embodiment, an opening is provided on the side wall of the limiting wall, and the pushing block is movably embedded in the opening.

[0009] In a further embodiment, the upper end of the adjustment disc is provided with a semi-circular groove, and the electric push rod is movably embedded in the inner wall of the semi-circular groove, and the upper end of the electric push rod is provided with a pressure sensor.

[0010] In a further embodiment, a limiting plate is provided in the inner wall of the bottom end of the infrared detector. The limiting plate is installed on the electric telescopic rod, and the longest extension distance of the limiting plate coincides with one end of the opening.

[0011] In a further embodiment, the front end of the adjusting plate is provided with a feeding port, and the lower end of the feeding port is also provided with a conveyor table.

[0012] In a further embodiment, electrically controlled rotating shafts are provided on both sides of the opening and closing port, and the port is flush with the traction adjustment platform after being opened and closed by the electrically controlled rotating shafts.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This invention, when using a polyethylene pipe production traction device, achieves automated detection and dynamic correction of the polyethylene pipe conveying posture through the synergistic action of an infrared detector and an angle adjustment mechanism. On one hand, the infrared detector accurately identifies pipe angle deviations and triggers classified flow guidance, avoiding manual intervention; on the other hand, the adjustment disc, combined with the rotating and lifting design of the electric push rod, can quickly correct the pipe angle within a 90° range, ensuring consistent output posture. Simultaneously, the traction adjustment platform forms a closed-loop adjustment process through the linkage control of the limit wall, push block, and turntable. The timing coordination between the electric telescopic rod and the cylinder platform enables rapid interception, directional pushing, and resetting of unqualified pipes. The overall structure is compact and responsive, significantly improving conveying efficiency and product qualification rate. Attached Figure Description

[0015] Figure 1 A schematic diagram of the overall structure of a traction device for producing polyethylene pipes;

[0016] Figure 2 This is a schematic diagram of the structure of the traction adjustment platform of a traction device for polyethylene pipe production.

[0017] Figure 3A schematic diagram of the structure of the adjusting plate of a traction device for polyethylene pipe production;

[0018] Figure 4 A schematic diagram of the opening and closing structure of a traction device for producing polyethylene pipes.

[0019] Figure 5 This is a schematic diagram of the infrared detector section of a traction device for polyethylene pipe production.

[0020] In the diagram: 1. Conveyor belt; 2. Traction adjustment table; 3. Limiting wall; 4. Opening / closing port; 5. Infrared detector; 6. Electric telescopic rod; 7. Limiting plate; 8. Cylinder platform; 9. Push block; 10. Turntable; 11. Electric rotating shaft; 12. Adjusting plate; 13. Electric push rod; 14. Discharge port; 15. Conveying table. Detailed Implementation

[0021] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-5 A polyethylene pipe production traction device includes a conveyor belt 1. The pipe is first conveyed by the conveyor belt 1 to the traction adjustment table 2. The limiting wall 3 at the front end of the traction adjustment table 2 initially limits the pipe. Its side wall opening and the push block 9 form a guide channel. When the pipe enters the traction adjustment table 2, the infrared detector 5 scans the outline of the pipe through multiple sets of transverse infrared beams: if the pipe axis is parallel to the conveying direction, the infrared beam is blocked in its entirety, the opening 4 remains open, and the pipe directly enters the next process via the conveyor table 15; if the pipe is tilted, causing part of the infrared beam to be unblocked, the infrared detector 5 immediately triggers the electric control shaft to close the opening 4, and at the same time starts the electric telescopic rod 6 to push the limiting plate 7 to block the opening 4, preventing the pipe from moving forward.

[0025] Subsequently, the cylinder platform 8 drives the push block 9 to push the inclined pipe into the opening of the limiting wall 3, so that it slides into the semi-circular groove of the adjusting plate 12. The electric rotating shaft 11 at the bottom of the adjusting plate 12 is linked with the turntable 10. When the pipe falls into the semi-circular groove, the pressure sensor at the top of the electric push rod 13 senses the pressure signal and triggers the electric rotating shaft 11 to drive the turntable 10 to rotate 90°. During this process, the electric push rod 13 rises synchronously with the turntable 10 until the pipe is lifted to a vertical position and then leaves the semi-circular groove, sliding down the discharge port 14 to the conveying platform 15. When the electric push rod 13 detects that the pressure has disappeared, the electric rotating shaft 11 reverses and resets. At the same time, the limiting plate 7 retracts, the push block 9 returns to its original position, and the opening and closing port 4 reopens, and the system enters the next cycle.

[0026] The working principle of this utility model is as follows: As shown in the figure, it includes a conveyor belt 1. The pipe is first conveyed by the conveyor belt 1 to the traction adjustment table 2. The limiting wall 3 at the front end of the traction adjustment table 2 initially limits the pipe. Its side wall opening and the push block 9 form a guide channel. When the pipe enters the traction adjustment table 2, the infrared detector 5 scans the outline of the pipe through multiple sets of transverse infrared beams: If the pipe axis is parallel to the conveying direction, the infrared beam is blocked in its entirety, the opening 4 remains open, and the pipe directly enters the next process through the conveyor table 15; If the pipe is tilted, causing part of the infrared beam to be unblocked, the infrared detector 5 immediately triggers the electric control shaft to close the opening 4, and at the same time starts the electric telescopic rod 6 to push the limiting plate 7 to block the opening 4, preventing the pipe from moving forward.

[0027] Subsequently, the cylinder platform 8 drives the push block 9 to push the inclined pipe into the opening of the limiting wall 3, so that it slides into the semi-circular groove of the adjusting plate 12. The electric rotating shaft 11 at the bottom of the adjusting plate 12 is linked with the turntable 10. When the pipe falls into the semi-circular groove, the pressure sensor at the top of the electric push rod 13 senses the pressure signal and triggers the electric rotating shaft 11 to drive the turntable 10 to rotate 90°. During this process, the electric push rod 13 rises synchronously with the turntable 10 until the pipe is lifted to a vertical position and then leaves the semi-circular groove, sliding down the discharge port 14 to the conveying platform 15. When the electric push rod 13 detects that the pressure has disappeared, the electric rotating shaft 11 reverses and resets. At the same time, the limiting plate 7 retracts, the push block 9 returns to its original position, and the opening and closing port 4 reopens, and the system enters the next cycle.

[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0029] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A traction device for polyethylene pipe production, characterized in that: The conveyor belt (1) is provided with a traction adjustment table (2) at the front end of the conveyor belt (1). The upper end of the traction adjustment table (2) is provided with a limit wall (3). An adjustment plate (12) is provided at one end of the limit wall (3). A turntable (10) is provided at the lower end of the adjustment plate (12). An electric rotating shaft (11) is installed at the lower end of the turntable (10). An electric push rod (13) is installed in the inner wall of the turntable (10). An infrared detector (5) is provided on the side wall of the traction adjustment platform (2). An electric telescopic rod (6) is provided in the inner wall of the infrared detector (5). An opening and closing port (4) is provided at the front end of the infrared detector (5). A conveying platform (15) is provided at the lower end of the opening and closing port (4). A cylinder platform (8) is provided at one end of the opening and closing port (4). A push block (9) is installed on one side of the cylinder platform (8).

2. The polyethylene pipe production traction device according to claim 1, characterized in that: The limiting wall (3) has an opening on its side wall, and the pushing block (9) is movably embedded in the opening.

3. The polyethylene pipe production traction device according to claim 1, characterized in that: The upper end of the adjustment plate (12) is provided with a semi-circular groove, and the electric push rod (13) is movably embedded in the inner wall of the semi-circular groove, and the upper end of the electric push rod (13) is provided with a pressure sensor.

4. The polyethylene pipe production traction device according to claim 1, characterized in that: A limiting plate (7) is provided in the inner wall of the bottom end of the infrared detector (5). The limiting plate (7) is installed on the electric telescopic rod (6), and the longest extension distance of the limiting plate (7) coincides with one end of the opening (4).

5. The polyethylene pipe production traction device according to claim 1, characterized in that: The front end of the adjustment plate (12) is provided with a feeding port (14), and the lower end of the feeding port (14) is also provided with a conveyor table (15).

6. The polyethylene pipe production traction device according to claim 1, characterized in that: The opening and closing port (4) is provided with electrically controlled rotating shafts on both sides. After the opening and closing port (4) is closed by the electrically controlled rotating shafts, it is flush with the traction adjustment table (2).

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