Film peeling system
By designing an automated film-removing system, which utilizes a lifting drive device and clamping components to achieve automatic film removal, the system solves the problem of low production efficiency caused by manual film removal in existing technologies, improves film-removing efficiency and the convenience of waste film disposal, and is suitable for film-removing processes of mobile phones and small items.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 思灵(深圳)智能机器人科技有限责任公司
- Filing Date
- 2025-05-27
- Publication Date
- 2026-06-02
AI Technical Summary
In existing automated production lines, the removal of film from mobile phone components still requires manual operation, resulting in low production efficiency.
A membrane removal system was designed, including components such as a lifting drive device, a fixing plate, a finger-clamping cylinder, upper and lower clamping parts, a collection device, and an ion fan, to realize an automated membrane removal process. By clamping, collecting, and removing static electricity with an ion fan, the system ensures stable membrane removal and collection.
It achieves an automated film removal process, improves film removal efficiency, ensures the efficiency of mobile phone production, and solves the problem of waste film disposal. It has good scalability and is suitable for the film removal needs of different products.
Smart Images
Figure CN224312171U_ABST
Abstract
Description
Technical Field
[0001] This disclosure relates to a film-peeling system, belonging to the field of automation equipment technology. Background Technology
[0002] With the advancement of technology, more and more companies are using automated production lines to manufacture products. This is especially true in the mobile phone assembly industry, where automated production equipment has become widespread.
[0003] During the assembly of mobile phones, some films need to be removed from the components used to manufacture the phones. However, in existing automated production lines, these films are still removed manually, which leads to a decrease in mobile phone production efficiency. Utility Model Content
[0004] To address one of the aforementioned technical problems, this disclosure provides a film-peeling system.
[0005] According to one aspect of this disclosure, a film-peeling system is provided, comprising:
[0006] Lifting drive device;
[0007] A fixed plate, wherein the lifting drive device is used to drive the fixed plate to produce lifting motion;
[0008] A finger-clamping cylinder is disposed on the fixed plate;
[0009] The upper clamping component and the lower clamping component are respectively fixed to the two clamping fingers of the clamping finger cylinder. The clamping finger cylinder is used to drive the upper clamping component and the lower clamping component to approach or move away from each other. When the upper clamping component and the lower clamping component approach each other, the upper clamping component and the lower clamping component can clamp the film to be removed; when the upper clamping component and the lower clamping component move away from each other, the removed film is released.
[0010] According to at least one embodiment of the film-tearing system of the present disclosure, the fixing plate includes a length direction, and the finger-clamping cylinders are configured as a plurality of cylinders arranged along the length direction of the fixing plate.
[0011] According to at least one embodiment of the film-tearing system of this disclosure, the finger-clamping cylinders are configured as four.
[0012] The film-peeling system according to at least one embodiment of the present disclosure further includes:
[0013] A collection device for collecting the removed membrane.
[0014] According to at least one embodiment of the film-tearing system of the present disclosure, the collecting device includes an upward-opening receiving space, and a slot is provided on the side wall of the collecting device, within which the finger-clamping cylinder can move up and down.
[0015] According to at least one embodiment of the film-tearing system of this disclosure, a through hole is provided on the bottom wall of the collection device, and a vacuum suction device is connected to the through hole for conveying the film in the collection device to the waste box.
[0016] The film-peeling system according to at least one embodiment of the present disclosure further includes:
[0017] An ion fan, which provides ion air to the upper clamping component and the lower clamping component.
[0018] According to at least one embodiment of the film-tearing system of this disclosure, the lifting drive device is a slide cylinder.
[0019] According to at least one embodiment of the film-tearing system of the present disclosure, both the upper clamping member and the lower clamping member are formed with toothed portions, and when the upper clamping member and the lower clamping member approach each other, the toothed portions of the upper clamping member and the toothed portions of the lower clamping member engage with each other.
[0020] According to at least one embodiment of the film-removing system of the present disclosure, the film to be removed is held by the toothed portion of the upper clamping member and the toothed portion of the lower clamping member. Attached Figure Description
[0021] The accompanying drawings illustrate exemplary embodiments of the present disclosure and, together with the description thereof, serve to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are incorporated in and constitute a part of this specification.
[0022] Figure 1 This is a schematic diagram of the structure of a film-peeling system according to one embodiment of the present disclosure.
[0023] Figure 2 This is a partial structural schematic diagram of a film-peeling system according to one embodiment of the present disclosure.
[0024] Figure 3 This is a structural schematic diagram of a portion of the film-peeling system according to one embodiment of the present disclosure from another angle.
[0025] Figure 4 This is a schematic diagram of the structure of the finger-clamping cylinder of a film-tearing system according to one embodiment of the present disclosure.
[0026] The specific labels in the attached figures are as follows:
[0027] 100 Lifting drive device
[0028] 200 Fixed Plate
[0029] 300 finger-clamp cylinder
[0030] 400 Upper clamping component
[0031] 500 Lower clamping components
[0032] 600 collection device
[0033] 700 Ionizing Fan
[0034] 800 Vacuum suction device
[0035] 810 Waste Box
[0036] 820 storage tube
[0037] 900 feeding mechanism
[0038] 910 3D Motion Platform
[0039] 920 suction cup assembly. Detailed Implementation
[0040] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for illustrative purposes only and are not intended to limit the scope of the disclosure. Furthermore, it should be noted that, for ease of description, only the parts relevant to the present disclosure are shown in the accompanying drawings.
[0041] It should be noted that, where there is no conflict, the embodiments and features described in this disclosure can be combined with each other. The technical solutions of this disclosure will now be described in detail with reference to the accompanying drawings and embodiments.
[0042] Unless otherwise stated, the exemplary implementations / embodiments shown are to be understood as providing exemplary features of various details that provide ways in which the technical concepts of this disclosure can be implemented in practice. Therefore, unless otherwise stated, the features of various implementations / embodiments may be additionally combined, separated, interchanged and / or rearranged without departing from the technical concepts of this disclosure.
[0043] The use of crosshairs and / or shading in the accompanying drawings is generally used to clarify the boundaries between adjacent components. Thus, unless otherwise stated, the presence or absence of crosshairs or shading does not convey or indicate any preference or requirement for the specific material, material properties, dimensions, proportions, commonalities between the illustrated components, or any other characteristics, properties, etc., of the components. Furthermore, in the accompanying drawings, the dimensions and relative dimensions of components may be exaggerated for clarity and / or descriptive purposes. When exemplary embodiments can be implemented differently, a specific process sequence may be performed in a different order than that described. For example, two consecutively described processes may be performed substantially simultaneously or in the reverse order of their description. Furthermore, the same reference numerals denote the same components.
[0044] When a component is referred to as being "on" or "above" another component, "connected to," or "joined to" another component, the component may be directly on, directly connected to, or directly joined to the other component, or there may be intermediate components. However, when a component is referred to as being "directly on" another component, "directly connected to," or "directly joined to" another component, there are no intermediate components. Therefore, the term "connection" can refer to a physical connection, an electrical connection, etc., and may or may not have intermediate components.
[0045] For descriptive purposes, this disclosure may use spatial relative terms such as “below,” “under,” “below,” “down,” “above,” “above,” “higher,” and “side (e.g., in a “sidewall”)” to describe the relationship between one component and another component as shown in the accompanying drawings. In addition to the orientations depicted in the drawings, the spatial relative terms are also intended to encompass different orientations of the device during use, operation, and / or manufacture. For example, if the device in the drawings is flipped, a component described as “below” or “under” another component or feature would subsequently be positioned “above” said other component or feature. Thus, the exemplary term “below” can encompass both “above” and “below” orientations. Furthermore, the device may be otherwise positioned (e.g., rotated 90 degrees or in other orientations), thus interpreting the spatial relative descriptive terms used herein accordingly.
[0046] The terminology used herein is for the purpose of describing particular embodiments and is not intended to be limiting. As used herein, unless the context clearly indicates otherwise, the singular forms “a” and “the” are intended to include the plural forms as well. Furthermore, when the terms “comprising” and / or “including” and variations thereof are used in this specification, it indicates the presence of the stated features, integrals, steps, operations, parts, components, and / or groups thereof, but does not exclude the presence or addition of one or more other features, integrals, steps, operations, parts, components, and / or groups thereof. It should also be noted that, as used herein, the terms “substantially,” “about,” and other similar terms are used as approximate terms rather than as terms of degree, thus explaining the inherent biases in measurements, calculated values, and / or provided values that would be recognized by one of ordinary skill in the art.
[0047] Figure 1 This is a schematic diagram of the structure of a film-peeling system according to one embodiment of the present disclosure. Figure 2 This is a partial structural schematic diagram of a film-peeling system according to one embodiment of the present disclosure. Figure 3 This is a structural schematic diagram of a portion of the film-peeling system according to one embodiment of the present disclosure from another angle.
[0048] like Figures 1 to 3 As shown, the film-tearing system disclosed herein may include a lifting drive device 100, a fixing plate 200, a finger-clamping cylinder 300, an upper clamping component 400, and a lower clamping component 500, etc.
[0049] The lifting drive device 100 disclosed herein can be a slide cylinder, or other linear drive mechanisms. Specifically, the lifting drive device 100 disclosed herein is capable of generating vertical movement.
[0050] The fixed plate 200 is fixed to the lifting drive device 100, thereby the lifting drive device 100 of this disclosure is used to drive the fixed plate 200 to produce lifting motion. In a preferred embodiment, the fixed plate 200 includes a length direction, and the length direction is horizontal. In addition, the width direction of the fixed plate 200 is vertical, and the height direction of the fixed plate 200 is also horizontal.
[0051] The finger-clamping cylinder 300 is disposed on the fixed plate 200; in a preferred embodiment, the finger-clamping cylinder 300 of this disclosure can be configured as multiple, for example, four, thereby enabling the film-removing system of this disclosure to remove multiple films at once, thus improving the film-removing efficiency.
[0052] Specifically, multiple finger-clamping cylinders 300 are arranged along the length of the fixed plate 200. Preferably, these finger-clamping cylinders 300 can be evenly distributed along the length of the fixed plate 200, and correspondingly, the workpieces to be removed can also be arranged at equal intervals to meet the workpiece feeding requirements.
[0053] The finger-clamping cylinder 300 disclosed herein is fixed on one side wall of the fixing plate 200, and the finger-clamping cylinder 300 includes two fingers, the movement direction of the two fingers is also vertical.
[0054] The upper clamping component 400 and the lower clamping component 500 are respectively fixed to the two clamping fingers of the clamping finger cylinder 300. The clamping finger cylinder 300 is used to drive the upper clamping component 400 and the lower clamping component 500 to approach or move away from each other. When the upper clamping component 400 and the lower clamping component 500 approach each other, they can clamp the film to be removed. When the upper clamping component 400 and the lower clamping component 500 move away from each other, the removed film is released.
[0055] Specifically, each finger-gripping cylinder 300 is equipped with an upper clamping component 400 and a lower clamping component 500. Correspondingly, each finger-gripping cylinder 300 can clamp the membrane. Then, through the lowering action of the lifting drive device 100, the finger-gripping cylinder 300 can apply a downward force to the membrane, at which point the membrane can be removed from the part. Specifically, when four finger-gripping cylinders 300 are set, the upper clamping components 400 and the lower clamping components 500 are also set into four groups, so that one operation of the lifting drive device 100 can remove four membranes.
[0056] In a preferred embodiment, both the upper clamping member 400 and the lower clamping member 500 are formed with toothed portions. When the upper clamping member 400 and the lower clamping member 500 approach each other, the toothed portions of the upper clamping member 400 and the lower clamping member 500 engage with each other. Thus, by providing the toothed portions, the membrane can be stably held by the upper clamping member 400 and the lower clamping member 500, so that the membrane will not be left unremoved, and the membrane removal rate can reach 100% or close to 100%.
[0057] The film to be removed is held by the toothed portion of the upper clamping member 400 and the toothed portion of the lower clamping member 500. Specifically, after the film is clamped by the upper clamping member 400 and the lower clamping member 500, it can deform between the toothed portions. Accordingly, during the film tearing process, the film will not slide relative to the upper clamping member 400 and the lower clamping member 500 and will detach from the upper clamping member 400 and the lower clamping member 500.
[0058] The film-removing system disclosed herein may also include a collection device 600 for collecting the removed film. Thus, by setting up the collection device 600, the problem of the removed film being carelessly discarded and difficult to clean is avoided.
[0059] In one specific embodiment, the collecting device 600 includes an upward-opening receiving space, and a slot is provided on the side wall of the collecting device 600, within which the finger-clamping cylinder 300 can move up and down.
[0060] With the collection device 600 configured in this way, when the gripping cylinder 300 moves to its maximum upward position, it can grip the membrane to be removed; then, the gripping cylinder 300 will move downward and remove the membrane. At this time, the upper gripping member 400 and the lower gripping member 500 are generally located at the middle position in the height direction of the collection device 600. After the upper gripping member 400 and the lower gripping member 500 release the membrane, the membrane will fall into the collection device 600 and will not fly outside the collection device 600.
[0061] More preferably, the film-peeling system further includes an ion fan 700, which provides ionizing air to the upper clamping member 400 and the lower clamping member 500. Thus, the ionizing air provided by the ion fan 700 effectively removes static electricity from the film surface, preventing the film from adhering to the inside of the collecting device 600 or to the upper clamping member 400 and the lower clamping member 500 under the influence of electrostatic attraction.
[0062] In other words, the ion fan 700 of this disclosure can provide ion wind to the inside of the collection device 600, thereby effectively reducing the adsorption force of the membrane inside the collection device 600.
[0063] A through hole is provided on the bottom wall of the collection device 600, and a vacuum suction device 800 is connected to the through hole. The vacuum suction device 800 is used to transport the membrane in the collection device 600 to the waste box 810.
[0064] Specifically, the vacuum suction device 800 is capable of generating a downward gas flow. For example... Figure 2 As shown, the vacuum suction device 800 can be a cylindrical component with a through hole on its side wall. The through hole can be connected to a vacuuming device, so that gas can flow from the collection device 600 to the vacuum suction device 800. At this time, the membrane will flow into the vacuum suction device 800 along with the gas flow.
[0065] Additionally, a storage tube 820 is connected to the lower end of the vacuum suction device 800, and the lower end of the storage tube 820 can be selectively closed. Specifically, a cover component can be provided at the lower end of the storage tube 820, which can open or close the lower end of the storage tube 820. When it is necessary to discharge material, the waste box 810 can be detected by components such as a position detection switch to determine whether it is in place. When the waste box 810 is in place, the cover component is opened, and the membrane stored in the storage tube 820 is conveyed into the waste box 810.
[0066] See again Figure 1 The film-removing system disclosed herein also includes a feeding mechanism 900, which comprises a three-dimensional motion platform 910 and suction cup assemblies 920 mounted on the three-dimensional motion platform 910. Specifically, the number of suction cup assemblies 920 is the same as the number of finger-gripping cylinders 300, and the spacing between them is also the same. In actual use, the suction cup assemblies 920 can pick up the parts whose film to be removed, and transport the workpiece to a position near the upper clamping member 400 and the lower clamping member 500 via the three-dimensional motion platform 910. At this time, at least a portion of the film on the workpiece (e.g., the film stalk) will be located between the upper clamping member 400 and the lower clamping member 500, so that the upper clamping member 400 and the lower clamping member 500 can clamp the film to be removed.
[0067] Based on the above-described film-removing system, the film-removing operation can be automated, thereby ensuring film-removing efficiency and further guaranteeing mobile phone production efficiency. Moreover, by incorporating multiple finger-gripping cylinders, multiple films can be removed at once, further improving film-removing efficiency and solving the problem of low film-removing efficiency in existing technologies.
[0068] Meanwhile, the membrane tearing system disclosed herein uses an ion fan to remove static electricity when discarding waste membrane, ensuring that the waste membrane does not stick to the inside of the pipe or the waste material, and does not fly outside the collection device and waste box, making it convenient for manual cleaning and solving the problem of difficult waste membrane cleaning in the prior art.
[0069] Therefore, the film-removing system disclosed herein can perform film-removing processes such as film removal from mobile phones and earpieces. It can be applied to film removal from different mobile phones and small items. By adjusting the position and size of the film-removing grippers, it can be compatible with film removal from different products, has good scalability, and a wide range of applications.
[0070] In the description of this specification, the references to terms such as "one embodiment / mode," "some embodiments / modes," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment / mode or example is included in at least one embodiment / mode or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment / mode or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments / modes or examples. Furthermore, without contradiction, those skilled in the art can combine and integrate the different embodiments / modes or examples described in this specification, as well as the features of different embodiments / modes or examples.
[0071] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0072] Those skilled in the art should understand that the above embodiments are merely for illustrating the present disclosure and are not intended to limit the scope of the disclosure. Those skilled in the art can make other changes or modifications based on the above disclosure, and these changes or modifications still fall within the scope of the present disclosure.
Claims
1. A film-peeling system, characterized in that, include: Lifting drive device; A fixed plate, wherein the lifting drive device is used to drive the fixed plate to produce lifting motion; A finger-clamping cylinder is disposed on the fixed plate; An upper clamping component and a lower clamping component are respectively fixed to two clamping fingers of a clamping finger cylinder. The clamping finger cylinder is used to drive the upper clamping component and the lower clamping component to approach or move away from each other. When the upper clamping component and the lower clamping component approach each other, the upper clamping component and the lower clamping component can clamp the film to be removed. When the upper clamping member and the lower clamping member move away from each other, the removed membrane is released.
2. The film-peeling system according to claim 1, characterized in that, The fixing plate includes a length direction, and multiple finger-clamping cylinders are configured, with the multiple finger-clamping cylinders arranged along the length direction of the fixing plate.
3. The film-peeling system according to claim 2, characterized in that, The finger-clamping cylinders are configured as four.
4. The film-peeling system according to claim 1, characterized in that, Also includes: A collection device for collecting the removed membrane.
5. The film-peeling system according to claim 4, characterized in that, The collecting device includes an upward-opening receiving space, and a slot is provided on the side wall of the collecting device, within which the finger-clamping cylinder can move up and down.
6. The film-peeling system according to claim 5, characterized in that, The bottom wall of the collection device has a through hole, which is connected to a vacuum suction device. The vacuum suction device is used to transport the membrane in the collection device to the waste box.
7. The film-peeling system according to claim 1, characterized in that, Also includes: An ion fan, which provides ion air to the upper clamping component and the lower clamping component.
8. The film-peeling system according to claim 1, characterized in that, The lifting drive device is a slide cylinder.
9. The film-peeling system according to claim 1, characterized in that, Both the upper clamping component and the lower clamping component are formed with toothed portions. When the upper clamping component and the lower clamping component approach each other, the toothed portions of the upper clamping component and the toothed portions of the lower clamping component engage with each other.
10. The film-peeling system according to claim 9, characterized in that, The membrane to be removed is held by the toothed portion of the upper clamping member and the toothed portion of the lower clamping member.