High-grade white filament yarn processing winding forming device

Abstract

The utility model discloses a kind of winding forming devices for high-grade white filament processing, comprising: drive seat, sliding block is slidably connected in drive seat interior, drive seat upper side is equipped with guide rail support mechanism, guide rail support mechanism upper side is equipped with support table, support table middle part is equipped with cylinder one, support table upper side is equipped with winding mechanism, drive seat front side is equipped with tension adjusting mechanism, drive seat outer one end is fixedly connected with motor one;The utility model is driven screw rotation by motor one, drive sliding block and sliding support seat move along limit slide rod, ensure that support table and winding mechanism transverse movement stability, realize winding uniformity, avoid " stack line " " jump line " It is guaranteed that winding density is consistent, without manual adjustment, adaptive high-speed winding, improve finished product pass rate, electric push rod one pushes open interval by movable shaft support, it is convenient to load into winding roller and reverse clamping fixed, cylinder one drives roller stand to adjust winding roller height, adaptive different line diameter and winding layer number.

Description

Technical Field

[0001] This utility model relates to the technical field of white filament winding and forming equipment, specifically a winding and forming device for processing high-grade white filament. Background Technology

[0002] High-grade white filament typically refers to high-quality white continuous filament fibers. These fibers are uniform in thickness, high in strength, soft in luster, and have good whiteness. They also have few impurities and stable performance. They are often used in textile fields with high quality requirements, such as high-end clothing fabrics and home textile products. In the processing, the winding and forming device is a key piece of equipment. Through a specific mechanical structure and control system, it winds the spun filament bundle onto the bobbin with uniform tension and a stable speed to form a regular, tight, and well-formed filament roll.

[0003] For example, the winding and forming device for nylon yarn production disclosed in Chinese patent literature (publication number: CN 216511836U) allows the moving mechanism to drive the rotating roller to move horizontally by controlling the hydraulic rod in the control mechanism. This makes it easier for workers to remove the wound rotating roller from the rotating shaft, increasing the efficiency of nylon yarn production and reducing the workload of workers.

[0004] However, this method only uses a moving mechanism to assist in disassembling the rotating roller, and cannot adjust the yarn tension in real time during the winding process. When the nylon yarn traction speed fluctuates, it is easy to cause yarn breakage or loosening of the roll due to unstable tension, which is especially difficult to meet the precision requirements of high-grade white filament. Utility Model Content

[0005] The purpose of this utility model is to provide a winding and forming device for processing high-grade white filament in order to solve the above problems.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a winding and forming device for processing high-grade white filament, comprising: a drive base, a slider slidably connected inside the drive base, a guide rail support mechanism above the drive base, a support platform above the guide rail support mechanism, a cylinder in the middle of the support platform, a winding mechanism above the support platform, a tension adjustment mechanism on the front of the drive base, a motor fixedly connected to one end of the drive base, and a lead screw rotatably connected to the inner side of the drive base.

[0007] As a further embodiment of this utility model: the guide rail support mechanism includes upright blocks, limiting slide rods, and sliding support seats. The upright blocks are symmetrically and fixedly connected to both sides above the drive seat. The limiting slide rods are fixedly connected between the two sets of upright blocks. The sliding support seats are slidably connected to the outside of the limiting slide rods. The sliding support seats are fixedly connected to the support platform, and both sides of the sliding support seats are fixedly connected to the sliders.

[0008] As a further embodiment of this utility model: the winding mechanism includes a roller frame, a second motor, and a drive shaft. The roller frame is movably inserted into the top of the support platform. The movable end of the first cylinder is fixedly connected to the roller frame. The second motor is fixedly connected to the upper outer side of the roller frame. The drive shaft is rotatably connected to one side of the roller frame. A movable driven shaft, a connecting plate, an electric push rod, and a winding roller are also included. The roller frame is movably inserted into the other side of the roller frame. The connecting plate is rotatably connected to one end of the movable driven shaft. The electric push rod is fixedly connected to the other outer side of the roller frame. The winding roller is movably inserted between the drive shaft and the movable driven shaft.

[0009] As a further embodiment of this utility model: the tension adjustment mechanism includes a stand, a second cylinder, and a top plate. The stand is fixedly connected to the center of the front of the drive seat, the second cylinder is fixedly connected to one end below the stand, and the top plate is fixedly connected to the movable end of the second cylinder. A movable frame plate, a front base, and a front guide roller are also included. The movable frame plate is movably inserted into the top of the stand, and the other end of the top plate is fixedly connected to the movable frame plate. The front base is fixedly connected to one end of the front of the movable frame plate, and the front guide roller is rotatably connected to the inner side of the front base. A top base, a top guide roller, and an adjustment mechanism are also included. The top base is fixedly connected to the top of the movable frame plate, the top guide roller is rotatably connected to the inner side of the top base, and the adjustment mechanism is located above and below the back of the movable frame plate.

[0010] As a further embodiment of this utility model: the adjustment mechanism includes a movable base and a pressure guide roller, the movable base being movably inserted into the upper back of the movable frame plate, and the pressure guide roller being fixedly connected to the inner side of the movable base; a rubber inner arc groove seat and an electric push rod two, the rubber inner arc groove seat being fixedly connected to the upper back of the movable frame plate, and the electric push rod two being fixedly connected to the lower back of the movable frame plate, the movable end of the electric push rod two being fixedly connected to the movable base.

[0011] As a further embodiment of this utility model: the lead screw is threadedly connected to the slider, and the other end of the lead screw passes through the drive seat and is fixedly connected to one output end of the motor.

[0012] As a further improvement of this utility model: the output end of the second motor is fixedly connected to the drive shaft, and the movable end of the first electric push rod is fixedly connected to the connecting plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] In this invention, a motor drives a lead screw to rotate, which in turn drives a slider and a sliding support to move along a limiting slide bar. This ensures stable lateral movement of the support platform and winding mechanism, achieving uniform winding and preventing "overlapping" or "skipping" of wires, thus guaranteeing consistent winding density. No manual adjustment is required, making it suitable for high-speed winding and improving the finished product yield. An electric push rod pushes the movable support shaft to open the gap, facilitating reverse clamping and fixing after loading the winding roller, shortening roller changing time, suitable for multi-batch production, and improving equipment utilization. A cylinder drives the roller frame to adjust the height of the winding roller, adapting to different wire diameters and winding layers. The height adaptive adjustment enhances equipment versatility and reduces specification switching costs. A cylinder drives a movable frame plate to adjust the wire guide roller's routing height, and an electric push rod drives the pressure roller to cooperate with the rubber inner arc groove seat, adjusting the white filament tension in real time. This prevents wire breakage or winding slack caused by unstable tension, protecting the surface finish and mechanical properties of high-grade white filament and improving finished product quality. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the support platform in this utility model;

[0017] Figure 3 This is a schematic diagram of the guide rail support mechanism in this utility model;

[0018] Figure 4 This is a schematic diagram of the winding mechanism in this utility model;

[0019] Figure 5 This is a schematic diagram of the tension adjustment mechanism in this utility model;

[0020] Figure 6 This is a schematic diagram of the adjustment mechanism in this utility model.

[0021] In the diagram: 1. Drive seat; 2. Slider; 3. Guide rail support mechanism; 31. Stand; 32. Limiting slide rod; 33. Sliding support seat; 4. Support platform; 5. Cylinder 1; 6. Winding mechanism; 61. Roller frame; 62. Motor 2; 63. Drive shaft; 64. Movable driven shaft; 65. Connecting plate; 66. Electric push rod 1; 67. Winding roller; 7. Tension adjustment mechanism; 71. Stand; 72. Cylinder 2; 73. Top plate; 74. Moving frame plate; 75. Front base; 76. Front guide roller; 77. Top base; 78. Top guide roller; 79. Adjustment mechanism; 791. Moving base; 792. Pressure guide roller; 793. Rubber inner arc groove seat; 794. Electric push rod 2; 8. Motor 1; 9. Lead screw. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this utility model, it should be noted that unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The embodiments of this utility model will be described below based on its overall structure.

[0024] Reference Figures 1 to 6 In this embodiment of the present invention, a winding and forming device for processing high-grade white filament includes: a drive base 1, a main support structure, an internally integrated transmission component, a slider 2 slidably connected inside the drive base 1 to provide support and position adjustment, and a guide rail support mechanism 3 provided above the drive base 1 to provide a stable linear motion path for the winding component.

[0025] A support platform 4 is provided above the guide rail support mechanism 3, which serves as an installation platform for the winding component. A cylinder 5 is provided in the middle of the support platform 4, which can drive the winding component to move up and down to adjust its height. A winding mechanism 6 is provided above the support platform 4 for winding the yarn.

[0026] The drive seat 1 is equipped with a tension adjustment mechanism 7 on the front to adjust the tension of the wound yarn. One end of the drive seat 1 is fixedly connected to a motor 8, and the drive seat 1 is rotatably connected to a lead screw 9. The motor 8 drives the lead screw 9 to rotate, and the slider 2 slides along the axial direction of the lead screw 9 inside the drive seat 1. The lead screw 9 and the slider 2 are threadedly connected. The other end of the lead screw 9 passes through the drive seat 1 and is fixedly connected to the output end of the motor 8.

[0027] Reference Figures 1 to 3 The guide rail support mechanism 3 includes a vertical block 31, a limiting slide rod 32, and a sliding support seat 33. The vertical block 31 is symmetrically fixedly connected to both sides above the drive seat 1. The limiting slide rod 32 is fixedly connected between the two sets of vertical blocks 31. The sliding support seat 33 is slidably connected to the outside of the limiting slide rod 32.

[0028] The sliding support 33 is fixedly connected to the support platform 4. Both sides of the sliding support 33 are fixedly connected to the slider 2. The motor 8 drives the lead screw 9 to rotate. Since the lead screw 9 is threadedly connected to the slider 2, the slider 2 will slide along the axial direction of the lead screw 9 inside the drive seat 1, thereby driving the sliding support 33 connected to the slider 2 to move on the limiting slide bar 32 between the upright blocks 31, ensuring the stability of the support platform 4 when it moves. In this way, the winding mechanism 6 above the support platform 4 can move laterally, ensuring the uniformity of its winding.

[0029] Reference Figure 1 and Figure 4 The winding mechanism 6 includes a roller frame 61, a second motor 62, and a drive shaft 63. The roller frame 61 is movably inserted into the top of the support platform 4. The movable end of the first cylinder 5 is fixedly connected to the roller frame 61. The second motor 62 is fixedly connected to the upper outer side of the roller frame 61. The drive shaft 63 is rotatably connected to one side of the roller frame 61.

[0030] The movable follower shaft 64, connecting plate 65, electric push rod 66, and winding roller 67 are connected together. Roller frame 61 is movably inserted into the other side of roller frame 61. Connecting plate 65 is rotatably connected to one end of movable follower shaft 64. Electric push rod 66 is fixedly connected to the other side of roller frame 61. Winding roller 67 is movably inserted between drive shaft 63 and movable follower shaft 64.

[0031] The output end of motor 62 is fixedly connected to the drive shaft 63, and the movable end of electric push rod 66 is fixedly connected to the connecting plate 65. By pushing the connecting plate 65 through electric push rod 66, the movable driven shaft 64 is moved laterally, thereby increasing the distance between the movable driven shaft 64 and the drive shaft 63. This makes it easier to place the winding roller 67 between the movable driven shaft 64 and the drive shaft 63. Then, by operating electric push rod 66 in the reverse direction, it is clamped between the drive shaft 63 and the movable driven shaft 64, thus achieving fixation and reducing the time spent changing rollers. This is especially suitable for multi-batch, small-volume production scenarios, improving equipment utilization. Then, cylinder 5 drives the roller frame 61 to move up and down, adjusting the height position of the winding roller 67 to adapt to different winding requirements. The height of the winding roller 67 can be adjusted in real time according to the diameter of the white filament and the number of winding layers. By driving the drive shaft 63 to rotate through motor 62, the synchronous rotation of the winding roller 67 is adjusted, realizing the winding of the white filament.

[0032] Reference Figure 1 , Figure 5 andFigure 6 The tension adjustment mechanism 7 includes a stand 71, a second cylinder 72, and a top plate 73. The stand 71 is fixedly connected to the middle of the front of the drive seat 1, the second cylinder 72 is fixedly connected to one end below the stand 71, and the top plate 73 is fixedly connected to the movable end of the second cylinder 72.

[0033] The movable frame plate 74, the front base 75, and the front guide roller 76 are provided. The movable frame plate 74 is movably inserted into the top of the upright 71. The other end of the top plate 73 is fixedly connected to the movable frame plate 74. The front base 75 is fixedly connected to one end of the front of the movable frame plate 74. The front guide roller 76 is rotatably connected to the inside of the front base 75.

[0034] The top base 77, the top guide roller 78, and the adjustment mechanism 79 are provided. The top base 77 is fixedly connected to the top of the movable frame plate 74. The top guide roller 78 is rotatably connected to the inside of the top base 77. The adjustment mechanism 79 is located above and below the back of the movable frame plate 74. The top plate 73 is pushed up and down by the cylinder 72, which drives the movable frame plate 74 to slide up and down along the stand 71. The front guide roller 76 and the top guide roller 78 on the movable frame plate 74 move synchronously with it to adjust the routing height of the white filament and ensure that the filament maintains its trajectory during the winding process.

[0035] Reference Figure 1 , Figure 5 and Figure 6 The adjustment mechanism 79 includes a movable base 791 and a pressure guide roller 792. The movable base 791 is movably inserted into the upper back of the movable frame plate 74, and the pressure guide roller 792 is fixedly connected to the inner side of the movable base 791.

[0036] The rubber inner arc groove seat 793 and the electric push rod 794 are fixedly connected to the upper back of the movable frame plate 74, and the electric push rod 794 is fixedly connected to the lower back of the movable frame plate 74. The movable end of the electric push rod 794 is fixedly connected to the movable base 791. After the electric push rod 794 is started, it drives the movable base 791 to move up and down on the back of the movable frame plate 74, which drives the pressure guide roller 792 to move closer to or away from the white filament. The pressure guide roller 792 cooperates with the rubber inner arc groove seat 793 to adjust the tension by squeezing the white filament. When the electric push rod 794 extends, the pressure guide roller 792 presses down, and the tension increases. When the electric push rod 794 shortens, the tension decreases, thus realizing dynamic control of the tension.

[0037] The working principle of this utility model is as follows:

[0038] Step 1: The motor 8 drives the lead screw 9 to rotate. Since the lead screw 9 is threadedly connected to the slider 2, the slider 2 will slide along the axis of the lead screw 9 inside the drive seat 1, thereby driving the sliding support seat 33 connected to the slider 2 to move on the limiting slide rod 32 between the upright blocks 31. This ensures the stability of the support platform 4 when it moves. In this way, the winding mechanism 6 above the support platform 4 can move laterally, ensuring the uniformity of its winding and avoiding uneven "overlapping" or "skipped" wires during winding. This ensures that the white filament winding density is uniform, eliminating the need for manual adjustment of the winding position. The stability of the mechanical transmission can be adapted to high-speed winding scenarios, improving the finished product qualification rate.

[0039] Step two: The connecting plate 65 is pushed by the electric push rod 66, which drives the movable driven shaft 64 to move laterally, thereby increasing the distance between the movable driven shaft 64 and the drive shaft 63. This makes it easier to place the winding roller 67 between the movable driven shaft 64 and the drive shaft 63. Then, the electric push rod 66 is reversed to clamp it between the drive shaft 63 and the movable driven shaft 64, thus fixing it and reducing the time spent changing rollers. This is especially suitable for multi-batch, small-volume production scenarios, improving equipment utilization. Then, the cylinder 5 drives the roller frame 61 to move up and down, adjusting the height of the winding roller 67 to adapt to different winding requirements. The height of the winding roller 67 can be adjusted in real time according to the diameter of the white filament and the number of winding layers. The drive shaft 63 is rotated by the motor 62, thereby driving the synchronous rotation of the winding roller 67 to achieve the winding of the white filament.

[0040] Step 3: The top plate 73 is moved up and down by cylinder 2 72, which in turn drives the movable frame plate 74 to slide up and down along the stand 71. The front guide roller 76 and the top guide roller 78 on the movable frame plate 74 move synchronously with it, adjusting the routing height of the white filament to ensure that the filament maintains its trajectory during winding. After the electric push rod 2 794 in the adjustment mechanism 79 is activated, it drives the movable base 791 to move up and down on the back of the movable frame plate 74, causing the pressure guide roller 792 to move closer to or away from the white filament. The pressure guide roller 792 cooperates with the rubber inner arc groove seat 793 to adjust the tension by squeezing the white filament. When the electric push rod 2 794 extends, the pressure guide roller 792 presses down, increasing the tension. When the electric push rod 2 794 shortens, the tension decreases, realizing dynamic control of tension and avoiding filament breakage or winding loosening caused by unstable tension. It plays a key protective role, especially for the surface smoothness and mechanical properties of high-grade white filament.

[0041] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A winding and forming device for processing high-grade white filament, characterized in that, include: A drive seat (1) is provided with a slider (2) inside the drive seat (1). A guide rail support mechanism (3) is provided above the drive seat (1). A support platform (4) is provided above the guide rail support mechanism (3). A cylinder (5) is provided in the middle of the support platform (4). A winding mechanism (6) is provided above the support platform (4). A tension adjustment mechanism (7) is provided on the front of the drive seat (1). A motor (8) is fixedly connected to one end of the drive seat (1). A lead screw (9) is rotatably connected to the inside of the drive seat (1).

2. The winding and forming device for processing high-grade white filament according to claim 1, characterized in that, The guide rail support mechanism (3) includes: a vertical block (31), a limiting slide rod (32) and a sliding support seat (33). The vertical block (31) is symmetrically fixedly connected to the two sides above the drive seat (1). The limiting slide rod (32) is fixedly connected between the two sets of vertical blocks (31). The sliding support seat (33) is slidably connected to the outside of the limiting slide rod (32). The sliding support seat (33) is fixedly connected to the support platform (4). The two sides of the sliding support seat (33) are fixedly connected to the slider (2).

3. The winding and forming device for processing high-grade white filament according to claim 1, characterized in that, The winding mechanism (6) includes: a roller frame (61), a second motor (62), and a drive shaft (63). The roller frame (61) is movably inserted into the top of the support platform (4). The movable end of the first cylinder (5) is fixedly connected to the roller frame (61). The second motor (62) is fixedly connected to the upper outer side of the roller frame (61). The drive shaft (63) is rotatably connected to one side of the roller frame (61). The mechanism also includes a movable driven shaft (64), a connecting plate (65), an electric push rod (66), and a winding roller (67). The roller frame (61) is movably inserted into the other side of the roller frame (61). The connecting plate (65) is rotatably connected to one end of the movable driven shaft (64). The electric push rod (66) is fixedly connected to the other outer side of the roller frame (61). The winding roller (67) is movably inserted between the drive shaft (63) and the movable driven shaft (64).

4. The winding and forming device for processing high-grade white filament according to claim 1, characterized in that, The tension adjustment mechanism (7) includes: a stand (71), a second cylinder (72), and a top plate (73). The stand (71) is fixedly connected to the center of the front of the drive seat (1). The second cylinder (72) is fixedly connected to one end below the stand (71). The top plate (73) is fixedly connected to the movable end of the second cylinder (72). The mechanism also includes a movable frame plate (74), a front base (75), and a front guide roller (76). The movable frame plate (74) is movably inserted into the top of the stand (71). The other end of the top plate (73) is connected to the movable frame plate. The plate (74) is fixedly connected, the front base (75) is fixedly connected to one end of the front of the movable frame plate (74), and the front guide roller (76) is rotatably connected to the inside of the front base (75); the top base (77), the top guide roller (78) and the adjustment mechanism (79) are fixedly connected to the top of the movable frame plate (74), the top guide roller (78) is rotatably connected to the inside of the top base (77), and the adjustment mechanism (79) is located above and below the back of the movable frame plate (74).

5. The winding and forming device for processing high-grade white filament according to claim 4, characterized in that, The adjustment mechanism (79) includes: a movable base (791) and a pressure guide roller (792), wherein the movable base (791) is movably inserted into the upper back of the movable frame plate (74), and the pressure guide roller (792) is fixedly connected to the inner side of the movable base (791); a rubber inner arc groove seat (793) and an electric push rod II (794), wherein the rubber inner arc groove seat (793) is fixedly connected to the upper back of the movable frame plate (74), and the electric push rod II (794) is fixedly connected to the lower back of the movable frame plate (74), and the movable end of the electric push rod II (794) is fixedly connected to the movable base (791).

6. The winding and forming device for processing high-grade white filament according to claim 1, characterized in that, The lead screw (9) is threadedly connected to the slider (2), and the other end of the lead screw (9) passes through the drive seat (1) and is fixedly connected to the output end of the motor (8).

7. The winding and forming device for processing high-grade white filament according to claim 3, characterized in that, The output end of the second motor (62) is fixedly connected to the drive shaft (63), and the movable end of the first electric push rod (66) is fixedly connected to the connecting plate (65).

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