A winding device for fiber processing

Abstract

This utility model discloses a winding device for fiber processing, relating to the field of fiber processing technology. It includes a support frame, a fixed base, a winding motor, a mounting roller, a turntable, an electric push rod, a limiting mechanism, and a cooperating mechanism. By setting up the limiting mechanism and the cooperating mechanism, this utility model solves the problems of easy displacement, unstable fixing, and low replacement efficiency of the turntable during winding, improving the stability and automation level of the device. The limiting mechanism uses a servo motor to drive a double-headed screw to move the limiting plate synchronously, achieving automatic clamping and release of the turntable, effectively improving clamping accuracy and ease of operation. The cooperating mechanism, through a stop plate and elastic block structure, automatically embeds into the cooperating groove on the turntable after the limiting plate is in position, achieving secondary locking and further enhancing the stability of the turntable during high-speed rotation. In addition, the electric push rod facilitates the quick disassembly and replacement of the turntable, improving overall production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of fiber processing technology, specifically to a fiber processing winding device. Background Technology

[0002] In the fiber processing industry, winding is one of the key steps to ensure the quality of finished products. Especially in large-scale production environments, continuous fiber materials need to be wound evenly and tightly onto the turntable. To achieve this goal, not only is an efficient winding speed required, but it is also necessary to ensure that the turntable remains stable throughout the process without shifting or loosening.

[0003] Traditional winding devices typically rely on manual adjustment of the limit devices, which is not only inefficient but also makes it difficult to ensure consistency and accuracy in each adjustment. Furthermore, after prolonged operation, the limit devices may gradually lose their tightening effect due to vibration and wear, causing the turntable to shift during the winding process and affecting product quality. In addition, when the turntable needs to be replaced, the entire process is cumbersome and time-consuming, increasing downtime and reducing the overall efficiency of the production line. Utility Model Content

[0004] To address the problems mentioned in the background art, the purpose of this utility model is to provide a fiber processing winding device with the advantages of automatic positioning and quick clamping, thus solving the problems of unstable fixing and low replacement efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a fiber processing winding device, the winding mechanism including a support frame, a fixed seat, a winding motor, an mounting roller, a turntable, and an electric push rod, the upper end of the support frame being fixedly connected to the surface of the fixed seat, the inner wall of the fixed seat being fixedly connected to the surface of the winding motor, the output end of the winding motor being fixedly connected to the inner wall of the mounting roller, the surface of the mounting roller contacting the inner wall of the turntable, the surface of the turntable contacting the output end of the electric push rod, and the surface of the electric push rod being fixedly connected to the upper surface of the support frame;

[0006] The right end of the mounting roller is provided with a limiting mechanism, and the limiting mechanism is provided with a cooperating mechanism. The winding mechanism is used to wind up the fiber during fiber processing. The limiting mechanism is used to fix the position of the turntable, and the cooperating mechanism is used to further limit the position of the turntable.

[0007] In a preferred embodiment of this utility model, the limiting mechanism includes a guide plate, a servo motor, a driving gear, a driven gear, a double-ended screw, and a protective box. The outer surface of the guide plate is fixedly connected to the surface of the servo motor, the output end of the servo motor is fixedly connected to the inner wall of the driving gear, the tooth surface of the driving gear meshes with the tooth surface of the driven gear, the inner wall of the driven gear is fixedly connected to the middle surface of the double-ended screw, and the middle surface of the double-ended screw is rotatably connected to the inner wall of the protective box.

[0008] In a preferred embodiment of this invention, the right end of the mounting roller is fixedly connected to the surface of the guide plate, both the driving gear and the driven gear are located inside the protective box, and the outer surface of the guide plate is fixedly connected to the surface of the protective box.

[0009] As a preferred embodiment of the present invention, the limiting mechanism is provided with an auxiliary mechanism, which includes a transmission block, a limiting plate and a guide groove. The surface of the transmission block is fixedly connected to the surface of the limiting plate, and the guide groove is formed on the surface of the protective box.

[0010] In a preferred embodiment of this invention, the surface of the transmission block is slidably connected to the inner wall of the guide groove, the surface of the limiting plate is slidably connected to the inner wall of the guide plate via a sliding groove, the surface of the limiting plate is in contact with the right side surface of the turntable, and the surface of the double-headed screw is threadedly connected to the inner wall of the transmission block.

[0011] As a preferred embodiment of this utility model, the mating mechanism includes a mating groove, a stop plate, an elastic block, and a movable groove. The mating groove is provided on both ends of the turntable. The inner wall of the mating groove is in contact with the surface of the stop plate. The right end surface of the stop plate is fixedly connected to the left side surface of the elastic block. The movable groove is provided on the surface of the limiting plate.

[0012] In a preferred embodiment of this invention, the surface of the stop plate is slidably connected to the inner wall of the movable groove, and the right end of the elastic block is fixedly connected to the inner wall of the movable groove.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. This utility model solves the problems of unstable fixing and low replacement efficiency of the turntable by setting a limiting mechanism and a cooperating mechanism, thereby improving the stability and automation of winding.

[0015] 2. This utility model, by setting a limiting mechanism, uses a servo motor to drive a double-headed screw to move the limiting plate synchronously, thereby achieving rapid clamping and release of the turntable. This solves the problems of low efficiency and unstable clamping in traditional manual fixing, and improves clamping accuracy and ease of operation.

[0016] 3. By setting up a matching mechanism, this utility model sets up a stop plate and an elastic block structure in the limiting plate, so that the turntable can automatically complete a secondary locking before rotation, which solves the problem of the turntable being prone to displacement during high-speed rotation and enhances the stability and safety of equipment operation. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the main three-dimensional structure provided in an embodiment of the present utility model;

[0018] Figure 2 This is a three-dimensional structural diagram of the limiting mechanism provided in this embodiment of the utility model;

[0019] Figure 3 This is a three-dimensional structural diagram of the mating mechanism provided in an embodiment of the present utility model;

[0020] Figure 4 This is a schematic diagram of the three-dimensional structure of the main body in vertical cross-section provided in this embodiment of the utility model.

[0021] In the diagram: 1. Winding mechanism; 101. Support frame; 102. Fixed seat; 103. Winding motor; 104. Mounting roller; 105. Turntable; 106. Electric push rod; 2. Limiting mechanism; 201. Guide plate; 202. Servo motor; 203. Drive gear; 204. Driven gear; 205. Double-ended screw; 206. Protective box; 3. Auxiliary mechanism; 301. Transmission block; 302. Limiting plate; 303. Guide groove; 4. Coordination mechanism; 401. Coordination groove; 402. Stop plate; 403. Elastic block; 404. Movable groove. Detailed Implementation

[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0025] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0026] Example 1

[0027] Reference Figure 1-4 This is the first embodiment of the present invention, which provides a winding mechanism 1 including a support frame 101, a fixed seat 102, a winding motor 103, an installation roller 104, a turntable 105, and an electric push rod 106. The upper end of the support frame 101 is fixedly connected to the surface of the fixed seat 102, the inner wall of the fixed seat 102 is fixedly connected to the surface of the winding motor 103, the output end of the winding motor 103 is fixedly connected to the inner wall of the installation roller 104, the surface of the installation roller 104 contacts the inner wall of the turntable 105, the surface of the turntable 105 contacts the output end of the electric push rod 106, and the surface of the electric push rod 106 is fixedly connected to the upper surface of the support frame 101. A limiting mechanism 2 is provided at the right end of the installation roller 104, and a cooperating mechanism 4 is provided on the limiting mechanism 2. The winding mechanism 1 is used to wind fibers during fiber processing, the limiting mechanism 2 is used to fix the position of the turntable 105, and the cooperating mechanism 4 is used to further limit the position of the turntable 105.

[0028] Specifically, the winding mechanism 1, by setting a limiting mechanism 2 and a cooperating mechanism 4, can quickly install the turntable 105 while effectively preventing it from shifting or loosening during high-speed rotation, thereby improving the stability and safety of the winding process. The setting of the electric push rod 106 further improves the automation level of the equipment, facilitates the quick replacement of the turntable 105, improves work efficiency, and the overall structure is easy to operate. It solves the problems of unstable fixing, cumbersome replacement, and poor stability in traditional winding devices, and meets the needs of stable winding operations in fiber processing.

[0029] Furthermore, in the fiber processing, the winding operation is a crucial step in orderly winding the fibers onto the turntable 105. First, the operator needs to align the new turntable 105 with the mounting roller 104 on the support frame 101 and smoothly insert it along its surface until the turntable 105 is completely fitted onto the mounting roller 104. At this point, the mounting roller 104 is in a ready-to-work state. Then, the winding motor 103 on the mounting roller 104 can be started. The winding motor 103 drives the mounting roller 104 to rotate through its output end, and the mounting roller 104 further drives the turntable to rotate. The turntable 105 rotates synchronously, providing a power base for subsequent fiber winding. After the turntable 105 is installed in place, it needs to be stably fixed to ensure that it will not shift or loosen during the winding process. First, the position of the turntable 105 is fixed by the limiting mechanism 2, and then the position of the turntable 105 is further limited by the cooperating mechanism 4. If the turntable 105 needs to be replaced, the electric push rod 106 on the support frame 101 is activated to push the turntable 105 out of the surface of the mounting roller 104, completing the unloading preparation and preparing for the next round of winding operation.

[0030] Example 2

[0031] The second embodiment of this utility model provides a limiting mechanism 2 including a guide plate 201, a servo motor 202, a driving gear 203, a driven gear 204, a double-ended screw 205, and a protective box 206. The outer surface of the guide plate 201 is fixedly connected to the surface of the servo motor 202. The output end of the servo motor 202 is fixedly connected to the inner wall of the driving gear 203. The tooth surface of the driving gear 203 meshes with the tooth surface of the driven gear 204. The inner wall of the driven gear 204 is fixedly connected to the middle surface of the double-ended screw 205. The middle surface of the double-ended screw 205 is rotatably connected to the inner wall of the protective box 206. The right end of the mounting roller 104 is fixedly connected to the surface of the guide plate 201. The driving gear 202... Both the driven gear 204 and the guide plate 201 are located inside the protective box 206. The outer surface of the guide plate 201 is fixedly connected to the surface of the protective box 206. An auxiliary mechanism 3 is provided on the limiting mechanism 2. The auxiliary mechanism 3 includes a transmission block 301, a limiting plate 302, and a guide groove 303. The surface of the transmission block 301 is fixedly connected to the surface of the limiting plate 302. The guide groove 303 is opened on the surface of the protective box 206. The surface of the transmission block 301 is slidably connected to the inner wall of the guide groove 303. The surface of the limiting plate 302 is slidably connected to the inner wall of the guide plate 201 through a sliding groove. The surface of the limiting plate 302 is in contact with the right side surface of the turntable 105. The surface of the double-headed screw 205 is threadedly connected to the inner wall of the transmission block 301.

[0032] Specifically, the limiting mechanism 2 drives the active gear 203 and driven gear 204 to mesh via the servo motor 202, thereby rotating the double-headed screw 205 and controlling the transmission block 301 to move along the screw axis. This enables the limiting plate 302 to automatically clamp and release the turntable 105. This structure can control the opening and closing position of the limiting plate 302, improve the stability and reliability of the turntable 105 installation, and avoid uneven fiber winding caused by offset during the winding process. At the same time, the linkage between the double-headed screw 205 and the transmission block 301 enables the limiting plates 302 on both sides to move synchronously, enhancing the uniformity of clamping force, improving the automation level and ease of operation of the equipment, and solving the problems of low efficiency and poor accuracy of traditional manual fixing.

[0033] Furthermore, the operator needs to start the servo motor 202 on the guide plate 201 at the right end of the mounting roller 104. Its output end drives the drive gear 203 to rotate. The drive gear 203 meshes with the driven gear 204 on the double-headed screw 205, thereby realizing the synchronous rotation of the double-headed screw 205. Since the two ends of the double-headed screw 205 have threaded structures with opposite directions of rotation, when it rotates, the two transmission blocks 301 on it will move to both ends along the screw axis, and drive the limiting plate 302 to slide outward along the guide groove 303 on the guide plate 201. As the limiting plate 302 gradually approaches the right side surface of the turnover plate 105, the initial clamping and fixing of the turnover plate 105 is completed. When the winding operation is completed, if it is necessary to replace the turnover plate 105, the servo motor 202 can be reversed to make the double-headed screw 205 rotate in the opposite direction, driving the limiting plate 302 to retract towards the center of the guide plate 201.

[0034] Example 3

[0035] The third embodiment of this utility model provides a mating mechanism 4 including a mating groove 401, a stop plate 402, an elastic block 403, and a movable groove 404. The two ends of the turntable 105 are provided with mating grooves 401. The inner wall of the mating groove 401 is in contact with the surface of the stop plate 402. The right end surface of the stop plate 402 is fixedly connected to the left side surface of the elastic block 403. The movable groove 404 is opened on the surface of the limiting plate 302. The surface of the stop plate 402 is slidably connected to the inner wall of the movable groove 404. The right end of the elastic block 403 is fixedly connected to the inner wall of the movable groove 404.

[0036] Specifically, the cooperating mechanism 4 sets cooperating grooves 401 at both ends of the turntable 105, and sets a linkage structure of a stop plate 402, an elastic block 403, and a movable groove 404 inside the limiting plate 302. When the limiting plate 302 moves to the limit position, the stop plate 402 automatically embeds into the cooperating groove 401 under the action of the elastic block 403, realizing secondary locking of the turntable 105, improving its stability under high-speed rotation, preventing displacement or loosening caused by vibration or centrifugal force, thereby ensuring winding quality and operational safety. When the turntable 105 needs to be replaced, the stop plate 402 can automatically retract into the movable groove 404 under the pressure of the turntable 105 surface, realizing quick unlocking, improving the convenience and automation of equipment operation, and effectively solving the problems of weak fixation and difficult disassembly of traditional structures.

[0037] Furthermore, when the limiting plate 302 moves to the limit position of the guide groove 303, the stop plate 402 inside the limiting plate 302 automatically falls down under the action of the elastic block 403 and embeds into the corresponding mating groove 401 on the edge of the turntable 105, thereby further locking the turntable 105, thereby enhancing its stability during high-speed rotation and ensuring the safety and reliability of the winding process. If the turntable 105 needs to be replaced, the stop plate 402 is pressed back into the movable groove 404 inside the limiting plate 302 under the squeezing action of the surface of the turntable 105, thus releasing the locked state.

[0038] Working principle:

[0039] In the fiber processing, the winding operation is a crucial step in orderly winding the fibers onto the turntable 105. First, the operator aligns the new turntable 105 with the mounting roller 104 on the support frame 101 and smoothly inserts it along its surface until the turntable 105 is fully fitted onto the mounting roller 104. At this point, the mounting roller 104 is in a ready-to-work state. Then, the winding motor 103 on the mounting roller 104 can be started. The winding motor 103 drives the mounting roller 104 to rotate through its output end. The mounting roller 104 further drives the turntable 105 to rotate synchronously, preparing the fiber for subsequent winding. The winding mechanism provides the power base. After the turntable 105 is installed in place, it needs to be stably fixed to ensure that it will not shift or loosen during the winding process. To do this, the operator needs to start the servo motor 202 on the guide plate 201 at the right end of the mounting roller 104. Its output end drives the drive gear 203 to rotate. The drive gear 203 meshes with the driven gear 204 on the double-ended screw 205, thereby realizing the synchronous rotation of the double-ended screw 205. Since the two ends of the double-ended screw 205 have threaded structures with opposite directions of rotation, when it rotates, the two transmission blocks 301 on it will move along the screw... The rod moves axially to both ends, causing the limiting plate 302 to slide outward along the guide groove 303 on the guide plate 201. As the limiting plate 302 gradually approaches the right side surface of the turntable 105, it completes the initial clamping and fixing of the turntable 105. When the limiting plate 302 moves to the limit position of the guide groove 303, the stop plate 402 inside the limiting plate 302 automatically falls under the action of the elastic block 403 and embeds into the corresponding mating groove 401 on the edge of the turntable 105, thereby further locking the turntable 105 and enhancing its stability during high-speed rotation. To ensure the safety and reliability of the winding process, if the turntable 105 needs to be replaced after the winding operation is completed, the double-headed screw 205 can be rotated in the opposite direction by the reverse operation of the servo motor 202, which will drive the limit plate 302 to retract towards the center of the guide plate 201. At the same time, the stop plate 402 is pressed back into the movable groove 404 in the limit plate 302 under the squeezing action of the surface of the turntable 105, and the locking state is released. Then, the electric push rod 106 on the support frame 101 is activated to push the turntable 105 out of the surface of the mounting roller 104, completing the unloading preparation and preparing for the next round of winding operation.

[0040] In summary, the coordinated operation of the limiting mechanism and the cooperating mechanism achieves dual fixation and stable clamping of the turntable during the winding process, effectively preventing loosening or displacement of the turntable due to offset, vibration, or centrifugal force. This improves the stability of the winding process and the uniformity of fiber winding. Furthermore, during turntable replacement, the opening and closing of the limiting plate and the stop plate enables rapid unlocking and clamping, enhancing the automation and efficiency of the equipment operation. This solves the problems of insecure fixing and cumbersome replacement in traditional winding devices, meeting the demands for efficient, stable, and safe operation in fiber processing.

[0041] The winding motor, electric push rod, and servo motor used in this application can be additionally equipped with protective measures that are common knowledge in this technical field under different usage environments, including but not limited to the following methods, such as protective covers for equipment protection, dustproof nets for equipment dust protection, and sealing components or waterproof coatings for equipment waterproofing, which are common technical means used by those skilled in the art.

[0042] It should be noted that (the winding motor, turntable, electric push rod, servo motor, drive gear, driven gear, double-ended screw, and elastic block) are existing devices or equipment, or devices or equipment that can be implemented by existing technology. The power supply, connection method, usage method, power source, fixing method, installation method, control method, etc. of the equipment, as well as the materials of each accessory and the selection of various parameters are all common knowledge to those skilled in the art, and therefore will not be described in detail in this application document.

[0043] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0044] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0045] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0046] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A winding device for fiber processing, characterized in that: The invention includes a fiber processing winding mechanism (1), the winding mechanism (1) including a support frame (101), a fixed seat (102), a winding motor (103), an mounting roller (104), a turntable (105) and an electric push rod (106). The upper end of the support frame (101) is fixedly connected to the surface of the fixed seat (102), the inner wall of the fixed seat (102) is fixedly connected to the surface of the winding motor (103), the output end of the winding motor (103) is fixedly connected to the inner wall of the mounting roller (104), the surface of the mounting roller (104) contacts the inner wall of the turntable (105), the surface of the turntable (105) contacts the output end of the electric push rod (106), and the surface of the electric push rod (106) is fixedly connected to the upper surface of the support frame (101). The right end of the mounting roller (104) is provided with a limiting mechanism (2), and the limiting mechanism (2) is provided with a cooperating mechanism (4). The winding mechanism (1) is used to wind up the fiber during fiber processing. The limiting mechanism (2) is used to fix the position of the turntable (105). The cooperating mechanism (4) is used to further limit the position of the turntable (105).

2. The fiber processing winding device according to claim 1, characterized in that: The limiting mechanism (2) includes a guide plate (201), a servo motor (202), a drive gear (203), a driven gear (204), a double-ended screw (205), and a protective box (206). The outer surface of the guide plate (201) is fixedly connected to the surface of the servo motor (202). The output end of the servo motor (202) is fixedly connected to the inner wall of the drive gear (203). The tooth surface of the drive gear (203) meshes with the tooth surface of the driven gear (204). The inner wall of the driven gear (204) is fixedly connected to the middle surface of the double-ended screw (205). The middle surface of the double-ended screw (205) is rotatably connected to the inner wall of the protective box (206).

3. The fiber processing winding device according to claim 2, characterized in that: The right end of the mounting roller (104) is fixedly connected to the surface of the guide plate (201). The driving gear (203) and the driven gear (204) are both located inside the protective box (206). The outer surface of the guide plate (201) is fixedly connected to the surface of the protective box (206).

4. The fiber processing winding device according to claim 2, characterized in that: The limiting mechanism (2) is provided with an auxiliary mechanism (3), which includes a transmission block (301), a limiting plate (302) and a guide groove (303). The surface of the transmission block (301) is fixedly connected to the surface of the limiting plate (302), and the guide groove (303) is opened on the surface of the protective box (206).

5. A winding device for fiber processing according to claim 4, characterized in that: The surface of the transmission block (301) is slidably connected to the inner wall of the guide groove (303), the surface of the limiting plate (302) is slidably connected to the inner wall of the guide plate (201) through a sliding groove, the surface of the limiting plate (302) is in contact with the right side surface of the turntable (105), and the surface of the double-headed screw (205) is threadedly connected to the inner wall of the transmission block (301).

6. A winding device for fiber processing according to claim 2, characterized in that: The mating mechanism (4) includes a mating groove (401), a stop plate (402), an elastic block (403), and a movable groove (404). The two ends of the turntable (105) are provided with mating grooves (401). The inner wall of the mating groove (401) is in contact with the surface of the stop plate (402). The right end surface of the stop plate (402) is fixedly connected to the left side surface of the elastic block (403). The movable groove (404) is opened on the surface of the limiting plate (302).

7. A winding device for fiber processing according to claim 6, characterized in that: The surface of the stop plate (402) is slidably connected to the inner wall of the movable groove (404), and the right end of the elastic block (403) is fixedly connected to the inner wall of the movable groove (404).

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