Crystal plate for making brown sugar
By using an anti-stick coating and magnetic structure on the rock sugar crystallization plate, the problem of rock sugar sticking to the plate is solved, enabling convenient material handling and a stable crystallization environment, adapting to crystallization needs of different scales.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINJIANG DERUNSEN SUGAR CO LTD
- Filing Date
- 2025-07-07
- Publication Date
- 2026-06-02
AI Technical Summary
Existing rock sugar crystallization discs result in the rock sugar sticking tightly to the disc after crystallization, making separation difficult, cumbersome, and affecting the integrity of the rock sugar. Furthermore, they cannot flexibly adjust the internal space to adapt to crystallization needs of different scales.
The design incorporates an anti-stick coating and magnetic structure to prevent direct contact between the rock sugar and the crystallization plate. The space size is adjusted by using chutes and slides, and combined with a buffer structure and limiting device, it ensures the stability of the crystallization environment and convenient material handling.
It enables convenient material sourcing and a stable crystallization environment for rock sugar crystallization, reduces the difficulty of manual operation, protects the integrity of rock sugar, and can adapt to crystallization needs of different scales.
Smart Images

Figure CN224313547U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of crystallization disc technology, specifically a crystallization disc for convenient material handling in rock sugar production. Background Technology
[0002] The rock sugar crystallization tray is a key piece of equipment used for sugar liquid crystallization in the rock sugar production process. Its design and function directly affect the crystallization efficiency and product quality of rock sugar. Rock sugar crystallization trays are usually made of simple containers, such as stainless steel basins or barrels, in which the sugar liquid crystallizes naturally.
[0003] The existing rock sugar crystallization plates have the following main shortcomings:
[0004] In existing rock sugar crystallization plates, the rock sugar adheres tightly to the plate after crystallization. Separation requires a large external force or vibration, which is cumbersome and incomplete. This not only wastes manpower but also affects the integrity of the rock sugar. Furthermore, the internal space cannot be flexibly adjusted according to actual needs during the crystallization process, making it difficult to adapt to crystallization requirements of different scales. Utility Model Content
[0005] To overcome the above-mentioned defects, this utility model provides a crystallization plate for easy material handling in rock sugar production, which solves the problems in the prior art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a crystallization tray for easy material handling in rock sugar making, comprising a production box, wherein a partition is provided at the lower center of the production box, and a crystallization placement structure is provided at the center of the upper upper surface of the partition.
[0007] The crystallization placement structure includes a crystallization tray frame, which is located at the center of the upper surface of the partition plate. The inner wall of the crystallization tray frame is covered with an anti-stick coating. Multiple sliding grooves are arranged in front and behind on both sides of the center of the upper surface of the anti-stick coating. The multiple sliding grooves are grouped in pairs. Slide plates are provided at the front and rear of the center inside the anti-stick coating.
[0008] The lower end face of the partition is provided with a buffer structure inside the manufacturing box, and a disassembly structure is provided at the rear center of the lower inner wall of the manufacturing box.
[0009] As a further embodiment of this utility model: the buffer structure includes a cavity, which is disposed inside the box made on the lower end face of the partition. The lower inner wall of the cavity is provided with four telescopic rods arranged in a rectangular pattern, and the outer walls of the four telescopic rods are all fitted with compression springs.
[0010] As a further embodiment of this utility model: the disassembly structure includes a baffle, which is located at the rear center of the lower inner wall of the manufacturing box. Three magnetic grooves are arranged horizontally at the rear center of the lower inner wall of the manufacturing box. Three magnets are arranged horizontally at the center of the lower end face of the baffle. Limiting blocks are provided on both rear sides of the upper end face of the manufacturing box. A sealing gasket is provided at the center of the front end face of the baffle.
[0011] As a further embodiment of this utility model: the two slide plates are slidably connected inside multiple sets of slide grooves.
[0012] As a further embodiment of this utility model: an iron block is provided at the lower center of each of the three magnetic slots, and the three magnetic slots are respectively adapted to three magnets.
[0013] As a further embodiment of this utility model: the two limiting blocks are respectively rotatably connected to the center of the upper surface of the baffle near both sides.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] 1. This utility model uses a non-stick coating made of Teflon material to prevent the solution and the crystallized rock sugar from directly contacting the crystallization tray, which greatly facilitates subsequent material handling. Furthermore, by inserting a sliding plate into a suitable groove, the internal space of the non-stick coating can be flexibly adjusted to meet the crystallization requirements, allowing the crystallized blocks to be taken out of the crystallization tray or placed in more smoothly.
[0016] 2. This utility model ensures the sealing and stability of the inside of the production box through magnetic attraction and limiting, which is conducive to the crystallization of rock sugar. When it is necessary to take out the crystallized rock sugar, the limit block can be rotated to easily pull out the baffle. After taking it out, it can be easily restored to the closed state, ensuring a stable crystallization environment while making the taking and putting operations more convenient and flexible. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a three-dimensional orthographic structural diagram of the present invention;
[0019] Figure 3 This is a three-dimensional side sectional view of the present invention;
[0020] Figure 4 This is a schematic diagram of the three-dimensional disassembled structure of this utility model.
[0021] In the diagram: 1. Manufacturing box; 2. Crystallization placement structure; 201. Crystallization tray rack; 202. Anti-stick coating; 203. Slide groove; 204. Slide plate; 3. Partition; 4. Buffer structure; 401. Cavity; 402. Telescopic rod; 403. Compression spring; 5. Disassembly structure; 501. Baffle; 502. Magnetic suction groove; 503. Magnet; 504. Limiting block; 505. Sealing gasket. Detailed Implementation
[0022] The technical solution of this patent will be further described in detail below with reference to specific embodiments.
[0023] like Figures 1-4 As shown, this utility model provides a technical solution:
[0024] A crystallization tray for easy dispensing of rock sugar, comprising:
[0025] A manufacturing box 1 is provided, with a partition 3 located at the lower center of the interior. A crystallization placement structure 2 is located at the center of the upper surface of the partition 3. A buffer structure 4 is located inside the manufacturing box 1 at the lower surface of the partition 3. A disassembly structure 5 is located at the rear center of the lower inner wall of the manufacturing box 1. The crystallization placement structure 2 includes a crystallization tray 201, which is located at the center of the upper surface of the partition 3. An anti-stick coating 202 is fitted onto the inner wall of the crystallization tray 201. Multiple sliding grooves 203 are arranged front-to-back on both sides of the center of the upper surface of the anti-stick coating 202, with each sliding groove 203 forming a group of two. The anti-stick coating 202 is positioned at the front center of the inner side... Each of the rear sections is equipped with a sliding plate 204, which is slidably connected to multiple sets of sliding grooves 203. The user places the rock sugar solution to be crystallized inside the anti-stick coating 202. The anti-stick coating 202, made of Teflon material, prevents the solution and the crystallized rock sugar from directly contacting the crystallization tray 201, making it convenient to remove the material later. During the crystallization of the rock sugar solution, the user can easily adjust the space of the anti-stick coating 202 inside the crystallization tray 201 by inserting the sliding plate 204 into the appropriate sliding groove 203, so as to adjust it to a suitable size for crystallization, allowing the crystallized block to be smoothly removed from or placed into the crystallization tray 201.
[0026] The buffer structure 4 includes a cavity 401, which is located inside the manufacturing box 1 on the lower end face of the partition 3. Four telescopic rods 402 are arranged in a rectangular pattern on the lower inner wall of the cavity 401. Compression springs 403 are fitted onto the outer walls of each of the four telescopic rods 402. During normal production, the telescopic rods 402 and compression springs 403 are in their natural state, supporting part of the weight above the partition 3. When the manufacturing box 1 is subjected to an accidental impact or when vibrations occur due to crystallization or other reasons during normal equipment operation, the vibration is transmitted to the partition 3, thereby causing the telescopic rods 402 to... 02 will gradually contract after being impacted, and the compression spring 403 will be compressed at the same time, converting the energy of the vibration into the elastic potential energy of the compression spring 403, which plays a role in buffering and shock absorption, thereby protecting the internal structure and preventing the crystallization disk frame 201 and the internal material from shaking or displacing too much due to vibration, which may affect crystallization or prevent structural components from being damaged by vibration. When the vibration disappears, the compression spring 403 will return to its original length, release the elastic potential energy, and push the telescopic rod 402 to extend again, so that the buffer structure 4 returns to its original state, preparing for the next possible vibration impact.
[0027] The disassembly structure 5 includes a baffle 501, which is located at the rear center of the lower inner wall of the production box 1. Three magnetic slots 502 are arranged horizontally at the rear center of the lower inner wall of the production box 1. Three magnets 503 are arranged horizontally at the center of the lower end face of the baffle 501. Limiting blocks 504 are located at the rear center of both sides of the upper end face of the production box 1. A sealing gasket 505 is located at the center of the front end face of the baffle 501. Iron blocks are located at the lower center of the three magnetic slots 502. The three magnetic slots 502 are respectively compatible with the three magnets 503. The two limiting blocks 504 are rotatably connected to the sides of the center of the upper end face of the baffle 501. During the normal crystallization process of rock sugar production, the baffle 501 is attracted to the three magnetic slots 502 on the lower inner wall of the production box 1 by the three magnets 503. The sealing gasket 505 is tightly attached to the connection of the production box 1, making the interior of the production box 1 relatively sealed from the outside world, maintaining a stable internal environment such as temperature and humidity, which is conducive to the crystallization process of rock sugar. At the same time, the limiting block 504 restricts the range of the baffle 501 to ensure its stability. When it is necessary to remove the crystallized rock sugar, by overcoming the magnetic force between the magnet 503 and the magnetic groove 502, the user can easily pull out the baffle 501 by rotating the limiting block 504 to facilitate the removal of the crystallized rock sugar. After the crystallized rock sugar is removed, by inserting the baffle 501 into the rear center of the production box 1, the interaction between the iron block and the magnet 503 will cause the baffle 501 to be attracted and fixed to the production box 1 again. The sealing gasket 505 will once again play a sealing role, and by rotating the limiting block 504 to fix it, the production box 1 will return to a closed state.
[0028] The working principle of this invention is as follows: The user places the rock sugar solution to be crystallized inside the anti-stick coating 202. The anti-stick coating 202, made of Teflon material, prevents the solution and the crystallized rock sugar from directly contacting the crystallization tray 201, facilitating subsequent material removal. During the crystallization of the rock sugar solution, the user inserts the sliding plate 204 into the appropriate groove 203 to easily adjust the space of the anti-stick coating 202 inside the crystallization tray 201, allowing for adjustment to a suitable size for crystallization. This enables the crystallized blocks to be smoothly removed from or placed into the crystallization tray 201. During normal production, the telescopic rod 402 and the compression spring 403 are in their natural state, supporting part of the weight above the partition 3. When the manufacturing box 1 is subjected to an accidental impact or when vibration occurs during normal operation of the equipment due to crystallization, the vibration is transmitted to the partition 3. Consequently, the telescopic rod 402 will gradually contract after being subjected to the impact force, and the compression spring 403 will be compressed at the same time. The energy of the vibration is converted into the elastic potential energy of the compression spring 403, which plays a role in buffering and shock absorption, thereby protecting the internal structure and preventing the crystallization disk rack 201 and the internal material from shaking or displacing excessively due to vibration, which may affect the crystallization or prevent structural components from being damaged by vibration. When the vibration disappears, the compression spring 403 will return to its original length, release the elastic potential energy, and push the telescopic rod 402 to extend again, so that the buffer structure 4 returns to its original state, preparing for the next possible vibration impact.
[0029] Furthermore, during the normal rock sugar crystallization process, the baffle 501 is attracted to the three magnetic grooves 502 on the lower inner wall of the production box 1 by three magnets 503. At this time, the sealing gasket 505 is tightly attached to the connection of the production box 1, so that the inside of the production box 1 is sealed from the outside world, maintaining a stable internal environment such as temperature and humidity, which is conducive to the crystallization process of rock sugar. At the same time, the limiting block 504 restricts the range of the baffle 501 to ensure its stability. When it is necessary to remove the crystallized rock sugar, by overcoming the magnetic force between the magnets 503 and the magnetic grooves 502, the user can easily pull out the baffle 501 by rotating the limiting block 504. After the user removes the crystallized rock sugar, by inserting the baffle 501 into the rear center of the production box 1, the interaction between the iron block and the magnets 503 will cause the baffle 501 to be attracted and fixed to the production box 1 again. The sealing gasket 505 will once again play a sealing role, and by rotating the limiting block 504 to fix it, the production box 1 will return to a closed state.
[0030] The preferred embodiments of the present invention have been described in detail above. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.
Claims
1. A crystallization tray for making rock sugar with convenient material taking, characterized in that, include: The manufacturing box (1) has a partition (3) located at the lower center of the interior, and a crystal placement structure (2) is located at the center of the upper surface of the partition (3). The crystallization placement structure (2) includes a crystallization tray (201), which is located at the center of the upper end face of the partition (3). The inner wall of the crystallization tray (201) is fitted with an anti-stick coating (202). Multiple sliding grooves (203) are arranged in front and behind on both sides of the center of the upper end face of the anti-stick coating (202). The multiple sliding grooves (203) are arranged in pairs. Slide plates (204) are provided at the front and rear of the center of the inner center of the anti-stick coating (202). The lower end face of the partition (3) is provided with a buffer structure (4) inside the manufacturing box (1), and a disassembly structure (5) is provided at the rear center of the lower inner wall of the manufacturing box (1).
2. The crystallization tray for conveniently taking the rock sugar according to claim 1, characterized in that: The buffer structure (4) includes a cavity (401), which is located inside the box (1) on the lower end face of the partition (3). The inner wall of the cavity (401) is provided with four telescopic rods (402) arranged in a rectangular shape, and the outer walls of the four telescopic rods (402) are all fitted with compression springs (403).
3. The crystallization tray for conveniently taking the rock sugar according to claim 1, characterized in that: The disassembly structure (5) includes a baffle (501), which is located at the rear center of the lower inner wall of the manufacturing box (1). Three magnetic slots (502) are arranged horizontally at the rear center of the lower inner wall of the manufacturing box (1). Three magnets (503) are arranged horizontally at the center of the lower end face of the baffle (501). Limiting blocks (504) are provided on both sides of the upper end face of the manufacturing box (1) at the rear. A sealing gasket (505) is provided at the center of the front end face of the baffle (501).
4. The crystallization tray for convenient material handling in rock sugar production according to claim 1, characterized in that: The two slide plates (204) are slidably connected inside multiple sets of slide grooves (203).
5. A crystallization tray for convenient material handling in rock sugar production according to claim 3, characterized in that: Each of the three magnetic slots (502) has an iron block located at the lower center of its interior, and the three magnetic slots (502) are respectively matched with the three magnets (503).
6. A crystallization tray for convenient material handling in rock sugar production according to claim 3, characterized in that: The two limiting blocks (504) are rotatably connected to the center of the upper end face of the baffle (501) on both sides.